Instructions / Assembly

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SHEET 2 OF 3
REV.
A
DWG. NO.
SIZE
SCALE:1:50
WEIGHT:
Rock Wall Prep
Maintain 2-3/8" spacing in b/w boards
See Details for hardware
Details
REV.
SHEET 1 OF 1
DWG. NO.
SIZE
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WEIGHT:
A
Use #8 x 1½" Wood Screws to attach Rock Boards to Rails
Use #8 x 1" Pan Screws + 1/4 x 1¼ Pan Bolt
(1/4 lc wash, 3/16 flat wash, 1/4 barrel Nut) to attach Rocks to Rock Board
Use #8 x 2" Wood Screws to attach Rock Rail to fort - flush to top edge
Re-attach top Access Board to Rock Rails
DWG. NO.
SIZE
SCALE:1:50
WEIGHT:
Rock Wall Prep
SHEET 3 OF 3
REV.
A
See details for hardware
Wood Parts
Hardware
Other Parts
Step 13: Rock Wall Assembly
A: Lay 2 (0349) Rock Rails down, side by side with angled edges
facing down. (g. 13.1)
B: Place (2605) Access Board on the bottom of each (0349) Rock Rail
as shown in g. 13.1. Make sure (2605) Access Board is ush to the
outside and bottom edges of each (0349). Attach using 4 (S20) #8 x
1-3/8” Wood Screws.
C: 7-5/8” down from the top of both (0349) Rock Rails place 1 (2604)
Rock Board B, making sure the sides are ush to the outside edges of
each (0349) Rock Rail. Attach using 4 (S20) #8 x 1-3/8” Wood Screws.
(g. 13.1)
D: In between the (2605) Access Board and (2604) Rock Board B
stagger 2 (2604) Rock Board Bs and 2 (2603) Rock Board As using
4 (S20) #8 x 1-3/8” Wood Screws per board. Placing them as shown
in g. 13.1, this will prevent rocks from forming a straight line. Make
sure the boards are evenly spaced and do not exceed 2-3/8” between
boards.
E: Place 1 rock on each (2603) Rock Board
A and (2604) Rock Board B (g. 13.2) and
attach using 1 (PB2) 1/4 x 1-1/4” Pan Bolt
(with lock washer, at washer and barrel nut)
and 1 (S10) #8 x 1” Pan Screw per rock. The
Screw must be in the hole directly under the
Pan Bolt, it will stop the rock from spinning.
(g. 13.3)
Note: Gaps between boards 2-1/4”,
not to exceed 2-3/8”
Note: The holes
in the rock boards
must orient to the
top of the boards.
7-5/8”
Approx
Fig. 13.1
2605
0349
2603
2604
2604
26042603
Fig. 13.2
1 x Access Board 1 x 6 x 19-3/4”
3 x Rock Board B 1 x 6 x 19-3/4”
2 x Rock Board A 1 x 6 x 19-3/4”
2 x Rock Rail 2 x 3 x 51”
24 x #8 x 1-3/8” Wood Screw
5 x #8 x 1” Pan Screw
5 x 1/4 x 1-1/4 Pan Bolt
(1/4” lock washer, 3/16” at washer & 1/4” barrel nut)
0349
2603
2604
2605
3/16” Flat
Washer
1/4” Lock
Washer
1/4” Barrel
Nut
Rock
5 x Rocks (3 green/2 yellow)
S10
S10
PB2
PB2
Fig. 13.3
x 4 per
board
S20
S20