CLIOM-2 “Combi” Gas-Fired Boiler/Water Heater Model 35 BF Installation and Operating Instructions 315 Oser Avenue • Hauppauge, NY 11788 Tel: (631) 694-1800 • Fax: (631) 694-1832 www.embassyind.
Fonderie Sime S.p.A. Via Garbo, 27 – 37045 LEGNAGO (VR) declares that: a) The materials used in the interior of the boiler are suitable for the use of drinking water. b) No dangerous toxic substances were used to manufacture the boiler and its components, which could enter the drinking water. c) There is no contact zone between drinking water and the water used for the heating system. déclare que: a) Les matériels utilisés à l’intérieur de la chaudière sont idoines pour l’utilisation de l’eau potable.
Installation Instruction and User and Care Guide ENG TABLE OF CONTENTS WARNING: If the information in this manual is not followed exactly, a fire of explosion may result causing property damage, personal injury or loss of life. • Do not store or use gasoline or other flammable liquids or gases in the vicinity of this or any other appliance. • WHAT TO DO IF YOU SMELL GAS • Do not try to light any appliances. • Do not touch any electrical switches, do not use any phone in your building.
1 1.1 INTRODUCTION Celsior boilers are gas-fired thermal appliances for central heating and domestic hot water production, designed and manufactured to satisfy the needs of multiple dwelling and modern boiler room requirements. They comply with ANSI Z21. 13 and CSA 4.9 GAS FIRED LOW PRESSURE STEAM AND HOT WATER BOILERS. These appliances can be fired by both natural gas and Liquid Propane Gas.
Model 35 BF Units Natural gas Propane kW 39.2 35.2 But/h 133,800 120,000 kW 23.2 21.3 But/h 79,200 72,700 kW 32.7 31.1 But/h 111,700 106,300 kW 19.6 17.8 But/h 66,900 60,700 l 8.0 8.0 USgal 2.1 2.1 Electric Power consumption W 165 165 Maximum C.H. pressure bar 3 3 psi 43.5 43.5 °C 85 85 F 185 185 l 8 8 USgal 2.1 2.1 bar 1 1 psi 14.5 14.5 °C 40-80 40-80 F 104-176 104-176 °C 30-60 30-60 F 86-140 86-140 l/min 15.5 14.7 USgal/min 4.
ENG KEY 1 Fan 2 Main exchanger 3 Combustion chamber 4 Gas valve 5 D.H.W. plate exchanger 6 Divertor valve 7 C.H. sensor (SM) 8 100°C safety stat 10 Pump with automatic air vent 11 Expansion vessel 12 Safety valve 13 Boiler discharge 14 Water flow switch 15 Tridicator 16 Automatic by-pass 17 D.H.W. filter 18 C.H. return cock 19 C.H. flow cock 20 D.H.W.
2 INSTALLATION The installation must conform to the requirements of the Authority having jurisdiction or, in the absence of such requirement, to the National Fuel Gas Code, ANSI Z223.1/NFPA 54 and, or CAN/CGAB149 Installation Code. Where required by the Authority having jurisdiction, the installation must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/ASME CSD-1. All boilers must be installed with a proper pressure relief valve.
ENG pipe size of other materials. The sections of the piping making up the system must be such as to guarantee a supply of gas sufficient to cover the maximum demand, limiting pressure loss between the gas meter and any apparatus being used to not greater than: 1. 1.2 mbar (0.5”W.C.) for supply pressures under 17 mbar (7”W.C.); 7 6 8 2. 2.5 mbar (1.0”W.C.) for supply pressures from 17 mbar (7”W.C.) to 35 mbar (14”W.C.). 2.3.
pressure, with the system cold, must be between 1 and 1.2 bar (14.5 and 17.4 psi). During system filling you are recommended to keep the main switch turned OFF. Filling must be done slowly so as to allow any air bubbles to be bled off through the air valves. Should the pressure have risen well above the limit expected, discharge the over pressure by opening the pressurerelief valve. Bleed pump by loosen plug at back of motor. Once air is removed re-tighten plug.
ENG 4. The distance between the intake air and the smoke pipe must be within 300 mm (12 in) - (see fig. below). 5. The head loss of the smoke pipe cannot exceed by more than 4.8 mm (0.19 in) of the intake head loss. 6. Outlet terminal must be flush with the wall and the inlet terminal must protrude at least 50 mm (2 in) from the outstide wall (see fig. below).
Separate flue kit (fig. 8) 1 6 110 3 165 2 100 (3,94”) 100 (4.33”) ø 80 (ø 3“) 205 (8.07”) K 92 (6.5”) 165 4 (3.62”) The separate flue kit code 8089909 is supplied with an intake diaphragm which must be used as shown in fig. 8/a, depending on the maximum load loss permitted in both flues. To use the air intake in this type of outlet you must perform the following operations (fig.
ENG 11 10 9 11 3 3 2 1 10 7 3 C42 8 2 1 3 3 3 12 1 6 3 2 8 C52 B52 3 6 3 3 1 5 4 KEY 1 2a 2b 3a 3b 3c 4 5 6 7 8 9 10 11 12 Separate flue kit code 8089909 90° elbow MF Isolated 90° elbows MF Extension L. 1000 mm (39.4 inch) Insulated extension L. 1000 mm (39.4 inch) Extension L. 500 mm (19.7 inch) Outlet terminal Int.-est. ring kit Intake terminal 45° elbow MF Condensation outlet L. 135 mm (5.31 inch) Doubler fitting Tile with articulated joint Roof outlet terminal L. 1390 mm (54.
Outlet terminals for forced draft systems may be located on the outer walls of the buildings. Table 2 shows approximate, non-binding minimum distances to be met for a building of the type shown in fig. 5. Please refer to local codes for minimum clearances. 2.
ENG 2.8.2 Instructions special stainless steel venting system for use with Category III appliances TERMINATION HOOD Z-FLEX recommends that an experienced professional who works with venting systems on a regular basis perform the installation. These instructions are intended as a guide to assist a professional installer. When the Z-VENT system is installed, the following should be observed: 1.
integrity has remained during shipping. Gaskets must be in the proper position or flue gases could leak resulting in carbon monoxide poisoning. 1. Align pipes and push them together as far as they will go (to indent or at least 1.75 inches). 2. Tighten gear clamp to a minimum torque of 40 in/lbs. and a maximum of 50 in/lbs. NOTE: Some flue collars may require the use of high temperature silicone sealant to make a positive pressure gas tight seal.
ENG (see figure 6/a below) 1. Penetrating a combustible wall requires the use of a wall thimble. The pipe may be mortared in directly without using a wall thimble, if the wall is non-combustible. Install wall thimble into wall, observing the aforementioned rules and/or local building codes. Select the point of wall penetration where the minimum 1/4 “ per foot of slope (6.4 mm-0.25 in. per 305 mm-12 in.) can be maintained. A framed opening is required to insert the thimble halves.
(see figure 6/b - 6/d) NOTE: The vent termination must be at least 3 ft. (1 m) to a maximum of 6ft. above the roof line and 2 ft. (.61 m) higher than any part of a structure within 10 ft. (3.1 m). The total vertical distance of the vent system from appliance flue collar to the rain cap termination and the maximum length of offsets shall not exceed that specified in the appliance manufacturer’s installation instructions. No continuous vertical run shall be longer than sixty feet (18.3 m).
ENG 18 NOTE: When Z-Vent must be extended above the roof line more than six (6) feet the Guy Band must be used to support the system. 1. Install the Guy Band below the Rain Cap using the 10-24 screw and nut provided. 2. Attach stainless steel or galvanized cable with a minimum rated capacity of 500 lbs (227 kgf) to each of the four anchor holes. 3. Anchor the cables to a rigid building member using an appropriate fastening method.
NOTE: A masonry chimney flue may be used to route Z-VENT if no other appliance vents directly into the same flue without a liner. Prior to beginning the installation, be sure that the existing chimney meets all national and local building codes. The chimney must be cleaned, removing all soot, debris and creosote before installing Z-VENT. 1. Using the JOINT PROCEDURE, (figure 6) join pipe lengths as they are lowered down the chimney until bottom end lines up with opening in chimney.
ENG Code Part I, CSA C22.1, Electrical Code. If you must replace the electric power cable supplied with the boiler, order it exclusively from Sime. The power supply must be single-phase 120 V-60 Hz througth a main switch protected by a fuse with a distance of a least 3 mm (0.118 inch) between contacts. NOTE: The boiler must be connected with an efficient grounding system. SIME shall not be held liable for injury or damage resulting from failure to ground the boiler. 2.9.1 Electrical panel (fig.
2.9.3 Wiring diagram ENG CN6 CN2 CN7 120V 60Hz CONNECTOR SPARE PART CODES: CN2 code 6299909 CN6 code 6299906 CN7 code 6299907 KEY F PI EV1-2 V PF VP M SM SS TA EAR Fuse (1.6 AT) C.H. pump Gas valve coil Fan Smoke pressure switch Divertor valve Modulator C.H. sensor D.H.W.
3 ENG 3.1 CHARACTERISTICS ELECTRONIC BOARD The electronic boards are manufactured in compliance with the ANSI and Canadian directives. They are supplied with 120V and, through a built-in transformer, send a voltage of 24V to the following components: modulator, D.H.W./C.H. sensors, room stat, water flowmeter/water pressure switch, pressure switch valve, flue gas thermostat/flue gas pressure switch, safey thermostat and time programmer.
3.3 ELECTRONIC IGNITION ENG Ignition and flame detection is controlled by an electrode located on the burner. These guarantee maximum safety with intervention times, for accidental switching off or gas failure, of within one second. 3.3.1 Operating cycle Rotate the rotary switch to summer or winter, the red led should light up. Burner ignition normally takes place within 10 seconds.
ENG To obtain the maximum head available to the system, turn off the by-pass by turning the union to the vertical position (fig. 17/a). 3.7 ELECTRICAL WIRING OF ZONE HEATING SYSTEMS By-pass off By-pass escluso When installing a system of this type, use a separate electrical line to which room thermostats with their local valves will be connected. Connect micro switches or relay contacts on terminals 15-16 of the “TA”connector of the electronic card after removing the existing jumper (fig. 18).
4.2 ADJUSTMENT OF D.H.W. FLOW RATE To adjust the D.H.W. flow rate, use the flow rate adjuster (5 fig. 5). Remember that the flow rates and corresponding temperatures of use of hot water have been obtained by positioning the selector of the circulation pump on the maximum value. Should there be any reduction in the D.H.W. flow rate, the filter installed on the inlet to the divertor valve (3 fig. 5) will need cleaning. SIT 845 SIGMA 3 4 5 5 4 1 2 2 4.
ENG 1. Close the gas cock. 2. Disassemble the burner manifold (3). 3. Replace the main nozzles (6) supplied in a kit, inserting the copper washer (4). Use a ø 7 wrench to perform this operation. 4. Remove the “METANO/GPL” connector link on the card and set it in the position corresponding to the gas to be used (4 fig. 15). 5. To set the values of maximum and minimum gas pressure, follow the instructions given in section 4.5.1. 6.
cleaning the heat exchanger or the burners, chemical products or steel brushes MUST NOT BE USED. Make sure that the tops of the burners with the holes are free from encrustations. 4. Reassemble the items removed from the boiler, making sure to follow the correct sequence. 5. Check operation of the main burner. 6. After assembly of all the gas connections, these must be tested for soundness, using soapy water or appropriate products. DO NOT USE NAKED FLAMES. 7.
ENG Radiators fail to heat up in winter. 1. The rotary switch is on “Summer”; switch to “Winter”. 2. The room stat is set too low or needs replacing because faulty. 3. The electrical connections of the room stat are wrong. Main burner burns badly: flames too high, deep yellow. 1. Check that pressure of burner gas is regular. 2. Check burners are clean. 3. Check coaxial assembly has been installed correctly. Smell of unburnt gases. 1. Check boiler is properly clean. 2. Check draught is sufficient. 3.
5 EXPLODED VIEWS / VUES ÉCLATÉES ENG 29
DESCRIPTION 6138570 Elément droite/gâuche châssis Side frame part 6138771 Elément superieur châssis Frame assembly upper support 6255431 Support inférieur vase d’expansion Expansion vessel lower support • 5139130 Vase d’expansion l.8 - 3/8” M Expansion vessel l.
CODE DESCRIPTION • 6226601 Ressort de liaison échangeur Spring for heat exchanger connection 2030226 Joint Ø 10,2x14,8x2 Gasket Ø 10,2x14,8x2 6264748 Tuyau départ installation C.H.
DESCRIPTION 6201505 Arbre pour trimmer Ø 6 Trimmer spindle Ø 6 • 6226602 Ressort de fixation tuyaux Pipe fixing spring 2211610 Bornier à 6 fast-on Earth faston 6226429 Joint OR Dalmar 121 O-ring 121 6289901 Protéction tableau de bord Control panel protecting cover 6290301 Couvercle cables panneau de bord Control panel cable cover 6290201 Couvercle raccord. therm.
CODE DESCRIPTION 6040220 Soupape de sécurité Watts30PSI Pressure relief valve Watts30 PSI 6263913 Prise de pression pour ventilateur Fan pressure test point 2030252 Joint Ø 16x24,5x2 Gasket Ø 16x24,5x2 5187325 Groupe hydraulique en Technyl Technyl hydraulic group 5191190 Tableau de bord complet Complete control panel 6201901 Cable avec épine Cable with plug 6245368 Connecteur 90° Connector 90° 6299994 Connecteur à 4 bornes Lumberg 4 pole Lumberg cable connector 6299995 Connecteur à 14 bornes Lumberg 14 po
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315 Oser Avenue • Hauppauge, NY 11788 Tel: (631) 694-1800 • Fax: (631) 694-1832 www.embassyind.
