Instruction manual

© 2015 CDS-John Blue Co.
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TABLE OF CONTENTS
Safety Precautions ………………………………………………………………………………………………… 2
Note to the Owner …………………………………………………………………………………………………. 2
Table of Contents …………………………………………………………………………………………….……. 3
Pump Specifications ……………………………………………………………………………………….……… 3
Introduction ………………………………………………………………………………………………….……… 4
Installation …………………………………………………………………………………………………..……… 5
Pump Setting ……………………………………………………..………………………………………….....…. 6
Initial Start-Up of Pump ……………………………………………….…………………………………….……. 8
Pump Calibration …………………………………………………….………………………………………….... 8
Pump Accuracy ……………………………………………………………………………………………………. 8
Maintenance ……………………………………………………………………………..……………………..….. 9
Storage …………………………………………………………………………..…………………………………. 9
Service Maintenance ………………………………………………………………..…………………………..… 10
Crankcase Disassembly …………………………………………………………………….………………..…… 12
Parts List NGP-6050 & NGP-7050 [Single Piston] ………………………………………………………….…. 14
Parts List NGP-8050 & NGP-9050 [Double Piston] ……………………………………………..…………….. 16
Parts List for Double Adjustable Double Piston ………………...………………………………..…………….. 18
Parts List Optional Clutch ……………………………………………………………………………………...…. 19
Dimensional Footprints ………………………………………………………………………………….………… 22
Trouble Shooting …………………………………………………………………………………………....…….. 23
Warranty ……………………………………………………………………………………………………....……. 24
PUMP SPECIFICATIONS
Universal Specifications
Operating Pressure: MAX 120 PSI
Operating Speed: MAX 450 RPM
Rotation: Clockwise or Counter-clockwise
Drive: No. 50 Roller Chain
Crankcase Lubrication: SAE 90 Gear Oil
Grease Zerks: Multipurpose Grease
Model Specifications
Pump Series: NGP-4055 NGP-5055 NGP-6050 NGP-7050 NGP-8050 NGP-9050
Output Volume 10.2 20.4 21.0 34.2 42.0 68.4 Max Gal/Min
Output Disp. .023 .046 .047 .076 .093 .152 Max Gal/Rev
Required H.P. 1.10 2.20 2.25 3.00 4.50 6.00 Theoretical
Physical Dims. 10x16x9 14x16x9 10x15x9 10x19x11 14x15x11 14x19x13 W x L x H (in.)
Weight 65 125 65 105 125 155 Lbs.
Crankcase Oil Cap. 0.5 2.5 0.5 1.5 2.5 5.4 Pints
Inlet/Outlet Ports 1” 1” 1-1/2” 1-1/2” 1-1/2” 1-1/2” Female Pipe Thd
Optional Flanges 200 200 220 220 220 220 Flange Size
H
W
L