M0194A EN rev1 K44 MC INSTALLATION, USE AND MAINTENANCE MANUAL FM EN
EN Translated from Italian DECLARATION OF CONFORMITY The undersigned: PIUSI S.p.A Via Pacinotti c.m. z.i.
Translated from Italian A A B C D INDEX GENERAL INFORMATION GENERAL WARNINGS SAFETY INSTRUCTION D1 FIRST AID RULES D2 GENERAL SAFETY RULES D3 TRANSPORT, HANDLING AND UNPACKING D4 DISPOSAL E USE AND AVAILABILITY OF MANUALS F IDENTIFICATION OF UNIT AND MANIFACTURER F1 MODELS F2 DATA PLATE G DESCRIPTION OF MAIN COMPONENTS G1 BODY G2 PUMPING UNIT G3 FUEL METER G3.
EN Translated from Italian B GENERAL INFORMATION SELFSERVICE distributors have been developed for private distribution of Diesel fuel. All models show common features, such as a solid metal structure and self-priming pumps, but they differ in fuel meter type (mechanical or electronic); besides, some models are equipped with Electronic Delivery Control System. Additional options (anti-water filter, integrated level indicator, printer/ticket distributor) make this model range even wider.
Translated from Italian D3 EN TRANSPORT, HANDLING AND UNPACKING SELF SERVICE is supplied in non-stackable cardboard packing. Store and handle the unit paying attention to the indications supplied graphically on the packing. In case of lifting make sure that capacity of lifting means and accessories (bands, for example) are suitable. Handling and lifting equipment shall be used by authorized and properly trained personnel only.
EN Translated from Italian D4 DISPOSAL The components must be given to companies that specialise in the disposal and recycling of industrial waste and, in particular: the DISPOSAL OF PACKAGING: the packaging consists of biodegradable cardboard which can be delivered to companies for normal recycling of cellulose. DISPOSAL OF METAL COMPONENTS The metal components, both painted and stainless steel, are usually recycled by companies that are specialised in the metal-scrapping industry.
Translated from Italian EN X X X X X X X X FM BOX X X X X X X X X X X X X X X X X X X X X X X X M0147 X OCIO X BY-PASS FILTER X PA80 X PA120 X MC BOX X X X X X X X M0073 X M0042 M0194 X M0087 X SELF SERVICE TANK 100 MC 230V/50Hz SELF SERVICE TANK 70 MC 230V/50Hz X X SELF SERVICE TANK 100 FM 230V/50Hz SELF SERVICE TANK 70 MC 230V/50Hz X X SELF SERVICE 100 MC 230V/50Hz SELF SERVICE TANK 70 FM 230V/50Hz K600/3 X WATER SEPARATOR FILTER SELF SERVICE 1
EN Translated from Italian G G1 DESCRIPTION OF MAIN COMPONENTS BODY The SELF SERVICE body - all versions - consists of a strong treated-steel shell, closed on top by a plastic cap and a sturdy base for attaching it to the ground. - The front panel is entirely hinged to provide easy access to the internal components of the station (pump, filter, meter) and closed by a lock .
Translated from Italian H H1 EN TECHNICAL FEATURES PROPER USE / FLUIDS PERMITTED Transfer of Diesel fuel, viscosity from 2 to 5,35 cSt at 37,8 °C, flash point PM ≥ 55 °C. H2 IMPROPER USE / FLUIDS NOT PERMITTED Transfer of fluids having features different from those indicated above.
EN Translated from Italian I3 FIXING The station should be attached to the ground with screw anchors suitable for M12 screws, to be placed as indicated in the following pictures. Before fixing the unit, make sure that the bearing area for station frame is flat and strong. To facilitate SUCTION line connection, SELF SERVICE units are equipped both with rear and bottom inlets. Above-ground tank Underground tank 35 200 I4 13 59.5 140 13 37 138 24 118 48 48 95 70.6 95.
Translated from Italian I5 EN ELECTRIC CONNECTIONS Electric connections shall be carried out by specialized personnel in a professional way. Full compliance with the regulations in force in the country where the unit is installed and with the wiring diagrams contained in this manual is required. ATTENTION: SELF SERVICE is not equipped with safety switches.
EN Translated from Italian For Self Service FM e MC : SELF SERVICE is provided with JUNCTION BOXES containing terminals for connection of: - electric supply line, - data line RS 485 for PC connection (optional), - level indicator contact (FM versions).
Translated from Italian EN VERSIONE MCFP: INPUT LEVEL ALARM VERSIONE FM: OUT PUT ALARM OCIO NR.2 JP1 Self Service FM NOTE: The customer will just carry out the connections indicated in the diagram: - Power supply (230V) - RS485 to PC - Connection to Ocio Alarm (optional on MC models) ATTENTION For SELF SERVICE units no additional electric connections are necessary. All electronic components enclosed in FM/MC BOX are pre-wired and factory-tested.
EN Translated from Italian RS485 DATA LINE POWER + GROUND FUSE MOTOR 8A FUSE 230 POWER 100 mA RIT POWER + GROUND FUSE POWER PRINTER CARD 100 mA RIT Electrónica Self Service MC con FM Box FUSE MOTOR 8A POWER + GROUND FUSE MOTOR 8A FUSE 230 POWER100 mA RIT I5.1 Electrónica Self Service MC con MC Box CONNECTION OF SINGLE-PHASE SELF SERVICE Connect the 230V-50/60Hz supply line to the box terminals JP1 in the junction boxes of FM and MCFP SELF SERVICE units.
Translated from Italian I6 EN PROBE OF LEVEL INDICATOR “OCIO” FM Self Service units are equipped with a special level indicator (OCIO) in their standard version; this accessory is available as an optional for MC units. Probe of level indicator “Ocio” can follow the same path to the tank as station suction pipe. If possible, introduce OCIO probe into a tank coupling different from the one used for the intake pipe.
EN Translated from Italian • Start the pump manually by moving the switch to ON (the switch can be operated only after extracting the nozzle). The pump starts immediately and keeps operating until the switch is moved to OFF (manually or by putting the nozzle back in its seat. ATTENTION: Should the pump not start, check that the switch on pump junction box is ON ON/OFF SWITCH SWITCH POSITION Operate the nozzle lever keeping the spout in a suitable container or in the suction container.
Translated from Italian EN By the side: the override system of the electronic management system in FM Box, triggered by operating the AUTO/MAN switch. Below: the override system of the electronic management system in MC Box, triggered by moving a small jumper. WITHOUT JUMPER L3.2.2 JUMPER IN AUTO POSITION INITIAL PRIMING To prime the pump act as follows: • Extract the nozzle from its seat. • The pump will start immediately and will continue operating until the nozzle is put back in its seat.
EN Translated from Italian ATTENTION: To carry out a correct accuracy test follow the below-listed instructions: • Use a graduated precision container with a minimum capacity of 20 liters. • Before starting the test, make sure that no air is left in the system: let fuel flow out until a full regular flow is obtained. • Dispense fuel uninterruptedly at max. flow rate. • Stop dispensing by closing the nozzle quickly. • Fill the container up to the graduated area.
Translated from Italian M2 EN SELF SERVICE FM e MC FM/MC management system ensures that access to all SELF SERVICE models is limited to enabled users exclusively. Enabled users can be identified by the management system in two ways: - by entering a 4-figure PIN CODE, or - by introducing an ELECTRONIC KEY. ATTENTION All USERS provided with a PIN CODE should be suitably trained and at least informed on the contents of this paragraph.
EN Translated from Italian N2 DELIVERY HOSE AND NOZZLE Keep delivery hose and nozzle clean. Make sure that: 1 Hose does not show any damage caused by vehicle transit. 2 Threaded connections are tightened and without any leakage. 3 Banjo unions (at station outlet and on nozzle) turn smoothly and show no leakage. 4 Hole of automatic stop sensor at nozzle hose end (spout) is clean.
Translated from Italian EN 1 Open SELF SERVICE front panel to reach FM BOX back and extract the movable protective shield as indicated by the arrow. 1 2 Unscrew the knobs and open the printer door. 3 Open the door. 2 3 4 Lift the paper dragger acting on the lever indicated by the arrow, until position “4a” is reached. 4 4/a 5 6 5 Using your left hand, seize the paper roll support pin and unscrew the knob to the right.
EN Translated from Italian 10. Close Self Service door. Check that the paper has come out correctly. ATTENTION Make sure that the paper does not roll up under the cutter door. 10 11. Lift the cutter door, exert a certain pressure and pull off the ticket. 11/a N4 OPERATIONS PRECEDING FILTER DISASSEMBLY To facilitate operations on filters (see below), SELF SERVICE stations are equipped with: • PAN to collect possibly spilled liquids, placed under the delivery cartridge filter.
Translated from Italian EN 3) Start the pump and deliver fuel into a container with suitable capacity. The nozzle will start supplying fuel, but thanks to the release valve the flow will decrease progressively and finally stop. 4) Put the nozzle back in its seat; the pump will stop. 5) Close the RELEASE VALVE carefully moving the pipe (connected to it) and move back to a higher position. 6) Move the general switch of the station to OFF to prevent accidental starting during maintenance of filters.
EN Translated from Italian N5.3 PULSER FILTER The pulser filter is an additional protection which prevents foreign bodies from entering the oval gear pulser. As it is installed after the suction filters, it does not require any regular checking and cleaning. However, should the filter be cleaned for any reasons and/or in case of special maintenance operations, remove the pulser (if necessary) and proceed as described in PULSER MANUAL. N5.
Translated from Italian N5.5 FITTING INSTRUCTIONS FOR EXTERNAL FILTER ( Tank versions only) Self Service Tank versions are fitted only with an external filter. A few operations are necessary for fitting: they are hereafter illustrated, both for the mechanical version (K44) and electronic versions (MC, FM). SELF SERVICE TANK K44 SELF SERVICE TANK MC - FM 1 1 2 2 3 3 4 4 5 5 Kit with screws, nuts, seal for filter fitting is supplied with each Self Service Station.
EN Translated from Italian N6 TROUBLESHOOTING PROBLEM MOTOR NOT TURNING MOTOR WIN’T START WITH NOZZLE CLOSED LOW OR NO FLOW METER NOT ACCURATE ENOUGH THE NOZZLE SHUT OFF TOO OFTEN POSSIBLE CAUSES POSSIBLE SOLUTIONS No electric power Turn the pump ON/OFF switch to the ON position. Recock the external residual current circuit breaker. Check the electrical connections. Fuses burned out Replace the fuses in the electric panel Nozzle Lever control micro switch brocken.
Translated from Italian P SELF SERVICE K44 - SELF SERVICE TANK K44 SELF SERVICE K44 EXPLODED VIEWS LR_A00035 SELF SERVICE TANK K44 PULSER 1 2 3 7 4 8 12 6 5 14 10 9 11 M0194 EN Self Service 70/100 MC-FM-K44 27
EN Translated from Italian SELF SERVICE MC-FM - SELF SERVICE TANK MC-FM SELF SERVICE MC - FM LR_A00036 13 1 2 14 3 4 6 7 5 8 15 12 9 10 11 28 Self Service 70/100 MC-FM-K44 M0194
Translated from Italian Q MANIFACTURER’S DATA - SERVICE MANUFACTURER: PIUSI S.p.A. DOCUMENT TYPE: General description and installation, starting, use and maintenance instructions ISSUE: Bulletin M0194A Rev. 1 PRODUCT: Fuel distributor with fuel meter, for private use MODEL: All models belonging to SELF SERVICE range, single or three phase, with different voltages/frequencies, fitted with mechanical/electronic fuel meter.
Bulletin M0194AEN REV1
