C R A F T S M E N, I N C. Assembly Instructions Model 1429 A. These units are Ready-To-Assemble. Catskill uses positive fastening methods such as wood screws and in some places hidden Bastion Fasteners. You will need some standard household tools: hammer and screwdriver. A power screwdriver is recommended. Where possible, we have packaged some of the screws in separate labeled packages. To keep hardware separate after packets are open, we suggest you place each type of screw into separate containers.
CABINET PARTS (1) Table Top - 40” x 24” x 2” PN: TT1429 (2) Drawer Bottom - 28-1/8” x 18-1/2” x 5.
(2) Front Left/Back Right 30” x 3-1/2” x 3-1/2” PN: FLBRleg1429 (1) Lower Drawer Front 29-13/16” x 13-3/8” x 3/4” PN: LDF1429 (1) Lower Drawer Back 29” x 8” x 3/4” PN: LDB1429 (1) Lower Right Drawer Side 18” x 8” x 3/4” PN: LRDS1429 (2) Front Right/Back Left 30” x 3-1/2” x 3-1/2” PN: FRBLleg1429 (1) Top Back Brace - 30” x 7-1/2” x 3/4” PN: TBbrace1429 (1) Lower Left Drawer Side 18” x 8” x 3/4” PN: LLDS1429 (2) Top Side Brace 15” x 6-1/2” x 3/4” PN: TSB1429 (4) Mid/Bot Side Brace 15” x 2-1/4” x 3/4” P
HARDWARE 3/4” Long 3/16” DIA. Steel Pin (38) PN: 3/4PIN1429 Bastion Post (28) PN: BPost1429 1” Long 3/16” DIA.
TIPS ON HOW THE BASTION FASTENING SYSTEM WORKS 1. The Bastion fastening system consists of a steel post (threaded on one end with a hole through the shaft on the other end); a Barrel Nut (cylindrical barrel-shaped with threaded open end & holes through the sides); and a Set Screw (Phillips slot on one end, pointed on the other) 2. To attach Posts: A) Dip threads of Post in vegetable oil.
STEP 1 Back Assembly 1 Front Right/Back left Leg, 1 Front Left/Back Right Leg, 1 Top Back Brace, 2 Mid/Bot Back Brace, 1 Back Panel Insert. 1. Tap 3/4” pins into the ends of all the braces. The pin goes into the smaller of the two holes. 2. Lay the legs on a flat smooth surface so that the holes are oriented as shown in illustration 1. Put bastion posts in the center hole third, fifth, and sixth holes from the tops of the legs. The holes in the bastion posts should be oriented as shown in Illustration 1.
STEP 2 Front Assembly 1 Front Right/Back left Leg, 1 Front Left/Back Right Leg, 2 Mid/Top Front Brace 1. Tap 3/4” pins into the ends of all the braces. The pin goes into the smaller of the two holes. 2. Lay the legs on a flat smooth surface so that the holes are oriented as shown in illustration 2. Put bastion posts in the first and fifth holes from the top of the legs. The holes in the bastion posts should be oriented as shown in Illustration 2. 3.
STEP 3 Main Assembly 1 Assembled Back, 1 Assembled Front, 2 Top Side Braces, 4 Mid/Bot Side Braces, 4 Drawer Glide Supports, 2 Side Panel Inserts 1. Lay Assembled Back Unit on its back and put bastion posts in the centered holes first, fourth, and fifth from the top of the legs as shown in illustration 3. 2. Pound 3/4” pins into the ends of all the braces and Drawer Glide Supports. 3. Attach the Top Side Braces and the Middle & Bottom Side Braces to the legs using barrel nuts and set screws.
STEP 4 Main Assembly Part 2 1 Assembled Back, 1 Assembled Front 1. With the back assembly from step 3 in the same position, fit the Assembled Front onto the braces, lining up all the pins and bastion posts with holes. 2. Secure the Assembled Front to the braces using barrel nuts and set screws. 3. Tap in the caster sockets with a hammer. Then fit in the casters. Tap them into place with a hammer if necessary. 4.
STEP 5 Drawer Assembly 1 Lower Drawer Front, 1 Upper Drawer Front, 1 Upper Left Drawer Side, 1 Upper Right Drawer Side, 1 Lower Left Drawer Side, 1 Lower Right Drawer Side, 1 Lower Drawer Back, 1 Upper Drawer Back, 2 Drawer Bottoms, 4 Handles, 8 Machine Screws 1. Attach Drawer Back to Drawer Sides using 1-1/4” Phillips Flat Head #8 screws. 2. Then insert Drawer Bottom into slots. 3. Put bastion posts into Drawer Front & secure to Drawer Sides using barrel nuts & set screws. 4.
STEP 6 Top Assembly 1 Table Top, 4 Cutting Board Slats, 4 Cutting Board Rails 1. Lay the Table Top upside-down on a smooth flat surface and attach the Cutting Board Rails & Slats as shown in illustration 8 using 1 3/4” #8 screws. 2. Attach the Cutting Board Stoppers to the center holes on the Table Top using 1 1/4” #8 screws. 3. Then attach the “L” brackets to the Top using 5/8” #6 screws. Attach “L” Brackets to the table top using the round hold, not the slots.
STEP 7 Finishing Touches 1 Main Assembly, 1 Assembled Upper Drawer, 1 Assembled Lower Drawer, 1 Assembled Top, 1 Middle Shelf 1. Now tap in 1” pins into the middle braces with a hammer and fit the middle shelf on the top of the pins. 2. Fit the Top into place then secure it to legs using 5/8” #6 screws through the “L” Brackets. (Note: top drawer must be removed to allow for attaching “L” brackets) 3. Attach the drawers to the cart by sliding them into the Glide Rails.
STEP 8 Finishing Touches Part 2 1 Main Assembly, 2 Cutting Boards 1.
082311 For continued beauty and long life of your Catskill Craftsmen cart, we recommend Catskill Craftsmen’s Butcher Block Oil. If you would like to purchase Butcher Block Oil directly from Catskill Craftsmen’s factory, we offer a reduced price. For one eight ounce (8 fl. oz.) bottle, which is sufficient for two applications, simply send $6.95 along with the completed coupon to the address below. Or visit us online at www.catskillcraftsmen.com to pay by credit card. C R A F T S M E N, I N C.
