Installation Guide

2
Installation Instructions for CAVILOCK CL400 Magnetic
Key Locking Handle
Before you Start:
1. This handle has been manufactured to specifications which cannot be altered by the installer.
These include:
a Handle type: the CL400 handle is available in Passage, Privacy, Key Locking and Bi-Parting
versions. You have purchased the Key Locking version.
b Configuration: the Key Locking handle configurations include; Key/Key, Key One Side and Key/Snib.
c Handing
Component Drawings
3
. Remove the face plate screw and face
plate from the chassis. Align the chassis
with the centre of the door thickness.
Screw the chassis to the door (using the
2x chassis mounting screws) through the
slotted holes at the top and bottom of the
Door face
1
1. Mark a line on the face of the door where
the centre of the handle is to be positioned.
Align the centre line on the door cut out
template with the centre line on the door.
Follow the instructions on the template.
Transfer
lines
across
front
edge of
door
2. Mark two holes in the centre of the door
thickness in the positions shown. Using these
marks, drill two 2.5mm (3/32”) diameter holes
to a depth of 35mm (1-3/8”).
5. Fit the key locking side handle (with the
keyhole cut out) to the chassis by sliding the
front flange of the handle under the heads
of the 3x side handle to chassis screws
(If installing a key/key handle install ONE of
the side handles only). Tighten the screws.
5
6. Insert the locking cylinder into the chassis.
Side
handle to
chassis
screws
4
6
8
4. Fit the 6x side handle to chassis screws.
Leave a 3mm gap (1/8”) between the underside
of the screw head and the chassis.
Key Locking Side Handle (Left)
Key Locking Side Handle (Right)
a
b
Key Locking Side Handle Box
Striker Box
Tools (contained in Key Locking Chassis Box)
s
t
u
Plunger Adjustment Spanners (2)
CL400 Allen Key (used for all machine screws)
Locking Cylinder Allen Key
Note: Components will vary between the
‘Key One Side’, ‘Key/Key’ and ‘Key/Snib’ versions.
Key Locking Chassis Box
1
PAGE
4
PAGE
PAGE
3
PAGE
n (2)
m
p
(4)
o
q
r (2)
r
n
o
p
q
Striker Nuts (2)
Striker Body
Striker Mounting Wood Screws (4)
Locking Striker Face Plate
Striker Face Plate Screws (2)
s (2)
u
t
CL400 Key/Snib
Locking Handle
CL400 Key/Key
Locking Handle
CL400 Key One Side
Locking Handle
Raised shroud:
offers a greater
level of security.
Flush shroud:
decreased
security.
d Door thickness range: the CL400 handle is available in four door thickness ranges.
These are: 34-40mm, 40-46mm, 46-52mm and 52-58mm
(1-3/8” to 1-9/16”, 1-5/8” to 1-3/4”, 1-13/16” to 2” and 2-1/16” to 2-1/4”).
e Security: the CL400 handle varies in security depending on the version
and configuration. Key Locking handles are supplied with a raised
shroud, which provides a greater level of security than those with a
flush shroud. However, it is important to note that the CL400 handle
should not be installed in situations where a high level of security is
required, e.g. external entry points or high security internal doorways.
m
l
c
d
e
f
g
h
i
j
k
Key Locking Face Plate
Key Locking Chassis
Plunger
Raised Shroud
Plunger Nut
Spring Reservoirs (2)
Chassis Mounting Screws (2)
Side Handle to Chassis Screws (6)
Handle Face Plate Screws (3)
Locking Cylinder
Locking Cylinder Screw
a
b
c
d
e
g
h
(2)
i (2)
j (2)
k (3)
l
Front
flange
Locking
cylinder
Locking
cylinder
screw
7. Secure the locking cylinder using the
locking cylinder screw. DO NOT fully
tighten the screw.
Flush
Protruding
✗
✓
8. Slide the locking cylinder until it is flush
with the face of the side handle. Fully tighten
the locking cylinder screw.
7
3mm (1/8”)
gap under
head
Door Preparation Fitting the First Side Handle
Fitting the Locking Cylinder
Fitting the Locking CylinderFitting the Chassis
chassis. DO NOT fully tighten the screws.
Realign the chassis with the centre of the
door thickness. When happy with the chassis
position, fully tighten the screws.
Go to page 5 (overleaf)
f
Door cut out
template
Centre of door
thickness
Chassis
mounting
screws
Correct alignment
✓
==
Slotted
hole
3
WARNING: THE STRIKER CONTAINS A STRONG MAGNET
IRON FILINGS - Magnets will attract shavings from iron or ferrous metals which may be hard to
remove. Keep the striker a safe distance away from these materials.
DANGER FOR CHILDREN - Magnets may cause serious injury if swallowed. Keep out of reach of children.
CRUSHING, BLISTERS AND CUTS - Fingers may become caught between magnets resulting in crushing,
blisters or cuts.
BREAKING OR CHIPPING - It is possible that magnets could chip or shatter on contact, resulting in chips
flying off at high speed into someone’s eye. Chips can also be very sharp - treat them as you would broken
glass.
MAGNETICALLY SENSITIVE ITEMS - Keep a safe distance between the magnet and all objects that can
be damaged by magnetism (e.g. mechanical watches, pacemakers, cell phones etc.).
DISPOSAL - Magnets should be disposed of carefully and in accordance with your local regulations.
5mm
(13/64”)
5mm
(13/64”)
Ø 2.5mm
(3/32”)
2
Door
thickness
Refer to the information printed on the Side Handle and Chassis boxes to ensure you have purchased a
handle with the correct specifications for your situation.
If the specifications are incorrect you will need to exchange the handle.
2. Component drawings have been provided. Please familiarise yourself with the components and check the
package to ensure nothing is missing. Note: Components may vary slightly between configurations.
3. To ensure the handle latches accurately, it is essential that the door is adjusted for height and is parallel
with the closing jamb when closed before installing the handle and striker.
4. This is a metric handle. Accurate measurements are shown in millimetres. Conversions to inches are
approximate.