DROP LEAF KITCHEN CART WITH BASKETS Model 72265
Parts List (6) BASKET GLIDES (2) BOTTOM FRONT & BACK BRACES (2) DRAWER SUPPORT STICK (1) TOP BACK BRACE (2) SIDE PANELS (1) TOP FRONT BRACE (2) DROPLEAF SUPPORT (2) CASTERS (1) BOTTOM SHELF (2) LOCKING CASTERS (4) CASTER SLEEVES (1) DRAWER HANDLE (3) WIRE BASKETS (1) DRAWER BOTTOM (1) DRAWER FRONT (1) DRAWER BACK (1) DRAWER SIDE RIGHT (1) DRAWER SIDE LEFT HARDWARE PACKS A DRAWER PACK (4) 1-1/4” (32mm) Phillips Head #8 Screws (2) Bastion Posts (2) Bastion Nuts (2) Set Screws (2) MSKRU M5/25 (4) 5
Exploded Base Illustration Illustration Bas. 3 Illustration Bas. 1 WRONG! Post needs to be screwed deeper. WRONG! Post needs to be backed out. Illustration Bas. 2 Exploded Drawer Illustration CORRECT! Set screw secures post properly.
Step 1 Assemble Drawer Illustration 1-A A. Attach the Drawer Back to the Left and Right Drawer Sides with four 1 ¼” (32mm) #8 Screws. Make sure the slots that run the length of the Sides are aligned with the slot in the Drawer Back to accept the Drawer Bottom. B. Slide in Drawer Bottom, best side up, Illustration 1-B Illustration 1-C Drawer Front Illustration 1-E C. Take two (2) Bastion Posts, align the threaded ends of the Posts with the post holes located near the ends of the inside Drawer Front.
Left Assembly 1” screw used here Step 2 Attach Drawer and Basket Supports to Side Panels A. Using 1” (25mm) Phillips flat head #8 screw, attach the basket supports to the side panel. B. Using 1 1/4” (25mm) Phillips flat head #8 screw, attach the drawer guide support stick to the side panel (see Illustration 2-B for proper alignment). 1 1/4” screw used here C. Using 5/8” (16mm) Phillips flat head #6 screw, attach the drawer glide (as shown in Illustration 2-B) to the drawer glide support stick. D.
Step 3 Attach Front and Back Braces A. Tap 3/4” (19mm) steel pins into front and back braces. Align pins with pilot holes on side panels. B. Using 1-3/4” (44mm) Phillips flat head bolt and hex nut, attach the top and bottom back braces. Insert the nut into the large hole, aligning it with the bolt as shown in illustration 3-B. Hold the nut in place with your finger while tightening the bolt. C. Using 1-3/4” (44mm) Phillips flat head bolt and hex nut, attach the top and bottom front braces.
Step 4 Attach Hardware and Drop Leaves to Top A. Place the top and 2 drop leaves upside down on a flat surface. Install hinges using 5/8” #6 screws. Fasten the Drop Leaf supports using 5/8” (16mm) #8 screws. Loosley attach the “Z” brackets to the set of holes near the back edge of the cart top with 5/8” (16mm) #8 screws. (Use the set of holes that are further apart than those on the front edge.) The “Z” brackets will be tightened when the top is attached to the cart in the next step.
Step 6 Attach the Casters A.Tap in Caster Sleeves with a hammer, careful not to bend the sleeve teeth. Slide the Casters into the sleeves and give a light tap to snap into place.
Step 7 Add Bottom Shelf A.Tap 1” (25mm) steel pins into the pilot holes on the bottom front and back braces. Place bottom shelf onto pins. Step 8 Insert Drawer, Baskets and Wooden Plugs A.Tip the drawer up at an angle to insert the drawer glides properly. Drawer should slide in and out smoothly when properly installed. B. Slide Baskets into the basket supports. C. Lightly tap the wooden plugs into place with a hammer.
