C R A F T S M E N, I N C. Assembly Instructions Model 1531 Promo Cuisine Cart V w/Backsplash/Knife Rack GENERAL: 1. You have purchased model 1531. Overall dimensions of an assembled unit is 23 1/8 x 16 x 37 2.
CABINET PARTS TOP TOP D3 Drawer Side Left (1) P/N: DS-1524/L TT P1 P2 D4 Drawer Side Right (1) P/N: DS-1524/R Table Top (1) P/N: TT-1531 D5 Back Panel (1) Side Panel (2) P/N: SP-1531/HL P/N: BP-1531 EDGE BANDING GOES OUT Drawer Bottom (1) P/N: DB-1531 DR DL MS BS S2 Side Splash (2) P/N: BS-6-1531 Left Door (1) P/N: DOR-22 1/4L-1531 Right Door (1) P/N: DOR-22 1/4R-1531 Middle Shelf (1) P/N: MS-1531 Bottom Shelf (1) TB P/N: BS-1531 Top Brace (1) D6 P/N: B-17 1/2-TF-1531 Drawer Dow
HARDWARE 1 3/4 Phillips Flat Head Machine Screw (8) Towel Bar Post (2) Cam Posts (2) (4 are brass for the knife rack) 1 1/4 Phillips Flat Head #8 Screw (27) Cam (2) 10-24 Hex Nut (8) 3/16 Flat Washer (6) 5/8 Wooden Disk (8) 1 1/4 Truss Head Machine Screw (2) 3/4 Truss Head Machine Screw (2) 5/8 Phillips Flat Head #8 Screw (3) 3/4 Long 3/16 DIA. Steel Pin (4) 1 Long 3/16 DIA. Steel Pin (8) Oil Rubbed Bronze Door Knob (2) Oil Rubbed Bronze Drawer Handle (1) 1 1/2 Long 3/16 DIA.
STEP 1 A. Tap/insert ONE 1 1/2 pin into each end of both doors. DONT OVERDRIVE PINS! pins should stick up about 1/2 when seated. B. Attach the doorspacer to the left door with 5/8 #8 screws. The spacer has a space at the top to allow magnet clearance and is almost flush with the bottom of the door. C. Attach the magnet plate (may be stuck to magnet!) with the small flat head screw to the top of the right door. Bumps toward wood. D. Attach door knobs with two 1 1/4 truss head machine screws.
STEP 3 A. Attach the drawer back to the drawer sides with four 1 1/4 #8 screws. Make sure parts are aligned as in illustration 3A. B. Insert drawer bottom into the slots in the drawer sides, best side to inside of drawer. Slide down until seated in the slot in the drawer back. See illustration 3B. C. Screw the cam posts into the two outside holes on the inside face of the drawer front until seated. Only 3/8 of this post goes into the wood, leaving the 4 guide rings/head exposed. See illustration 3C. D.
STEP 4 4 Used in this step Attach a table top stick to the top of each side panel using 1 1/4 #8screws. The countersunk holes (reamed out) in the stick are positioned as in illustration 4. Sticks should be flush with top of panel. 1 1/4 Phillips Flat Head #8 Screw (27) 1 1/4 #8 Screw TTS Holes for caster wheels P1 ILLUSTRATION 4 STEP 5 A. Lay back panel flat on a smooth surface with holes up. B. Attach side panels with 1 3/4 machine screws (bolts) and hex nuts.
STEP 7 A. Turn the side/back assembly ( from step 5 ) upside down ( invert ) on top of the inverted table top. B. Drop two 1 1/4 # 8 screws into the holes in each of the table top sticks. C. Using the ( X ) marks from step 6 as a guide, insert the tips of the screws into the pilot holes in the unit top and finger tighten. When all 4 screws are properly aligned, tighten down. D. Tap two 1 pins into each side panel. These pins will hold the bottom shelf.
STEP 9 A. Take the top front brace ( with magnet block ), insert the pins in the brace ends into the slots on the inside of the front legs and slide down until the brace rests on the bottom of the drawer front. The pin holes for the door pins will be up. B. Twist drawer dowel into the 1/2 dia. hole on the inside of the brace under the magnet block. C.
STEP 10 A. Install doors by inserting pins in the door tops into the holes in the long edge top front brace. B. Place one washer on each of the door pins in the door bottoms. C. Take the bottom front brace, align pins in door bottoms with holes along top long edge of brace ( are washers on pins ? ) and secure brace with 1 3/4 bolts/hex nuts as before.
STEP 12 A. Insert and tap caster sockets with hammer until the teeth grab the wood. DONT POUND SOCKET FLAT OR CASTER SHAFT WILL NOT ENTER. B. Insert casters and seat by pushing straight downward with heel or your hand, or tap into place with a hammer. Dont be afraid to give them a good downward whack on the solid metal part of the caster! C. Locking wheels usually go on back, but can go diagonally or on the front if cart is moved a lot. ILLUSTRATION 14 STEP 13 A. Upright Unit.
STEP 14 S2 A. Attach the Back Splash to the back edge of the Table Top with 1 1/4 #8 Screws in three places as shown. Next, start one 1 1/4 #8 Screw through each upper hole in Back Splash into pilot holes on short flat edge TB of the BS-6 Side Splashes.Then take the 1 1/4 Screws, come up through the bottom of the Table BS-6, and when all screws are aligned in their respective pilot holes, tighten down.
STEP 16 A. Assemble Knife Rack by inserting four brass colored 1 1/4 #8 Screws through the countersunk (reamed out) holes in the Knife Rack into the pilot holes in the long edges of the Knife Rack Sides. Tighten until Seated. Sides will be flush with the bottom of the face leaving a space at the top. KR1 KR2 4 Used in this step Use brass screws 1 1/4 Phillips Flat Head #8 Screw (27) B. Attach Knife Rack to the other Side Panel with 1 1/4 #8 screws from inside the Side Panel.
040108 For continued beauty and long life of your Catskill Craftsmen cart, we recommend Catskill Craftsmens Butcher Block Oil. If you would like to purchase Butcher Block Oil directly from Catskill Craftsmens factory, we offer a reduced price. For one eight ounce (8 fl. oz.) bottle, which is sufficient for two applications, simply send $5.95 along with the completed coupon to the address below. C R A F T S M E N, I N C.
