Installation Guide

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Installation Instructions for CL400 Magnetic

Passage Handle

Before you Start:

1. This handle has been manufactured to speciﬁcations which cannot be altered by the installer.

These include:

a Handle type: the CL400 handle is available in Passage, Privacy, Key Locking and Bi-Parting

versions. You have purchased the Passage version.

b Conﬁguration: the Passage handle conﬁgurations include; Passage Latching and

Passage Non Latching.

c Handing (Passage handles are not handed).

d Door thickness range: the CL400 handle is available in four door thickness ranges. These are:

34-40mm, 40-46mm, 46-52mm and 52-58mm (1-3/8” to 1-9/16”, 1-5/8” to 1-3/4”, 1-13/16” to 2” and

2-1/16” to 2-1/4”).

Refer to the information printed on the Side Handle and Chassis boxes to ensure you have purchased a

handle with the correct speciﬁcations for your situation. If the speciﬁcations are incorrect you will need

to exchange the handle.

2. Component drawings have been provided. Please familiarise yourself with the components and check

the package to ensure nothing is missing. Note: Components may vary slightly between conﬁgurations.

3. To ensure the handle latches accurately, it is essential that the door is adjusted for height and is

parallel with the closing jamb when closed before installing the handle and striker.

4. This is a metric handle. Accurate measurements are shown in millimetres. Conversions to inches

are approximate.

CL400 Non-Latching

Passage Handle

CL400 Latching

Passage Handle

Door face

1. Mark a line on the face of the door where

the centre of the handle is to be positioned.

Align the centre line on the door cut out

template with the centre line on the door.

Follow the instructions on the template.

Transfer

lines

across

front

edge of

door

2. Mark two holes in the centre of the door

thickness in the positions shown. Using these

marks, drill two 2.5mm (3/32”) diameter holes

to a depth of 35mm (1-3/8”).

5mm

(13/64”)

5mm

(13/64”)

Ø 2.5mm

(3/32”)

Door

thickness

5. Fit ONE passage side handle (left OR right)

to the chassis by sliding the front ﬂange of the

handle under the heads of the 3x side handle

to chassis screws. Tighten the screws.

If you are ﬁtting a Non-Latching or Bi-Parting

handle, skip to Step 16; otherwise continue to

Step 6.

Top edge

of side

handle

61.75mm

(2-7/16”)

6. Close the door and mark a horizontal

line on the closing jamb 61.75mm

(2-7/16”) down from the top edge of the

side handle.

3mm (1/8”)

gap under

head

Side

handle to

chassis

screws

Passage Side Handle (Left)

Passage Side Handle (Right)

Passage Side Handle Box

Striker Box (latching version only)

Plunger Adjustment Spanners (2)

Tools (contained in Passage Chassis Box)

CL400 Allen Key (used for all machine screws)

Note: Latching version shown above.

Components will vary between the

‘latching’ and ‘non-latching’ version.

Passage Chassis Box

PAGE

Passage Face Plate

Passage Chassis

Plunger

Plunger Nut

Spring Reservoirs (2)

Chassis Mounting Screws (2)

Side Handle to Chassis Screws (6)

Handle Face Plate Screws (3)

h (2)

g (2)

i (6)

j (3)

k (2)

m (4)

(2)

Striker Nuts (2)

Striker Body

Striker Mounting Wood Screws (4)

Passage Striker Face Plate

Striker Face Plate Screws (2)

p (2) (latching version only)

Front

ﬂange

Component Drawings

PAGE

4. Fit the 6x side handle to chassis screws.

Leave a 3mm gap (1/8”) between the

underside of the screw head and the chassis.

Note: these instructions are demonstrated

on a recessed closing jamb, however, the

same method applies to a ﬂat closing jamb.

CL400 Bi-Parting

Passage (Non Latching)

(Refer to Instruction 18)

Door Preparation Fitting the First Side HandleFitting the Chassis Fitting the Striker

. Remove the face plate screw and face

plate from the chassis. Align the chassis

with the centre of the door thickness.

Screw the chassis to the door (using the

2x chassis mounting screws) through the

slotted holes at the top and bottom of the

chassis. DO NOT fully tighten the screws.

Realign the chassis with the centre of the

door thickness. When happy with the chassis

position, fully tighten the screws.

Correct alignment

✓

Slotted

hole

Door cut out

template

Go to page 5 (overleaf)

Centre of door

thickness

Chassis

mounting

screws

WARNING: THE STRIKER CONTAINS A STRONG MAGNET

IRON FILINGS - Magnets will attract shavings from iron or ferrous metals which may be hard to

remove. Keep the striker a safe distance away from these materials.

DANGER FOR CHILDREN - Magnets may cause serious injury if swallowed. Keep out of reach of children.

CRUSHING, BLISTERS AND CUTS - Fingers may become caught between magnets resulting in crushing,

blisters or cuts.

BREAKING OR CHIPPING - It is possible that magnets could chip or shatter on contact, resulting in chips

ﬂying off at high speed into someone’s eye. Chips can also be very sharp - treat them as you would broken

glass.

MAGNETICALLY SENSITIVE ITEMS - Keep a safe distance between the magnet and all objects that can

be damaged by magnetism (e.g. mechanical watches, pacemakers, cell phones etc.).

DISPOSAL - Magnets should be disposed of carefully and in accordance with your local regulations.

Summary of content (2 pages)

PAGE 1
Installation Instructions for CL400 Magnetic Passage Handle CL400 Latching Passage Handle CL400 Non-Latching Passage Handle 2 f Passage Side Handle Box h (2) a Passage Side Handle (Left) b Passage Side Handle (Right) CL400 Bi-Parting Passage (Non Latching) g (2) a PAGE PAGE 1 Component Drawings b c Passage Chassis Box c Passage Face Plate j (3) d Passage Chassis e Plunger e f Plunger Nut (Refer to Instruction 18) Before you Start: g Spring Reservoirs (2) h Chassis Mounting Screws (2) 1
PAGE 2
A double-sided striker cut out template has been provided. Use the ‘FLUSH striker template’ and instructions to router out the recess in the closing jamb. CL 40 32 centre of the striker body - this may need to be adjusted in the steps following. Insert the striker face plate screws and loosely tighten. 11 9 Striker mounting wood screws 7 Horizontal line 5 Fitting the Striker 11. Position the striker face plate in the 13. The striker allows 2.