Specifications

GENERAL
The following procedures are given as guides only
and are not to be construed as absolute or invariable.
Each machine must be maintained individually
according to its particular requirements.
WARNING
ALWAYS have power OFF when doors are open
or performing service not requiring power.
CLEANING
Daily, after use, wipe exterior of the Machine with a
clean, dry cloth to remove any coolant, dust and
grime. Empty Pail (Magnetic Separator) as required.
Monthly, wipe with a clean dry cloth. Then clean
the exterior of Machine with warm water and a mild
detergent or mild industrial solvent. Rinse
thoroughly with clean hot water and wipe dry.
Lightly lubricate following lubrication instructions.
LUBRICATION
Inspect Grease Lines and Fittings monthly for leaks
or damaged parts. Replace parts as required.
CAUTION
ALWAYS fill grease canister using filling port.
Ensure no air is inside grease canister.
Grease Lubricating System
Fill Grease Reservoir with Sunnen 90123
(Kluberplex #BEM34-132 or its equivalent)
(see
Figure 4-1)
.
Fill grease reservoir through grease fitting with
grease gun equipped with air relief valve. It is
important to the operation of the grease pump that
no air is in the grease reservoir. System is equipped
with a Pressure Switch, which flashes a warning on
the operator display screen when the level/pressure
drops below minimum requirement. To bleed system
proceed as follows:
1. Turn ON machine and operate Lubrication Pump.
2. Loosen the air-bleed plug by one turn in the
counterclockwise direction, using an 8mm wrench.
3. Air and grease will now emerge from tip of plug.
4. When discharge of grease becomes a continuous
flow, stop pump and tighten plug, by turning clockwise.
6. Start pump and confirm that there is no leakage
of grease from the air-bleed plug.
ROUTINE MAINTENANCE SCHEDULE
The following procedures and suggested maintenance
periods are given as guides only, and are not to be
construed as absolute or invariable. Local conditions
must always be considered. Each machine must be
maintained individually, according to its particular
requirements.
Daily:
• If using Coolant System, check coolant level
(Gage on front of Coolant System), and add coolant
as necessary.
CAUTION
DO NOT overfill system.
• If using Sunnen Coolant Concentrate, check
concentration and add water or concentrate as
necessary.
Every 1000 Hours:
• Remove the sheet metal covers that are attached to
the carriage.
19
SECTION 4
ROUTINE MAINTENANCE
FIGURE 4-2, Air Filter Element
FIGURE 4-1, Grease Lubricating System
FILTER
COVER
FILLER
PORT
REAR OF
MACHINE
AIR-BLEED
PLUG (8mm)
PLUG
TIP
FILTER
FAN