C R A F T S M E N, I N C. Assembly Instructions Model 64220/64228 A. These units are Ready-To-Assemble. Catskill uses positive fastening methods such as wood screws and in some places hidden Bastion Fasteners. You will need some standard household tools: hammer and screwdriver. A power screwdriver is recommended. Where possible, we have packaged some of the screws in separate labeled packages.
Parts List Model 64220 Model 64220 Center Shelf (1) P/N CS-64220/28 Small Middle Shelf (2) P/N SMS-64220/28 Table Top (1) P/N TT-64220 42” x 20” Drawer Bottom (1) P/N DBOT-64220/28 Bottom Shelf (1) P/N BS-64220/28 Left Door (1) P/N DOR-64220/28LO Left Center Door (1) P/N DOR-64220/28LC Right Center Door (1) P/N DOR-64220/28RC Right Door (1) P/N DOR-64220/28RO
Model 64220 38” x 31” x 3/4” Model 64228 38” x 29 3/4” x 3/4” Divider Panel (2) P/N DP-64220/28 Back Panel (1) P/N BP-64220 P/N BP-64228 Side Panel (2) P/N SP/HDL-64220/28 Glide Support (2) P/N GLDSUP-64220/28 Drawer Front (1) P/N DF-64220/28 Left Drawer Side (1) P/N DS-64220/28/L Knife Rack Side (2) P/N KR-SIDE-64220/28 9 1/4” x 1 3/4” Drawer Back (1) P/N DBK-64220 Top Front Brace (1) P/N B-38/2 1/2/BOT-64220/28 Right Drawer Side (1) P/N DS-64220/28/R Knife Rack Face (1) P/N KR-64220/28 Bottom Fro
Hardware for 64220 1 3/4” Phillips Flat Head Bolt (8) Drawer 3/16” Flat Washer (8) 10-24 Hex Nut (8) Cabinet 1 1/4” Phillips Flat Head #8 Screw (18) 5/8” Phillips Flat Head #8 Screw (4) Drawer Glide (1 Set ) “L” Bracket (4) 5/8 Wooden Disk (8) Bastion Post (2) (Used on “L” Brackets) 5/8” Phillips Flat Head #7 Screw (4) Magnet Plate (4) (Used on Drawer Glides) Bastion Set Screw (2) 5/8” Phillips Flat Head #6 Screw (4) Bastion Barrel Nut (2) (Used on Cabinet Glides) 5/8” Phillips Flat Head #5 S
STEP 1 A. Tap/insert ONE 1 1/2” pin into each end of all the doors. DON’T OVERDRIVE PINS! Pins should stick up about 1/2” when seated. B. Attach the magnet plate (may be stuck to magnet! ) with the 1/2” #4 screw to the top of the doors. Bumps go toward the wood. C. Attach door handles with 1” truss head machine screws. ILLUSTRATION 1 STEP 2 A. Take the 2 front braces and tap/insert one 3/4” steel pin into each end of both braces until seated. About 3/8” will stick out when seated. OK if loose.
STEP 3 A. Assemble Knife Rack by inserting four brass colored 1 1/4” #8 Screws through the countersunk (reamed out) holes in the Knife Rack into the pilot holes in the long edges of the Knife Rack Sides. Tighten untill Seated. Sides will be flush with the bottom of the face leaving a space at the top. ILLUSTRATION 3 STEP 4 A. Attach the Drawer Back to the Drawer Sides with four 1 1/4” #8 screws. There are left and right sides.
STEP 5 A. Attach a Glide Support Stick to the top of each Side Panel using 1 1/4” #8 screws. The countersunk holes (reamed out) in the stick are positioned as in illustration 1 so that the glide holes are toward the lower edge. Sticks should be flush with top of panel. B. Attach the cabinet glide of the Drawer Glides to the Glide Support Stick using 5/8” #7 flat head screws. Left glide to left Side Panel, right glide to right Side Panel.
STEP 6 A. Lay Back Panel flat on a smooth surface with holes up. B. Attach Side Panels with 1 3/4” machine screws (bolts) and hex nuts. After inserting bolts(s) thru the holes in the Side Panels, thru the holes in the long edges of the Back Panel, place a hex nut on the tip of your finger, align nut with bolt and tighten. C. Look ahead to step 7 which shows side panels attached to back panel. NOTE: Back panel is flush with bottom of side panels.
STEP 8 A. Install Doors by fitting the pins in the top of the door into the holes in the Top Front Brace. B. Place washers on the pins on the bottom of the doors, then fit the Bottom Front Brace onto the pins and secure the brace using 1 3/4” machine screws and nuts as in illustration 8A. C. Tap two 1” pins into the back panel, two into the holes on the inside of the Bottom Front Brace and two into each Side Panel as in illustration 8B. These will hold the Bottom Shelf.
STEP 9 A. Stick magnet to magnet plate on a door. B. With all other doors open, close the door. The magnet should be positioned over the wooden block on the bottom of the top front brace. Hold the magnet in place with your thumb, and open the door. The magnet will be in the correct position on the block. C. Secure magnet with the two round head screws in the magnet packet. Center screws in the slot in the magnet . This will allow adjustment later, if needed. D. Repeat these steps for all the doors.
STEP 11 A. Upright unit. B. Determine if you want the Knife Rack on the left or right Side Panel. The Handle/Towel Bar will go on the other. Then attach the Knife Rack to the Side Panel with two 1 1/4” x #8 screws from inside the panel. Place a washer over the screw so that so that the head won’t pull through the side panel. C. Attach Towel Bar to the other Side Panel with 1 1/4” #8 screws from inside the Side Panel. Place a washer over each screw. ILLUSTRATION 11 STEP 12 A.
STEP 13 A. Tap 1” pins into the 4 sets of holes in the Back Panel. B. Just above the Bottom shelf on the inside of the Bottom Front Brace there are two sets of holes. Tap 1” pins into these holes. C. On the Inside face of the Top Front Brace there is a hole adjacent to each of the magnet blocks for the outside doors. Tap one 1” pin into each hole. D. Choose the height you want your middle shelves, then tap the 2” pins in accordingly on the Cabinet Dividers. E.
STEP 14 ONLY 64228 A. Assemble top by placing the top and the drop leaf upside down on a smooth flat surface. Install hinges using 5/8 #8 screws. The longer part of the hinge goes on the drop leaf with the short part on the cart top. Fasten the drop leaf supports using 5/8 #8 screws. See illustration 14B. B. Make a large ( X ) mark over each of the 4 pilot holes in the bottom. Make marks about 1/2-1” long. These marks will help you align the cabinet with the pilot holes in the bottom of the Top. C.
STEP 15 A. Slide the Drawer into the front of the cart. B. Tap in the 5/8 wooden plugs into the holes on the legs. C. Install Small Middle and Center Shelves simply by sliding them in. D.
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TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS 1. The Bastion fastening system consists of a steel post (threaded on one end with a hole through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded open end & holes through the sides); and a Set Screw (Phillips slot on one end, pointed on the other) 2. To attach Posts: A) Dip threads of Post in vegetable oil.
