Specifications

4. Place Master Stoneholder in fixture. Brush all loose
chips from Stoneholder grooves and slots.
5. Place Stone in Master Stoneholder (
see Figure 2-5).
Lugs on stone sides should fit into cross slots of Master
Stoneholder.
6. Seat Stone in Master Stoneholder by pressing down
with fingers. Pull lever forward until Stoneholder hits
stop. Stone is now in place.
Install Guide/Stone Shims
7. Place Setting Gage in bore to be honed; then snug,
making sure to center (
see Figure 2-6).
NOTE: On CK-3155 Setting Gage, make sure proper
side of Turret faces Opening. (Gage faces are labeled for
tool Choices.)
8. Place Guide/Stone Assembly in Setting Gage with
graduated slide set at "0" (
see Figure 2-7).
9. Move graduated slide so that pin contacts guide. If
pin does not contact guide, add a No. 19 shim and try
again. Now add necessary shims as indicated on slide.
Looseness less than thickness of one shim is acceptable.
Special instructions for using CK-4155 Setting Gage
for large hone head in 102-203 mm (4-8 in.) range:
Move graduated slide so that pin contacts assembly.
If graduated slide reads "15" or less, no additional
shims should be added; if slide reads over "15", remove
assembly from Gage and add one shim.
NOTE: A properly shimmed assembly will slip into
gage easily. Both Guide/Stone Assemblies must have
same thickness of shims, and each must fit in Setting
Gage when assembled with shims.
10. Rotate Drive Tube until numeral "1" appears on
Hone Body. Insert one stone assembly with shims in
left-hand set of holes beneath numeral.
11. Insert other shimmed Stone Assembly beneath
numeral "2", using procedure above.
12. Insert shimmed Main Guide beneath numeral "3"
on Hone Body.
13. Place shimmed Centering Guide beneath numeral
"4" on Hone Body.
Alignment Guide
NOTE: DO NOT use alignment guides when honing
ported or keyway bores.
14. Place Alignment Guide in setting gage with
graduated slide set at "0". Loosen Clamp Screw on
alignment guide with hex key wrench and slide to
Shoulder. Tighten Clamp and repeat procedure with
second alignment guide.
15. Place one of alignment guides in left-hand set of
holes above numeral "1" in hone body, so guide and
stone are in line.
16. Place other alignment guide in left-hand set of
holes above numeral "2" in hone body, so guide and
stone are also in line.
GHSS-Series Hone Heads
Sunnen GHSS-Series Single Stage Honing Tools
consists of four sets of six (6) to eight (8) spring
loaded stoneholders, which utilize Sunnen abrasives.
Install GH-Series Hone Head by sliding Hone Head
Drive Tube into Machine Drive Tube; align Locating
Screw in Hone Head Drive Tube with one of the holes
in the Machine Drive Tube; then, tighten screw
(see
Figure 2-8)
.
NOTE: Locating Screw can be screwed into hole in
lower part of Drive Tube when index lines are in line.
Install Abrasives:
NOTE: Hone head and tops of stoneholders are marked
with corresponding numbers, as are the expander plates. All
numbered pieces should be kept together when using this
tooling.
Grasp stoneholder in one hand (i.e., GHG14C233-7)
and abrasive in the other hand. Lay abrasive in holder
with slot in abrasive facing away from holder
(see
Figure 2-9)
. Center the abrasive in holder. Using a
5/32" allen wrench, tighten allen head Screw in holder
11
FIGURE 2-7, Main & Centering Guides
GRADUATED
SLIDE
FIGURE 2-8, GHSS Hone Head
DRIVE
TUBE
DRIVE
TUBE
GHSS
HONE
HEAD
SETSCREW