MOUNT FOREST LODGE – F25650 INSTALLATION AND OPERATING INSTRUCTIONS MOUNT FOREST LODGE 28'-2" 16'-2" 28'-6" WARNING To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often and give them to any future owner of this play set. Manufacturer contact information provided below. OBSTACLE FREE SAFETY ZONE -28’6 x 28’ 2”(9.45 x 8.53 m) area requires Protective Surfacing. See page 3. 13'-7" MAXIMUM VERTICAL FALL HEIGHT - 7.1 ft. (2.
Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
Protective Surfacing - Reducing Risk of Serious Head Injury From Falls. One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.
Instructions for Proper Maintenance Your Cedar Summit Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it. Check the following at the beginning of the play season: HARDWARE: Check metal parts for rust.
About Our Wood Cedar Summit Premium Play Systems uses 100% FSC wood. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set. What causes weathering? Does it affect the strength of my Play System? One of the main reasons for weathering is the effects of water (moisture); the moisture content of the wood at the surface is different than the interior of the wood.
Tools Required • Tape Measure • Carpenters Level • Carpenters Square • Claw Hammer • Standard or Cordless Drill Keys to Assembly Success • #1 Philips, #2 Robertson, and Screwdriver • Open End Wrench (1/2” & 9/16”) • Adjustable Wrench • 1/8” & 3/16” Drill Bits • Pencil • Ratchet with extension (1/2” & 9/16” sockets) and quantities required to complete the assembly step illustrated on that page. Here is a sample.
Your Key To Quick Assembly SORTING WOOD PARTS INTO EACH ASSEMBLY STEP WILL SAVE TIME! Step Step Step SAVE TIME - TIP #1: Wood parts are found in Box 2, 3, 4 & 5. Open each box with wood parts and look for the Key Number stamped on the end of the wood part (see chart below). Sort each wood part into the different assembly steps.
260 Cedar Summit Plaque FRONT 271 270 122 x2 043 SW Side Panel Acro Handle 54" Chain x4 Acro Bar 25" Chain Heavy Duty Swing Hanger x6 PARTS IDENTIFICATION Heavy G Bracket x2 280 Heavy L Bracket x2 272 Swing Belt Seat x2 187 x4 181 184 185 183 180 Heavy T Bracket 182 082 Cedar Summit ID Plaque 112 186 x2 121 x2 Hidden Re-Bar Ground Stake x6 120 125 126 123 025 127 051 SL Side Window Panel 220 Transom Front x8 042 Chalk Wall Panel 081 x2 080 Corner Panel Bracket Spin Chalk
REAR 3 in 1 Bench Set 010 x4 012 x2 Corner Bracket x6 190 211 Small Roof Panel X2 191 192 162 x2 163 x2 050 Narrow Window Panel X2 09 2 16 0 Flat Panel Bracket x5 166 x8 164 060 Half Narrow Wall Window Panel 061 Door Wall Window Panel CS Panorama Door Hardware 165 161 x2 PARTS IDENTIFICATION 013 x2 014 x2 011 x2 091 090 Door Window Panel 093 200 x2 152 x9 370 124 150 x3 140 034 034 031 032 035 033 032 035 033 032 033 030 064 020 021 022 x4 151 x3 126 023 062 063
Part Identification (Reduced Part Size) 4pc. - 041 - Window Shutter FSC ⅝ x 3 x 15" - Box 2 - 4608778 Nominal Size Actual Size 4pc. - 187 - Side Gable FSC 1 x 4 x 8½" - Box 2 - 4638819 1" x 4" 1" x 5" 1" x 6" ⅝" x 3¼" ⅝" x 4¼" ⅝" x 5¼" 2pc. - 186 - Centre Gable FSC 1 x 4 x 13½" - Box 2 - 4638820 1pc. - 023 - Ladder Gap FSC 1 x 4 x 15" - Box 2 - 4638828 1pc. - 030 - Board Access FSC 1 x 4 x 20½" - Box 4 - 4638826 8pc. - 166 - Wall Board FSC 1 x 4 x 26½" - Box 4 - 4638039 1pc.
Part Identification (Reduced Part Size) 2pc. - 034 - Rock Board C FSC 1 x 6 x 20½" - Box 5 - 4638824 2pc. - 035 - Rock Board D FSC 1 x 6 x 20½" - Box 5 - 4638825 Nominal Size Actual Size 1" x 6" 5/4" x 3" 5/4 x 4" ⅝" x 5¼" 15/16" x 2¼" 15/16" x 3¼" 9pc. - 152 - Floor FSC 1 x 6 x 36" - Box 2 - 4638797 3pc. - 150 - Slidenest Floor FSC 1 x 6 x 42½" - Box 4 - 4638794 1pc. - 112 - SW Table Top FSC 5/4 x 3 x 31¾" - Box 3 - 4638811 1pc. - 025 - Top Ladder FSC 5/4 x 3 x 34¼" - Box 2 - 4638829 2pc.
Part Identification (Reduced Part Size) 2pc. - 013 - Box Side FSC 5/4 x 4 x 32" - Box 3 - 4638833 Nominal Size Actual Size 1pc. - 127 - Front Top FSC 5/4 x 4 x 65½" - Box 3 - 4638798 5/4" x 4" 5/4" x 5" 5/4" x 6" 15/16" x 3¼" 15/16" x 4¼" 15/16" x 5¼" 1pc. - 100 - Back Top FSC 5/4 x 4 x 65½" - Box 3 - 4638799 1pc. - 065 - Back Ground FSC 5/4 x 4 x 79¾" - Box 3 - 4638780 1pc. - 063 - Front Ground FSC 5/4 x 4 x 79¾" - Box 3 - 4638776 1pc. - 110 - Ground SW FSC 5/4 x 4 x 82⅝" - Box 3 - 4638782 1pc.
Part Identification (Reduced Part Size) 2pc. - 200 - Roof Spacer FSC 5/4 x 6 x 32¼" - Box 4 - 4638777 1pc. - 092 - Floor End FSC 5/4 x 6 x 38½" - Box 2 - 4638786 Nominal Size Actual Size 5/4" x 6" 1¼" x 1¼" 1½" x 1½" 1¼" x 2⅛" 2" x 3" 2" x 4" 15/16" x 5¼" 1¼" x 1¼" 1½" x 1½" 1¼" x 2⅛" 1¼" x 2¼" 1¼" x 3¼" 1pc. - 082 - SL Post FSC 1¼ x 1¼ x 44⅞" - Box 3 - 4638790 2pc. - 320 - Small Roof Support FSC 2 x 2 x 22½" - Box 2 - 4638802 1pc. - 182 - Top Post Right FSC 1¼ x 2⅛ x 24⅝" - Box 4 - 4638809 1pc.
Part Identification (Reduced Part Size) 1pc. - 024 - Rock Rail FSC 2 x 4 x 62⅞" - Box 4 - 4638139 1pc. - 140 - Floor Joist FSC 2 x 4 x 81" - Box 4 - 4638783 1pc. - 062 - Front Floor FSC 2 x 4 x 81" - Box 4 - 4638784 1pc. - 064 - Back Floor FSC 2 x 4 x 81" - Box 3 - 4638785 1pc. - 184 - SW Top FSC 1¼ x 5 x 36" - Box 3 - 4638810 1pc. - 271 - Block SW FSC 2½ x 3 x 15" - Box 3 - 4638507 1pc. - 270 - SW Block Angle FSC 2½ x 3 x 15" - Box 3 - 4638508 1pc.
Part Identification (Reduced Assembly Size) 2pc. - 050 - Narrow Window Panel FSC 1pc. - 051 - SL Side Window Panel FSC 1¼ x 30 x 54⅛"- Box 3 - 47638713 1¼ x 16¾ x 99" - Box 3 - 47638702 1pc. - 060 - Half Narrow Window Panel FSC 1¼ x 16¾ x 56" Box 4 - 47638749 1pc. - 043 - SW Side Panel FSC 1¼ x 36 x 87¼" - Box 2 -47638775 1pc. - 040 - Cafe Wall Window Panel FSC 1¼ x 35½ x 99"- Box 2 - 47638730 1pc. - 042 - Chalkwall Panel FSC 1¼ x 16¾ x 56" Box 4 - 47638767 1pc.
Part Identification (Reduced Part Size) 1x.
Hardware Identification (Actual Size) 1 1 10pc. - PB2 -Pan Bolt 4 x 1 4 - (53433212) 1pc. - D4 -#2 x 2" Robertson Driver Bit(9200014) 1 5pc. - WL3 -Wafer Lag 4 x 1⅜" - (52613216) 1 15pc. - WL5 -Wafer Lag 4 x 2½" - (52613222) 15pc. - WB2 -Wafer Bolt 5/16 x 1⅜" - (53613316) 20pc. - WB9 -Wafer Bolt 5/16 x 2⅛" - (53613324) 11pc. - WB8 -Wafer Bolt 5/16 x 2⅜" - (53613326) 18pc. - WB7 -Wafer Bolt 5/16 x 3" - (53613330) 2pc. - G1 -Hex Bolt 5/16 x 1-1/2" - (53703312) 12pc.
Hardware Identification (Actual Size) 1pc. - G20 -Hex Bolt 3/8 x 4" - (53703840) 4pc. - G17 -Hex Bolt 3/8 x 6" - (53703860) 1pc. - G18 -Hex Bolt 3/8 x 9" - (53703890) **NOTE: Appoximately 2" removed from actual size** 1pc. - G26 -Hex Bolt 3/8 x 9¼" - (53703891) **NOTE: Appoximately 2" removed from actual size** 5 44pc. - S13 -Pan Screw #6 x 8" - (52413908) 6pc. - S5 -Pan Screw #8 x ½" - (52433502) 14pc. - S10 -Pan Screw #8 x 1" - (52433510) 52pc. - S8 -Pan Screw #12 x ¾" - (52433603) 15pc.
Hardware Identification (Actual Size) 14pc. FW0 -3/16" Flat Washer - (51103100) 17pc. FW5 - Plastic Formed Washer - (3290000) 7pc. FW1 -1/4" Flat Washer - (51103200) 3 7pc. LN3 - 8" Lock Nut - (54303800) 5 112pc. FW2 - 16" Flat Washer - (51103300) 10pc. BN1 -1/4" Barrel Nut - (54803200) 5 12pc. LN2 - 16" Lock Nut - (54303300) 3 14pc. FW10 - 8" Flat Washer -Narrow - (51103800) 16pc. LW2 - 5/16" Lock Washer - (51303300) 5 82pc. TN2 - 16" T- Nut - (54503300) 10pc.
First Step: Inventory Parts - Read This Before Starting Assembly STOP A. STOP STOP STOP his is the time for you to inventory all your hardware, wood and accessories, T referencing the parts identification sheets. This will assist you with your assembly. • The wood pieces will have the key number stamped on the ends of the boards. Organize the wood pieces by step, as per the key numbering system below. Key Number: The first two digits represent the step number. The third digit represents the piece.
Step 1: Sand and Water Table Assembly Part 1 A: Loosely attach 1 (011) Box End to 2 (010) Box Legs using 2 (WB2) 5/16 x 1-3/8” Wafer Bolts (with flat washer and t-nut), as shown in fig. 1.1 and 1.2. Make sure (011) Box End is level and flush with ends of each (010) Box Leg and the pilot holes in each (010) Box Leg are on the outside. B: Loosely attach 1 (012) Box Ground to the (010) Box Legs using 4 (WB2) 5/16 x 1-3/8” Wafer Bolts (with flat washer and t-nut), as shown in fig. 1.1 and 1.2.
Step 1: Sand and Water Table Assembly Part 2 D: With assistance from another adult, place 2 (013) Box Sides on the notched out edges of the (010) Box Legs so they are flush to the outside edges of legs and loosely attach using 2 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut) per board, as shown in fig. 1.3, 1.4 and 1.5. E: Make sure the assembly is square then attach both (013) Box Sides to each (011) Box End using 2 (S15) #8 x 1-3/4” Wood Screws per end, as shown in fig. 1.6. 013 Fig. 1.5 Fig.
Step 1: Sand and Water Table Assembly Part 3 F: Turn the Table Assembly upside down and double check the assembly is still square. G: On the inside of each front (010) Box Leg, and flat against (013) Box Side, attach 1 (014) Box Gusset to each front (010) Box Leg using 1 (S15) #8 x 1-3/4” Wood Screw in the top hole and 1 (S3) #8 x 2-1/2” Wood Screw in the bottom hole, per gusset. (fig. 1.
Step 1: Sand and Water Table Assembly Part 4 I: Turn the Table Assembly right side up. J: Place the Sand and Water Insert into the opening of the assembly then tighten all the bolts. (fig. 1.9) K: Secure the Sand and Water Insert to the assembly using 6 (S13) #6 x 5/8” Pan Screws as shown in fig. 1.10 and 1.11. L: Place the Seat over the Sand and Water Insert. S13 Fig. 1.9 Seat Fig. 1.10 Sand and Water Insert Fig. 1.11 Seat Fig. 1.
Step 2: Access Ladder / Rockwall Assembly Part 1 A: Place (020) Left Access Rail on left hand side of 4 (022) Ladder Treads and (021) Right Access Rail on right hand side with the grooves facing in. (fig. 2.1) B: Fit each (022) Ladder Tread into grooves on both (020) and (021) Access Rails, make sure the top edge of the treads are flush to the front of the Access rails. (fig. 2.1 and 2.
Step 2: Access Ladder / Rockwall Assembly Part 2 E: Place (023) Ladder Gap on each access rail so there is a 2-3/8” gap between (023) Ladder Gap and the top (022) Ladder Tread. Attach using 4 (S20) #8 x 1-3/8” Wood Screws. (fig. 2.4 and 2.5) F: Place (024) Rock Rail on the ground next to (021) Right Access Rail so it matches the orientation of the two access rails as shown in fig. 2.6. Attach (025) Top Ladder to top of Access Ladder assembly and (024) Rock Rail using 3 (S3) #8 x 2-1/2” Wood Screws.
Step 3: Rockwall Assembly Part 1 A: Place (030) Board Access at top of the Access Ladder/Rockwall Assembly and (031) Rock Bottom at the bottom of the assembly as shown in fig. 3.1. Then place (032) Rock Board A, (033) Rock Board B, (034) Rock Board C and (035) Rock Board D as shown in fig. 3.1. Do not screw boards down yet. Rock holes are to be staggered so they do not form a straight line and are at the top of the boards.
Step 3: Rockwall Assembly Part 2 E: Alternating colours and shapes, attach 1 rock to each rock board using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with lock washer, flat washer and barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. (fig. 3.4 and 3.5) The Pan Screw is placed in the hole beneath the Pan Bolt. (fig. 3.4 and 3.5) Note: Make sure all hardware is used to secure each rock properly. Fig. 3.4 Fig. 3.
Step 4: Panel Preparation Part 1 A: On the outside of (040) Cafe Wall Window Panel place 2 (041) Window Shutters on each side of both windows. This distance between the shutters should be 11”. (fig. 4.1 and 4.2) B: Attach each (041) Window Shutter to (040) Cafe Wall Window Panel with 3 (TS) #6 x 30 mm Trim Screws per shutter. (fig. 4.2) Note: 2 outer Shutters need to be flush to outside edge of panel. (fig.4.2) Fig. 4.1 040 Flush Fig. 4.
Step 4: Panel Preparation Part 2 C: Place the Clock on (040) Cafe Wall Window Panel lining the hole in the Clock to the hole in the 5th siding down from the top windows. Make sure the Clock is snug to the siding. Attach to (040) Cafe Wall Window Panel with 4 (S10) #8 x 1” Pan Screws. (fig. 4.3 and 4.
Step 4: Panel Preparation Part 3 E: From the back of (042) Chalkwall Panel place the Spin Chalk Sign in the opening so it sits tight to the panel. (fig. 4.7 and 4.8) F: Attach Spin Chalk Sign to (042) Chalkwall Panel with 6 (S5) #8 x 1/2” Pan Screws. (fig. 4.8) Fig. 4.7 Spin Chalk Sign 042 Back Fig. 4.8 S5 042 Wood Parts 1x 042 Chalkwall Panel FSC 1-1/4 x 16-3/4 x 56” Front Hardware 6x S5 #8 x 1/2” Pan Screw 31 Other Parts 1 x Spin Chalk Sign support@cedarsummitplay.
Step 4: Panel Preparation Part 4 G: Place (044) SW Wall at the top of the front of (043) SW Side Panel and attach with 4 (G21) 5/16 x 3-3/4” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 4.9 and 4.10) Fig. 4.9 044 043 Front Side Fig. 4.
Step 5: Swing Side Panel Assembly Part 1 A: Place 1 (050) Narrow Window Panel on the ground. Measure 3-1/4” up from the bottom of the panel on the left side and attach a 2 x 2-1/4” Corner Panel Bracket to the panel with 2 (S8) #12 x 3/4” Pan Screws. The flat edge of the bracket must be facing up and it must be installed on the correct side. (fig. 5.1 and 5.2) B: Measure 84” from the bottom of (050) Narrow Window Panel and attach a second 2 x 2-1/4” Corner Panel Bracket with 2 (S8) #12 x 3/4” Pan Screws.
Step 5: Swing Side Panel Assembly Part 2 C: Place 1 (051) SL Side Window Panel on the ground. Measure 3-1/4” up from the bottom of the panel on the right side and attach a 1-1/2 x 2-1/4” Corner Panel Bracket to the panel with 2 (S8) #12 x 3/4” Pan Screws. The flat edge of the bracket must be facing up and it must be installed on the correct side. (fig. 5.3 and 5.
Step 5: Swing Side Panel Assembly Part 3 90 ° E: Lay (043) SW Side Panel from Step 4, Part 4 on the ground, then with a helper hold (050) Narrow Window Panel up against the right side edge of (043) SW Side Panel so the bottom edges are flush. (fig. 5.5) F: Attach both Corner Panel Brackets to (043) SW Side Panel with 2 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 5.5, 5.6 and 5.7) Fig. 5.5 S8 90 ° 050 Fig. 5.7 050 Flush 043 043 Fig. 5.
Step 5: Swing Side Panel Assembly Part 4 G: With a helper hold (051) SL Side Window Panel up against the left side edge of (043) SW Side Panel so the bottom edges are flush. Attach both Corner Panel Brackets to (043) SW Side Panel with 2 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 5.8 and 5.9) Note: Make sure panels are square and flush to each other. (fig. 5.
Step 6: Door Wall Assembly Part 1 A: Place 1 (042) Chalkwall Panel from Step 4, Part 3 on the ground. Measure 3-1/4” up from the bottom of the panel on the left side and attach a 1-1/2 x 2-1/4” Corner Panel Bracket to the panel with 2 (S8) #12 x 3/4” Pan Screws. The flat edge of the bracket must be facing up and it must be installed on the correct side. (fig. 6.1 and 6.
Step 6: Door Wall Assembly Part 2 C: Place 1 (060) Narrow Half Window Panel on the ground. Measure 3-1/4” up from the bottom of the panel on the right side and attach a 2 x 2-1/4” Corner Panel Bracket to the panel with 2 (S8) #12 x 3/4” Pan Screws. The flat edge of the bracket must be facing up and it must be installed on the correct side. (fig. 6.3 and 6.
Step 6: Door Wall Assembly Part 3 E: Lay (061) Door Wall Window Panel on the ground, then with a helper hold (042) Chalkwall Panel up against the right side edge of (061) Door Wall Window Panel so the bottom edges are flush. (fig. 6.5) F: Attach both Corner Panel Brackets to (061) Door Wall Window Panel with 2 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 6.5 and 6.
Step 6: Door Wall Assembly Part 4 Note: Make sure panels are square and flush to each other. (fig. 6.9) H: Pre-drill with a 3/16” drill bit, then fasten (042) Chalkwall Panel and (060) Narrow Half Window Panel to (061) Door Wall Window Panel with 3 (WL5) 1/4 x 2-1/2” Wafer Lags per panel. (fig. 6.8) 042 061 Fig. 6.8 060 WL5 WL5 90 ° Fig. 6.9 Hardware 6x WL5 1/4 x 2-1/2” Wafer Lag 40 support@cedarsummitplay.
Step 6: Door Wall Assembly Part 5 I: Install 4 - 5/16” t-nuts in (062) Front Floor as shown in fig. 6.10. J: Install 6 - 5/16” t-nuts in (063) Front Ground, (064) Back Floor and (065) Back Ground as shown in fig. 6.11, 6.12 and 6.13. 5/16” t-nut Fig. 6.10 062 Fig. 6.11 5/16” t-nut 063 Fig. 6.12 064 5/16” t-nut Fig. 6.
Step 6: Door Wall Assembly Part 6 K: Starting at the bottom of the Door Wall Assembly, making sure the t-nuts are facing inward (fig. 6.15), loosely attach (063) Front Ground to (042) Chalkwall Panel with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer) and (065) Back Ground to (060) Half Narrow Window Panel with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer) as shown in fig. 6.14. L: Make sure the t-nuts are facing inward (fig. 6.
Step 7: Join Door Wall and Swing Side Wall Assemblies Part 1 A: With at least two helpers lift the Door Wall Assembly, as shown in fig. 7.1 and 7.2. B: With at least two helpers lift the Swing Side Wall Assembly so it faces the Door Wall Assembly and slide both assemblies together so (062) Front Floor, (063) Front Ground, (064) Back Floor and (065) Back Ground are tight to (040) Cafe Wall Window Panel as shown in fig. 7.3, 7.4 and 7.5. 040 Fig. 7.5 064 062 065 Fig. 7.1 063 Fig. 7.2 Fig. 7.
Step 7: Join Door Wall and Swing Side Wall Assemblies Part 2 C: Loosely attach (063) Front Ground and (065) Back Ground to (051) SL Side Window Panel and (050) Narrow Window Panel with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer) per board as shown in fig. 7.6, 7.7 and 7.8. D: Loosely attach (064) Back Floor to (050) Narrow Window Panel with 2 (WB8) 5/16 x 2-3/8” Wafer Bolts (with flat washer) as shown in fig. 7.7. 050 Fig. 7.6 Fig. 7.
Step 8: Front Wall Assembly Part 1 A: Fit (040) Cafe Wall Window Panel, from Step 4, in between (051) SL Side Window Panel and (042) Chalkwall Panel. Make sure the panels are tight together. Loosely fasten (040) Cafe Wall Window Panel to (063) Front Ground with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with 5/16” flat washer - t-nuts previously installed). (fig. 8.1, 8.2 and 8.
Step 8: Front Wall Assembly Part 2 C: Make sure the assembly is on level ground and (051) SL Side Window Panel and (042) Chalkwall Panel are square and tight to (040) Cafe Wall Window Panel. D: Tighten all 10 Wafer Bolts on the front side as shown in fig. 8.4. Fig. 8.4 040 062 051 Tighten 042 Front 46 support@cedarsummitplay.
Step 8: Front Wall Assembly Part 3 E: On the outside of the assembly place (080) Table Top in the opening of (040) Cafe Wall Window Panel, tight to the bottom half of the opening and tight to the corner of the panels, as shown in fig. 8.5 and 8.6. Attach (080) Table Top to (040) Cafe Wall Window Panel with 2 (S3) #8 x 2-1/2” Wood Screws as shown in fig. 8.6.
Step 8: Front Wall Assembly Part 4 H: Attach (043) SW Side Panel to (062) Front Floor and to (064) Back Floor with 2 (S4) #8 x 3” Wood Screws per side as shown in fig. 8.8 and 8.9. I: Tight to the top of (051) SL Side Window Panel attach (082) SL Post to (043) SW Side Panel with 3 (S3) #8 x 2-1/2” Wood Screws as shown in fig. 8.8 and 8.9. Fig. 8.9 Fig. 8.
Step 9: Door Wall Assembly Part 1 A: On the inside of (090) Door Window Panel, measure 16” up from the bottom and attach Catch Plate using 2 (S18) #6 x 1” Wood Screws. (fig. 9.1 and 9.2) B: On the inside of (090) Door Window Panel next to the Catch Plate attach 1 Door Handle using 2 (S13) #6 x 5/8” Pan Screws. (fig. 9.1 and 9.2) Fig. 9.1 090 Fig. 9.
Step 9: Door Wall Assembly Part 2 C: On the outside of the (090) Door Window Panel attach the second Door Handle at approximately the same place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (fig.9.3) D: Attach 2 Door Hinges on the outside of the (090) Door Window Panel on the opposite side from the Door Handle. Judge spacing based on fig. 9.3. Use 3 (S13) # 6 x 5/8” Pan Screws per Hinge. Note: Hinge stops must be tight to (090) Door Window Panel. (fig. 9.4) Fig. 9.3 Fig. 9.
Step 9: Door Wall Assembly Part 3 E: In the opening for the door, measure 5/8” from the top of Door Wall Window Panel bottom and maximum 5/8” from right side of the opening which would be the Door Hinge side and attach the remaining side of the hinges to (061) Door Wall Window Panel using 3 (S13) #6 x 5/8” Pan Screws per hinge. (fig. 9.5, 9.6 and 9.7) Fig. 9.7 S13 Fig. 9.5 Fig. 9.6 061 5/8” 5/8” Hardware 6x S13 #6 x 5/8” Pan Screw 51 support@cedarsummitplay.
Step 9: Door Wall Assembly Part 4 F: In the notched out opening of (091) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (fig. 9.8) Important: Use a hand held screw driver and DO NOT over tighten. G: On the inside of the assembly, attach (091) Door Stop to (061) Door Wall Window Panel with 3 (S15) #8 x 1-3/4” Wood Screws, making sure (091) Door Stop overhangs (061) Door Wall Window Panel by 1-1/4” and is in position to receive the Catch Plate. (fig. 9.9, 9.10 and 9.11). Fig. 9.8 Fig.
Step 9: Door Wall Assembly Part 5 H: On the outside of the assembly attach (092) Floor End to the top of (061) Door Wall Window Panel, (062) Front Floor and (064) Back Floor with 4 (S4) #8 x 3” Wood Screws, as shown in fig. 9.12 and 9.13. Notice the orientation of the pilot holes. Make sure the top of (092) Floor End measures 2” from top of both (062) Front Floor and (064) Back Floor.
Step 10: Back Wall Assembly Part 1 A: Place 1 (050) Narrow Window Panel beside (060) Half Narrow Window Panel on the back side. Make sure the panels are tight together. Loosely fasten (050) Narrow Window Panel to (065) Back Ground with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with 5/16” flat washer - t-nuts previously installed) and to (064) Back Floor with 2 (WB8) 5/16 x 2-3/8” Wafer Bolts (with 5/16” flat washer - t-nuts previously installed). (fig. 10.1 and 10.
Step 10: Back Wall Assembly Part 2 C: Make sure the assembly is square. D: Tighten all 16 Wafer Bolts on the back side as shown in fig. 10.5. Fig. 10.5 100 064 065 060 Tighten 55 support@cedarsummitplay.
Step 10: Back Wall Assembly Part 3 E: On the inside of the assembly attach (050) Narrow Window Panel to (060) Half Narrow Window Panel using 1 Flat Panel Bracket with 4 (S8) #12 x 3/4” Pan Screws. (fig. 10.6 and 10.7) Fig. 10.7 Back Front Fig. 10.6 060 Flat Panel Bracket 050 S8 Hardware 4x S8 #12 x 3/4” Pan Screw 56 Other Parts 1 x Flat Panel Bracket support@cedarsummitplay.
Step 11: Swing Wall Assembly Part 1 Keep all bolts loose in this step. A: Loosely attach (110) Ground SW to the bottom of (043) SW Side Panel using 4 (G8) 5/16 x 2” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 11.1, 11.2 and 11.3) B: At each end of (110) Ground SW loosely attach 1 (111) Diagonal with 1 (G8) 5/16 x 2” Hex Bolt (with lock washer, flat washer and t-nut) per side. (fig. 11.1 and 11.2) Fig. 11.1 Fig. 11.3 043 060 5/16” T-Nut Inside View 043 111 043 Fig. 11.
Step 11: Swing Wall Assembly Part 2 C: Pre-drill pilot holes with a 3/16” drill bit then attach (111) Diagonal to (050) Narrow Window Panel and (060) Half Narrow Window Panel with 1 (WL5) 1/4 x 2-1/2” Wafer Lag (with flat washer) per diagonal. (fig. 11.4) D: Tighten all 6 (G8) 5/16 x 2” Hex Bolts from Step 11 A and B. E: In the opening of (043) SW Side Panel attach (112) SW Table Top, tight to the corner of the panels, with 3 (S3) #8 x 2-1/2” Wood Screws as shown in fig. 11.4. 060 S3 Fig. 11.
Step 12: Slide Top Assembly Part 1 A: Loosely attach (120) SL Top Left to 1 (122) Post and (123) SL Top Right to another (122) Post with 1 (G1) 5/16 x 1-1/2” Hex Bolt (with lock washer, flat washer and t-nut) per post. (fig. 12.1 and 12.2) B: Loosely attach 1 (121) Short Joist to the bottom of both (122) Posts with 1 (G8) 5/16 x 2” Hex Bolt (with lock washer, flat washer and t-nut) per post. (fig. 12.1 and 12.
Step 12: Slide Top Assembly Part 2 C: Place Left Side Post Assembly tight to (043) SW Side Panel and (082) SL Post and Right Side Post Assembly tight to (040) Cafe Wall Window Panel so both (121) Short Joists are flush to the top of (062) Front Floor and centred over the pilot holes then attach with 2 (S4) #8 x 3” Wood Screws per assembly. (fig. 12.3 and 12.
Step 12: Slide Top Assembly Part 3 E: Make sure (120) SL Top Left is flush to the inside edge of the panel support then attach to (043) SW Side Panel and attach (123) SL Top Right to (040) Cafe Wall Window Panel with 2 (S15) #8 x 1-3/4” Wood Screws per board. (fig. 12.5 and 12.6) F: Make sure both (120) SL Top Left and (123) SL Top Right are level then tighten bolts on each Post Assembly. Panel Support 043 Flush Fig. 12.5 Fig. 12.
Step 12: Slide Top Assembly Part 4 G: Flush to the tops of each (122) Post attach (125) SL Top to (120) SL Top Left and (123) SL Top Right with 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 12.7) H: Flush to the tops of (121) Short Joists and (124) Short Floor Joist attach (126) SL End with 6 (S4) #8 x 3” Wood Screws. (fig. 12.7) Flush Fig. 12.
Step 12: Slide Top Assembly Part 5 I: Attach (127) Front Top to (040) Cafe Wall Window Panel with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer and t-nut) as shown in fig. 12.8 and 12.9. J: Attach (127) Front Top to (082) SL Post with 1 (S15) #8 x 1-3/4” Wood Screw in the top hole. (fig. 12.8 and 12.9) Fig. 12.8 127 082 040 5/16” T-Nut 5/16” Flat Washer Fig. 12.9 127 Flush S15 WB9 082 Leave this hole empty.
Step 13: Install Fort Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: In the 4 places shown in fig. 13.1 drive the Rebar Ground Stakes 13” into the ground against (063) Front Ground, (065) Back Ground and both (111) Diagonals. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off.
Step 14: Attach Floor Joist A: With one person inside the assembly line (140) Floor Joist up to the pilot holes on the (092) Floor End then attach with 2 (S4) #8 x 3” Wood Screws. The joist should rest on (061) Door Wall Window Panel. (fig. 14.1 and 14.2) B: Line (140) Floor Joist up to the pilot holes on the (043) SW Side Panel, making sure the top of the joist is flush to the top of the panel board shown in fig. 14.3 then attach with 2 (S4) #8 x 3” Wood Screws. (fig. 14.1, 14.3 and 14.4) Fig. 14.1 Fig.
Step 15: Floor Board Assembly Part 1 A: Place 3 (150) Slidenest Floors on (126) SL End, (062) Front Floor, (140) Floor Joist and (064) Back Floor. These boards should be tight to (043) SW Side Panel. (fig. 15.1 and 15.2) B: Place 3 (151) Slidenest Floor A’s next to (150) Slidenest Floors. (fig. 15.1 and 15.2) C: These floor boards are between both (121) Posts and evenly spaced. Attach all 6 boards with 8 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 15.2) Fig. 15.
Step 15: Floor Board Assembly Part 2 D: Next to (151) Slidenest Floor A place 9 (152) Floors followed by 1 (153) Floor A. Make sure all boards are evenly spaced and (153) Floor A is tight to (092) Floor End. (fig. 15.3) E: Evenly space and attach the 10 unfastened floor boards to (062) Front Floor, (140) Floor Joist and (064) Back Floor with 6 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 15.4) Back 151 064 Fig. 15.3 092 153 140 Swing Side Wall (hidden) Door Wall Side 152 Front Fig. 15.
Step 16: Crowsnest Assembly Part 1 A: Loosely attach (160) Crowsnest Top flush to the top of 2 (161) Crowsnest Posts, noticing the bolt holes are at the top, with 2 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut). (fig. 16.1, 16.2 and 16.3) B: Loosely attach 1 (162) Crowsnest Side flush to the top of each (161) Crowsnest Posts with 2 (WB9) 5/16 x 2-1/8” Wafer Bolts (with flat washer and t-nut). (fig. 16.1, 16.2 and 16.3) Fig. 16.1 Fig. 16.
Step 16: Crowsnest Assembly Part 2 C: Tight to the top of (042) Chalkwall Panel place 1 (163) Crowsnest Bottom in between (040) Cafe Wall Window Panel and (092) Floor End on the front of the assembly. Notice the pilot hole at the top of the board. Attach to (062) Front Floor with 3 (S7) #12 x 2” Pan Screws. (fig. 16.4 and 16.5). D: Tight to the top of (060) Half Narrow Window Panel place a second (163) Crowsnest Bottom in between (050) Narrow Window Panel and (092) Floor End on the back of the assembly.
Step 16: Crowsnest Assembly Part 3 E: Place Crowsnest Frame Assembly from Step 16, Part 1 on the fort so the (161) Crowsnest Posts are tight to (092) Floor End and (163) Crowsnest Bottoms. (162) Crowsnest Sides should be tight to (040) Cafe Wall Window Panel and (050) Narrow Window Panel, flush to the inside edges of each panel and level.
Step 16: Crowsnest Assembly Part 4 I: Measure 14-1/2” from the inside edge of (161) Crowsnest Post and attach (164) Centre Wall Board to (160) Crowsnest Top and (092) Floor End with 4 (S20) #8 x 1-3/8” Wood Screws as shown in fig. 16.7 and 16.8. (164) Centre Wall Board should sit tight on top of (153) Floor A.
Step 16: Crowsnest Assembly Part 5 K: Measure 2-3/4” from each (161) Crowsnest Post and attach 2 (166) Wall Boards to (160) Crowsnest Top and (092) Floor End, tight to (153) Floor A, with 4 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 16.9) L: Evenly space 2 more (166) Wall Boards between (164) Centre Wall Board and the first (166) Wall Boards, tight to (153) Floor A, then attach to (160) Crowsnest Top and (092) Floor End with 4 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 16.
Step 16: Crowsnest Assembly Part 6 M: Measure 2-5/8” from both (161) Crowsnest Posts and attach 1 (166) Wall Board per side to (162) Crowsnest Sides and (163) Crowsnest Bottoms, tight to (152) Floors, with 4 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 16.10 and 16.
Step 17: Attach Steering Wheel and Telescope A: Pre-drill with a 1/8” drill bit, then attach Steering Wheel to (164) Centre Wall Board and (165) Steering Wheel Dash with 1 (WL5) 1/4 x 2-1/2” Wafer Lag (with flat washer). (fig. 17.1 and 17.2) B: On the Front of the assembly attach Telescope to (161) Crowsnest Post and (162) Crowsnest Side with 2 (S15) #8 x 1-3/4” Wood Screws. (fig. 17.1 and 17.3) Fig. 17.1 Fig. 17.3 S15 Front 162 161 5/16” Flat Washer Fig. 17.
Step 18: Roof Support Assembly Part 1 A: Attach (180) Roof Support to (181) Roof Support Left at peak using 1 (S4) #8 x 3” Wood Screw. (fig. 18.1) B: Place (182) Top Post Right and (183) Top Post Left on the ground with the notched out side facing up. Place (184) SW Top over (182) and (183) Top Post Right and Left so the notches fit together. (fig. 18.2 and 18.
Step 18: Roof Support Assembly Part 2 D: Place Roof Support Assembly on the ground with the front facing down then measure 12” from the centre of either bolt hole and 2” down from the top of (184) SW Top and attach 1 (185) Sunburst with 2 (S15) #8 x 1-3/4” Wood Screws to the outside of the assembly. (fig. 18.4 and 18.5) Fig. 18.4 Inside View 180 181 184 2” 185 12” 185 Fig. 18.
Step 18: Roof Support Assembly Part 3 E: Place (186) Centre Gable on (185) Sunburst, tight to the top of (184) SW Top so the tip is centred at the peak of the Roof Support Assembly. (fig. 18.6) F: Place 1 (187) Side Gable tight to each side of (186) Centre Gable so they are tight to the top of (184) SW Top. (fig. 18.
Step 19: Gable Angle Support Assembly Part 1 A: Attach (190) Right Gable Angle to (191) Left Gable Angle at peak using 1 (S4) #8 x 3” Wood Screw. (fig. 19.1) B: In the bolt holes on (192) Gable Bottom tap in 2 - 5/16” t-nuts then place (192) Gable Bottom on (190) Right Gable Angle and (191) Left Gable Angle so it is flush to the outside edges of the boards. (fig. 19.2) C: Flip the assembly over so the large counter sunk holes are facing up.
Step 19: Gable Angle Support Assembly Part 2 D: Measure 8-1/2” from the centre of either bolt hole then place 1 (185) Sunburst on (192) Gable Bottom making sure it is flush to the bottom of (192) Gable Bottom, then attach with 2 (S15) #8 x 1-3/4” Wood Screws to the outside of the assembly. (fig. 19.4 and 19.5) 8-1/2” Fig. 19.4 Inside View 185 190 Notice bolt side facing out. 192 191 Flush Fig. 19.
Step 19: Gable Angle Support Assembly Part 3 E: Place (186) Centre Gable on (185) Sunburst, tight to the top of (192) Gable Bottom so the tip is centred at the peak of the Gable Angle Support Assembly. (fig. 19.6) F: Place 1 (187) Side Gable tight to each side of (186) Centre Gable so they are tight to the top of (192) Gable Bottom. (fig. 19.
Step 20: Roof Spacer Assembly A: Attach 1 (200) Roof Spacer to another at the peak using 1 (S4) #8 x 3” Wood Screw. Notice the pilot holes are towards the bottom of the board. (fig. 20.1) B: Make sure the assembly is square. S4 Fig. 20.1 Notice hole position. 200 Hardware Wood Parts 2x 200 Roof Spacer FSC 5/4 x 6 x 32-1/4” 1x S4 #8 x 3” Wood Screw 81 support@cedarsummitplay.
Step 21: Small and Large Roof Assemblies Part 1 A: Connect 1 (210) Large Roof Panel to a second (210) Large Roof Panel so the one panel overlaps the other and the inside angle is square and tight. Attach panels together with 3 (S15) #8 x 1-3/4” Wood Screws per panel. (fig. 21.1 and 21.2) 210 Fig. 21.1 Notice overlap is flush. 210 S15 Fig. 21.2 210 210 S15 Wood Parts 2x 210 Large Roof Panel FSC 1-1/4 x 31-3/4 x 41” Hardware 6x S15 #8 x 1-3/4” Wood Screw 82 support@cedarsummitplay.
Step 21: Small and Large Roof Assemblies Part 2 B: Connect 1 (211) Small Roof Panel to a second (211) Small Roof Panel so the one panel overlaps the other and the inside angle is square and tight. Attach panels together with 3 (S15) #8 x 1-3/4” Wood Screws per panel. (fig. 21.3 and 21.4) Fig. 21.4 211 211 S15 Fig. 21.3 211 211 S15 Wood Parts 2x 211 Small Roof Panel FSC 1-1/4 x 31-3/4 x 32-1/2” Hardware 6x S15 #8 x 1-3/4” Wood Screw 83 support@cedarsummitplay.
Step 21: Small and Large Roof Assemblies Part 3 C: Place Roof Spacer Assembly from Step 20, on top of the Small Roof Assembly, flush to the edge as shown in fig. 21.5. D: Measure 1/2” in from the edge and 7” up from the bottom of each (211) Small Roof Panel and mark. Follow with 11” up from the first mark and then 11” up from the second mark. Pre-drill with a 1/8” drill bit at all 6 marks. (fig. 21.6 and 21.
Step 22: Attach Transom Front and Back Part 1 A: If the space is too tight loosen the bolt at the front of the assembly, as shown in fig. 22.2 then place (220) Transom Panel Front on top of (082) SL Post and (040) Cafe Wall Window Panel, behind (127) Front Top so the outside edge is flush to the outside edge of (082) SL Post as shown in fig. 22.1 and 22.2. B: From inside the assembly attach (220) Transom Panel Front to (127) Front Top with 3 (S15) #8 x 1-3/4” Wood Screws. (fig. 22.
Step 22: Attach Transom Front and Back Part 2 C: Place (221) Transom Panel Back on top of (050) Narrow Window Panel, behind (100) Back Top so the outside edge is flush to the outside edge of (050) Narrow Window Panel as shown in fig. 22.3 and 22.4. D: From inside the assembly attach (221) Transom Panel Back to (100) Back Top with 2 (S15) #8 x 1-3/4” Wood Screws. (22.4) 221 Fig. 22.3 Back Fig. 22.
Step 23: Attach Roof Support Assemblies Part 1 A: Place Roof Support Assembly, from Step 18, Part 3, on the top of (043) SW Side Panel, flush to the front. (fig. 23.1 and 23.2) B: Attach (183) Top Post Left to (050) Narrow Window Panel with 1 (S3) #8 x 2-1/2” Wood Screws and to (221) Transom Back with 2 (S3) #8 x 2-1/2” Wood Screws. (fig. 23.1 and 23.
Step 23: Attach Roof Support Assemblies Part 2 D: Make sure the distance between (040) Cafe Wall Window Panel and (050) Narrow Window Panel is 36”. (fig. 23.3 and 23.4) E: On the Door Wall Side, attach Gable Angle Support Assembly, from Step 19, Part 3, to the ends of (127) Front Top, (040) Cafe Wall Window Panel, (100) Back Top and (050) Narrow Window Panel with 2 (S3) #8 x 2-1/2” Wood Screw per side as shown in fig. 23.4.
Step 23: Attach Roof Support Assemblies Part 3 F: From inside the assembly attach (190) Right Gable Angle to (050) Narrow Window Panel and (191) Left Gable Angle to (040) Cafe Wall Window Panel using 1 Corner Panel Bracket with 3 (S13) #6 x 5/8” Pan Screws per side. (fig. 23.5) 190 Fig. 23.5 Flush 191 S13 x 3 per bracket Corner Panel Bracket (right one hidden) 050 040 Hardware 6x S13 #6 x 5/8” Pan Screw 89 Other Parts 2 x Corner Panel Bracket support@cedarsummitplay.
Step 24: Attach Roof Assemblies to Fort Part 1 A: With 2 people on the ground and at least 1 person in the fort, lift the Small Roof Assembly with Roof Spacer Assembly, from Step 21, Part 3, up and over the Back side of the fort. Guide the Roof Assembly onto the fort so the Roof Spacer Assembly sits flush to the top and outside edges of both (220) Transom Front and (221) Transom Back. (fig. 24.
Step 24: Attach Roof Assemblies to Fort Part 2 C: Make sure the Small Roof Assembly lays flat on the Gable Angle Support Assembly and it overhangs by 2”. (fig. 24.2 and 24.3) D: Measure 3/4” from the edge, 5” up from the ends of both panels and 5” down from the peak on each panel, pre-drill with a 1/8” drill bit then attach the Small Roof Assembly to the Gable Angle Support Assembly with 2 (S3) #8 x 2-1/2” Wood Screws per side, as shown in fig. 24.3. Fig. 24.2 Fig. 24.
Step 24: Attach Roof Assemblies to Fort Part 3 E: With 2 people on the ground and at least 1 person in the fort, lift the Large Roof Assembly, from Step 21, Part 1, up and over the Back side of the fort. Guide the Roof Assembly onto the fort so it sits on top of the Roof Support Assembly, (220) Transom Front and (221) Transom Back and Roof Spacer Assembly. (fig. 24.6 and 24.7) F: Make sure the Large Roof Assembly lays flat on the Roof Support Assembly and it overhangs by 2”. (fig. 24.
Step 25: Attach Heavy T-Bracket to Fort A: Attach Heavy T-Bracket to (044) SW Wall using 2 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut). (fig. 25.1 and 25.2) g pp Fig. 25.1 044 Swing Side Wall Fig. 25.2 WB7 044 5/16” Flat Washer 5/16” T-Nut Heavy T-Bracket Hardware 2x WB7 5/16 x 3” Wafer Bolt (5/16” flat washer, 5/16” t-nut) 93 Other Parts 1 x Heavy T-Bracket support@cedarsummitplay.
Step 26: Swing Beam Assembly A: Attach 6 Heavy Duty Swing Hangers to (260) Engineered SW Beam using 2 (G13) 5/16 x 6-1/8” Hex Bolt (with 2 flat washers, plastic formed washer and lock nut) per swing hanger, as shown in fig. 26.1. B: Attach 1 Quick Clip to each Heavy Duty Swing Hanger. (fig. 26.2) Fig. 26.1 Fig. 26.
Step 27: Swing Post Assembly Part 1 Note: Keep all bolts from Step 27 series loose until start of Step 29 A: Place (270) SW Block Angle on top of (271) Block SW and attach 2 Heavy L-Brackets on top of (270) SW Block Angle feeding 2 (G17) 3/8 x 6” Hex Bolts (with 2 flat washers, plastic formed washer and lock nut) through both boards as shown in fig. 27.1 and 27.2. B: Attach 3 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut) to all three holes in each (272) SW Post as shown in fig. 27.3 and 27.4.
Step 27: Swing Post Assembly Part 2 g D: Attach Cedar Summit plaque to centre of (260) Engineered SW Beam (over top of t-nut) using 4 (S18) #6 x 1” Wood Screws. (fig. 27.6) pp Fig. 27.7 Cedar Summit Plaque in front of beam E: Place (260) Engineered SW Beam on Heavy T-Bracket and attach to fort with 1 (G17) 3/8 x 6” Hex Bolt (with 2 flat washers, plastic formed washer and lock nut) and 1 (G18) 3/8 x 9” Hex Bolt (with 2 flat washers, plastic formed washer and lock nut) as shown in fig. 27.7 and 27.8.
Step 28: Attach Cross Support Pre-drill all holes using a 3/16” drill bit before installing the lag screws. A: Check to make sure the (260) Engineered SW Beam is level and the bottom of the beam to the ground measures 85”. (fig. 28.1) B: To adjust for uneven ground, raise or lower the (280) Support Cross on the (272) SW Post. Make sure the Support Cross is level prior to attaching with the lag screws. (fig. 28.2) Fig. 28.1 Fig. 28.2 360 Fig. 38.
Step 29: Final Swing Post Assembly Pre-drill all holes using a 3/16” drill bit before installing the lag screws. Note: Tighten all bolts from Step 27 series before installing lag screws. A: Attach 1 (LS9) 5/16 x 4-3/4” Lag Screw (with flat washer) into each (272) SW Post, as shown in fig. 29.1. B: Attach 1 (LS9) 5/16 x 4-3/4” Lag Screw (with flat washer) into remaining hole of the Heavy G-Bracket into (260) Engineered SW Beam. (fig. 29.1) Fig. 29.
Step 30: Attach Swings A: Using 1 Threaded Clip per chain, join 1 Long Swing Chain to each side of the swing belt seat. Make sure to close the Threaded Clip tightly using an adjustable wrench. (fig. 30.1 and 30.2). B: Using 1 Threaded Clip per chain, join the Short Swing Chain to the Acro Bar and Acro Handle. Make sure to close the Threaded Clip tightly using an adjustable wrench. (fig. 30.2 and 30.3) C: Attach the other end of the swing chains to the Quick Clips attached to the swing hangers. (fig. 30.
Step 31: Attach Swing End Ground Stakes A: In the 2 places shown in fig. 31.1 drive the Rebar Ground Stakes 13” into the ground against the boards. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off. B: Attach ground stakes to (272) SW Posts using 1 (S7) #12 x 2” Pan Screw per ground stake as shown in fig. 31.1. C: After driving stakes into the ground, check for sharp edges caused by the impact of the hammer.
Step 32: Clock Roof Assembly Part 1 A: Attach 1 (320) Small Roof Support to a second (320) Small Roof Support at peak using 1 (S3) #8 x 2-1/2” Wood Screw. (fig. 32.1 and 32.2) B: With a helper place (321) Roof Board A and (322) Roof Board B on top of (320) Small Roof Supports so (322) Roof Board B overlaps (321) Roof Board A and forms a peak and the back edges are flush to each other. Attach with 3 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 32.3) Fig. 32.1 Fig. 32.
Step 32: Clock Roof Assembly Part 2 C: Place Small Roof Support Assembly on (040) Cafe Wall Window Panel centred over the Clock so the bottom of the supports touches the tops of the Wafer Bolts on both sides as shown in fig. 32.1 and 32.4. Make sure the distance from (121) Short Joist to tip of Small Roof Support Assembly is 1-3/4”. D: Pre-drill with a 1/8” drill bit then attach Small Roof Support Assembly to (040) Cafe Wall Window Panel with 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 32.4) Fig. 32.
Step 33: Attach Sand and Water Table to Fort A: Centre Sand and Water Table from Step 1 between the two bolts on the bottom of (040) Cafe Wall Window Panel. (fig. 33.1 and 33.2) B: Attach (012) Box Grounds to (040) Cafe Wall Window Panel with 4 Corner Brackets using 3 (S13) #6 x 5/8” Pan Screws per bracket. (fig. 33.2 and 33.3) Note: 2 Corner Brackets sit flush to the top of (012) Box Grounds, shown in fig. 33.2. Fig. 33.1 Fig. 33.3 Flush Corner Brackets S13 Fig. 33.
Step 34: Attach Slide to Fort Note: Pre-drill all holes using a 1/8” drill bit before installing the pan screws. A: Place Slide centred in the opening between (121) Posts. (fig. 34.1 and 34.2) B: Attach slide to fort through the floor boards and into (126) SL End using 3 (S7) #12 x 2” Pan Screws. (fig. 34.2 and 34.3) Fig. 34.3 Floor Boards Fig. 34.1 S7 126 Front Floor Boards Slide S7 Fig. 34.
Step 35: Attach Access Ladder Rockwall Assembly Pre-drill all holes using a 1/8” drill bit before installing the Wafer Lags A: Remove (030) Board Access from the Access Ladder Rockwall, previously assembled in Step 3. Set the board and screws aside, they will be re-attached. (fig. 35.2) B: Place the Access Ladder Rockwall on the Back side of the fort and attach to (064) Back Floor with 1 (WL3) 1/4 x 1-3/8” Wafer Lag Screw (with flat washer) in each Swing Bracket. (fig. 35.1, 35.2 and 35.3).
Step 36: Attach Steel Hand Grips to Fort Pre-drill all holes using a 1/8” drill bit before installing the Wafer Lags A: Measure 6” from the top of (025) Top Ladder on each (050) Narrow Window Panel and attach 1 Steel Hand Grip per panel with 2 (WH2) #12 x 1” Wafer Screw (with flat washer) per Steel Hand Grip. (fig. 36.1 and 36.2) Fig. 36.2 050 WH2 3/16” Flat Washer Steel Hand Grip Fig. 36.
Step 37: Attach Middle Arch to Fort A: Measure 28” from the top of (025) Top Ladder on each (050) Narrow Window Panel and attach (370) Middle Arch with 4 (S15) #8 x 1-3/4” Wood Screws. (fig. 37.1 and 37.2) Fig. 37.1 S15 Fig. 37.2 050 050 370 28” 025 Warning! Check entire play center for bolts protruding beyond T-Nuts. Use extra washers to eliminate this condition. Wood Parts 1x 370 Middle Arch FSC 5/4 x 5 x 36-1/4” Hardware 4x S15 #8 x 1-3/4” Wood Screw 107 support@cedarsummitplay.
Final Step: Attach I.D. Plaque ATTACH THIS WARNING & I.D. PLAQUE TO THIS LOCATION ON YOUR PLAY EQUIPMENT! This provides warnings concerning safety and important contact information. A Tracking Number is provided to allow you to get critical information or order replacement parts for this specific model. ATTACH THIS WARNING & I.D. PLAQUE TO THIS LOCATION ON YOUR PLAY EQUIPMENT! This provides warnings concerning safety and important contact information.
NOTES 109 support@cedarsummitplay.
NOTES 110 support@cedarsummitplay.
NOTES 111 support@cedarsummitplay.
CEDAR SUMMIT Consumer Registration Card First Name Initial Last Name Street Apt. No.
