Specifications

HONING TOOL SETUP
When using CK/CV or GHSS/GHTS Series Hone
Heads proceed to, Installing Hone Head.
When using P20/P28 Mandrel and CV1010 Mandrel
Adapter, proceed with the following steps:
P20/P28 Mandrel & Mandrel Adapter
Following is a setup guide using mandrel adapter.
1. Using an adjustable wrench, turn feed rod in
Mandrel Adapter counterclockwise until wedge hook in
adapter nose is fully extended.
2. Slide drive tube end of Mandrel Adapter into drive
tube of machine, and tighten set screw into one of
holes (
see Figure 2-3).
3. Rotate mandrel adapter by hand until its set screw
points toward you.
4. Insert stones into mandrel.
5. Pull back on mandrel wedge, using "V" notch in
chuck wrench.
6. If required, place concentric sleeve on mandrel. If
runout is excessive during honing, replace sleeve with
eccentric sleeve. If runout remains excessive, turn
sleeve around.
7. Insert mandrel into adapter.
For all "P" series mandrels under 66 mm (2.6 in.),
stones should be 90º to right of set screw.
For all "P" mandrels over 66 mm (2.6 in.), stones
should be 90º to left of set screw.
8. Push mandrel up into Adapter until it bottoms, rotate
it 1/4 turn to right, and push up until it bottoms again.
9. Tighten Set Screw securely with chuck wrench.
CV/CK-Series Hone Heads
Install CV/CK-Series Hone Head by sliding Hone
Head Drive Tube into Machine Drive Tube; align
Locating Screw in Hone Head Drive Tube with one of
holes Machine Drive Tube; then, tighten screw (
refer to
Figure 2-3
).
NOTE: Locating Screw can be screwed into hole in
lower part of Drive Tube when index lines are in line.
Replacing Stones
To replace stones in CV/CK-Series Hone Head,
proceed as follows:
1. Slide Movable Stop to OUT position. Insert Stone
Assembly with worn-out stone into fixture and pull
lever toward you until stone is free from master
stoneholder.
2. Brush chips and grit from Master Stoneholder slots.
3. Move Lever to open position and slide Movable
Stop to IN position (
see Figure 2-4). Fixture is now
ready for inserting new stone.
10
FIGURE 2-3, Install Mandrel Adapter
DRIVE
TUBE
FIGURE 2-4, Open Position
MOVABLE
STOP
INSERTER
LEVER
FIGURE 2-5, Install Stone
STONE
NOTE STONE
AGAINST STOP
STOP
FIGURE 2-6, Setting Gage
OPENING
TURRET
BLOCK
DRIVE
TUBE
MANDREL
ADAPTER
MANDREL
ADAPTER
MANDREL
SETSCREW