Manual

Castle Inc TSM-21 Diagnostic Manual v2 Page 2 of 63
Table of Contents
1 .............................................................................................................................4 INTRODUCTION
1.1
........................................................................................................5 HOW TO USE THIS MANUAL
2 ...................................................................................................6 DRY CYCLE TESTING 21.95
2.1
..................................................................................................................................6 PURPOSE
2.2 ....................................................................................................................6 DRY TEST TSM-21
3
.................................................................................................................................8 DEFINITIONS
4
....................................................................................................10 DIAGNOSTIC DESCRIPTIONS
4.1
..................................................................................................................10 CLAMP OPERATION
4.2 ................................................................................................................12 ROUTER OPERATION
4.3 ....................................................................................................................13 DRILL OPERATION
4.4 .......................................................14 OVERALL MACHINE OPERATION AND POCKET ADJUSTMENT
5 .............................................................................................................................16 PROCEDURES
5.1
...........................................................16 CLAMP FOOT PAD OR CYLINDER REPLACEMENT 21.01
5.2
..........................................................................17 UNCLOGGING THE CLAMP SOLENOID 21.10
5.3
........................................................................................18 CLAMP SOLENOID CHECK 21.11
5.4
.........................................................................................19 CLAMP CYLINDER CHECK 21.12
5.5
.......................................................................21 PILOT VALVE, CLAMP EXHAUST CHECK 21.13
5.6
....................................................................22 PILOT VALVE CHECK AND REPLACEMENT 21.14
5.7
...................................................................................24 ROUTER MOTOR OPERATION 21.20
5.8
...............................................................26 ADJUSTING THE WEB, ROUTER STOP PLATE 21.21
5.9
....................................................................................27 ROUTER STOP SWITCH (NC) 21.22
5.10
........................................................................29 UNCLOGGING THE ROUTER SOLENOID 21.30
5.11
.......................................................................................30 ROUTER CHECK SOLENOID 21.31
5.12
.............................................................................31 ROUTER FEED RATE ADJUSTMENT 21.32
5.13
.......................................................................................33 DRILL MOTOR OPERATION 21.40
5.14
...............................................................................34 DRILL SETTINGS AND BIT DEPTH 21.41
5.15
...............................................................................36 DRILL SINGLE COIL BAR SPRING 21.42
5.16
.......................................................................................37 DRILL STOP SWITCH (NC) 21.43
5.17
...........................................................................38 UNCLOGGING THE DRILL SOLENOID 21.50
5.18
..........................................................................................40 DRILL SOLENOID CHECK 21.51
5.19
..........................................................................................41 DRIVE CYLINDER CHECK 21.60