Specifications

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

PC 111 Catalog No. 535-00091 Printed in U.S.A. Form 50-9SI Pg 1 11-02 Replaces: New

Book 1 4

Ta b 5 a 5 a

Installation, Start-Up and

Configuration Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

PremierLink Controller Hardware. . . . . . . . . . . . . . . . . 1

Field-Supplied Hardware . . . . . . . . . . . . . . . . . . . . . . . . . 2

• SPACE TEMPERATURE (SPT) SENSOR

• INDOOR AIR QUALITY CO

SENSOR

PremierLink Controller Inputs and Outputs . . . . . . 3

Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Install Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

• SPACE TEMPERATURE (SPT) SENSOR

INSTALLATION

• INDOOR AIR QUALITY CO

SENSOR

INSTALLATION

Connect to CCN Communication Bus . . . . . . . . . . . . 8

• COMMUNICATIONS BUS WIRE

SPECIFICATIONS

START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8,9

Perform System Check-Out . . . . . . . . . . . . . . . . . . . . . . 8

Initial Operation and Test. . . . . . . . . . . . . . . . . . . . . . . . . 8

Install Navigator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Password Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Forcing Values and Configuring Items . . . . . . . . . . . 9

CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-24

Points Display Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Thermostat Control Input Screen. . . . . . . . . . . . . . . . 12

Alarm Service Configuration Screen . . . . . . . . . . . . 12

Controller Identification Screen . . . . . . . . . . . . . . . . . 13

Holiday Configuration Screen . . . . . . . . . . . . . . . . . . . 13

Occupancy Configuration Screen . . . . . . . . . . . . . . . 13

Set Point Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Service Configuration Selection Screen. . . . . . . . . 15

PremierLink Configuration Screen . . . . . . . . . . . . . . 18

Occupancy Maintenance Screen . . . . . . . . . . . . . . . . 20

Maintenance Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

SAFETY CONSIDERATIONS

GENERAL

The PremierLink Controller is a factory-installed control

compatible with the Carrier Comfort Network (CCN). This

control is designed to allow users the access and ability to

change factory-defined settings thus expanding the function of

the standard unit control board. The complete PremierLink

package consists of a factory-installed control circuit board

with the Complete C unit controls, leaving water temperature

sensor, and discharge air sensor.

Carrier’s diagnostic standard tier display tools such as

Navigator or Scrolling Marquee can be used with the Premier-

Link controller. Access is available via an RJ-11 connection or

a 3-wire connection to the communication bus. User interfaces

available for use with the CCN system are PCs equipped with

Carrier user interface software such as Service Tool, Comfort-

VIEW™, or ComfortWORKS®. When used as part of the

CCN, other devices such as the CCN data transfer, Linkage

Thermostat, or Comfort Controller can read data from or write

data to the PremierLink controller.

INSTALLATION

Inspection —

Inspect unit contents for visual defects that

may have occurred during shipping. If there is any damage,

contact your local representative before proceeding.

PremierLink Controller Hardware —

When a CCN

system is installed, a factory-mounted PremierLink controller

is provided with the water source heat pump (WSHP) units.

The package from the factory includes:

• PremierLink controller.

• Supply air temperature sensor.

• Leaving water temperature sensor.

PREMIERLINK CONTROLLER — PremierLink controllers

can be provided with any Aquazone™ water source heat pump

product by selecting this option in the model number nomen-

clature. The PremierLink controller is provided with, and in-

cludes all the features of, the Complete C unit controller. The

specific functionality of PremierLink is described in detail in

dedicated Carrier literature. Factory-supplied wiring (except

space temperature sensor [SPT]) is illustrated in Fig. 1.

SAFETY NOTE

Air-handling equipment will provide safe and reliable service

when operated within design specifications. The equipment

should be operated and serviced only by authorized person-

nel who have a thorough knowledge of system operation,

safety devices and emergency procedures.

Use good judgement when applying any manufacturer’s

instructions to avoid injury to personnel or damage to equip-

ment and property.

Disconnect all power to the unit before performing mainte-

nance or service. Unit may automatically start if power is

not disconnected. Electrical shock and personal injury

could result.

IMPORTANT: Verify that configurations for AC-HP and

Auxout are correct for proper equipment operation. See

page 18.

PremierLink™

Water Source Heat Pump

Controller

Summary of content (24 pages)

PAGE 1
PremierLink™ Water Source Heat Pump Controller Installation, Start-Up and Configuration Instructions CONTENTS Page SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PremierLink Controller Hardware. . . . . . . . . . . . . . . .
PAGE 2
SUPPLY AIR TEMPERATURE SENSOR — A factoryinstalled supply air temperature sensor is provided with PremierLink™ controller for the water source heat pump equipment. The sensor is a 10k ohm thermistor, which is installed in and protected by a stainless steel housing probe. Probe size is 1/4 in. diameter by 1.5 in. long. Wire size and type are 22 AWG (American Wire Gage), 7/30 copper wire, and PVC white, 2 conductors.
PAGE 3
PremierLink™ Controller Inputs and Outputs — NOTE: When connecting the communication bus cable, a color code system for the entire network is recommended to simplify installation and checkout. See Table 2 for the recommended color code. 3. Use 4-connector Molex with red, white and black wires to connect the communication wires. Verify the color codes in Table 2 to ensure the Red (+) wire connects to Terminal 1. Connect the White (ground) wire to Terminal 2. Connect the Black (–) wire to Terminal 3. 4.
PAGE 4
Install Sensors (See Fig. 2-6) — The PremierLink™ NOTE: See Table 3 for thermistor resistance vs temperature values. Wiring the Space Temperature Sensor — To wire the sensor, perform the following (see Fig. 2-4): 1. Identify which cable is for the sensor wiring. 2. Strip back the jacket from the cables for at least 3 inches. Strip 1/4-in. of insulation from each conductor. Cut the shield and drain wire from the sensor end of the cable. 3. Connect the sensor cable as follows: a.
PAGE 5
FIELD WIRING T58 SENSOR VAC J4-3 (24 VAC) 24 VAC COM 2 1 3 4 5 6 RED(+) WHT(GND) BLK(-) CCN COM SEN J6-6 SDT (COM) CCN- BLACK (-) GND WHITE (GND) CCN+ RED (+) CCN COM SW1 BRN (GND) BLU (SPT) SENSOR WIRING BLACK (-) WHITE (GND) J2 (COM) RED (+) Fig. 4 — T58 Communicating Sensor Typical Wiring (33ZCT58SPT) INDOOR AIR QUALITY CO2 SENSOR INSTALLATION (IAQ) — The indoor air quality sensor accessory monitors carbon dioxide (CO2) levels. This information is used to monitor IAQ levels.
PAGE 6
J6 6 7 RED RED BLK BLK RED RED RED BLK BLK BLK SENSOR 1 SENSOR 2 SENSOR 3 SENSOR 4 SPACE TEMPERATURE AVERAGING — 4 SENSOR APPLICATION J6 RED RED BLK BLK BLK LEGEND Factory Wiring BLK SENSOR 1 SENSOR 3 SENSOR 2 RED BLK 7 RED RED 6 RED RED BLK BLK SENSOR 4 SENSOR 6 SENSOR 5 Field Wiring RED RED BLK BLK SENSOR 8 SENSOR 7 SPACE TEMPERATURE AVERAGING — 9 SENSOR APPLICATION Fig.
PAGE 7
Fig.
PAGE 8
Connect to CCN Communication Bus — The PremierLink™ controller connects to the bus in a daisy chain arrangement. Negative pins on each component must be connected to respective negative pins (and likewise positive pins on each component must be connected to respective positive pins). The controller signal pins must be wired to the signal ground pins. Wiring connections for CCN must be made at the 3-pin plug. At any baud (9600, 19200, 38400), the number of controllers is limited to 239 devices maximum.
PAGE 9
used to select a menu item or to accept data entry. The ESCAPE key is used to exit to the next highest mode or to cancel data entry. The sub-mode and item displays will wrap around with the last and first items separated by a line of dashes on the display. The ‘>’ symbol is the pointer and is located at the left side of the display. Press the ESCAPE key to display “Select a menu item” on the screen. This is the top level and the arrow keys are used to move the red LED to the one of the 11 desired modes.
PAGE 10
CONFIGURATION CONTROL SET POINT — This point displays the current controlling set point when a heat or cool mode is active. If there is not an active heat or cool set point, the set point of the last mode is displayed. Upon reset or start-up, the proper cooling set point is displayed, depending on occupancy. In the thermostat mode, this point is not used for equipment control.
PAGE 11
REMOTE OCCUPIED MODE — This point displays the status of the remote time clock input. This input is only available when the controller is being used in sensor control mode. When the Remote Start point is on, and the zone controller is not controlled by a Linkage Thermostat, the controller will function in an occupied mode. When the Remote Start point is off, the controller will revert to its own occupancy schedule.
PAGE 12
COMPRESSOR SAFETY — When the controller is in sensor mode, this point can be used to monitor the status of the compressor trouble output supplied with some equipment. When the input is detected, the controller will energize all available stages to satisfy the demand and issue a compressor trouble alert on the communications network.
PAGE 13
SUPPLY AIR TEMPERATURE — HIGH LIMIT — The Supply Air Temperature High Limit alarm is used to monitor the value of the supply air temperature within a specified range. If the supply air temperature becomes too high, an alarm condition will exist. Supply Air Temperature High Limit: Display Units: Degrees F (Degrees C) Display Range: –40.0 to 245.0 Default Value: 150.
PAGE 14
Set Point Screen — The Set Point screen is used to con- OCCUPANCY SCHEDULE — For scheduling flexibility, the occupancy programming is broken into eight separate periods. For each period the schedule contains the following fields: Day of Week, Occupied From, and Occupied To. figure the occupied and unoccupied set points. See Table 11. OCCUPIED LOW — The Occupied Low set point describes the low temperature limit of the space during Occupied mode. Occupied Low: Units: Degrees F (Degrees C) Range: 40.0 to 90.
PAGE 15
LOW TEMPERATURE MINIMUM POSITION (NOT USED) — The Low Temperature Minimum Position describes the low temperature limit for Low Outdoor Air Temperature conditions. IAQ Pre-Occupancy Purge Algorithm will use this value whenever Outdoor Air Temperature is below Unoccupied OAT Lockout Temperature. Low Temperature Minimum Position: Units: Percent Range: 0 to 100 Default Value: 10.0 The Cooling PID includes the following set points: Proportional Gain, Integral Gain, Derivative Gain, and Starting Value.
PAGE 16
IAQ PID — The proportional gain affects the response of PID calculations for staged control. The gain is also used for two position control to establish the hysteresis between on and off. A larger gain speeds response time or reduces the hysteresis, while a smaller gain requires a larger error to generate the same response to changes in Indoor Air Quality. Enter the desired proportional gain for the Indoor Air Quality control algorithm.
PAGE 17
SUBMASTER GAIN LIMIT — The Submaster Gain Limit is used to define the submaster gain limit that is multiplied by the Submaster Error and added to the Submaster Center Value to produce the output value that will be sent to the device. The sign of the submaster gain limit determines the direction in which the output will be driven in response to a given error. The gain is expressed in percent change in output per degree of error. Submaster Gain Limit Reference: Range: –20.0 to 20.0 Default Value: –5.
PAGE 18
CONTINUOUS POWER EXHAUST (NOT USED) — The Continuous Power Exhaust function defines the operation of the Power Exhaust Fan. If disabled, the Power Exhaust Fan will operate during economizer purge cycles when the economizer damper position is above the configured minimum value. If enabled, the Power Exhaust Fan will follow the supply fan's operation.
PAGE 19
GLOBAL SCHEDULE BROADCAST — The Global Schedule Broadcast setting configures the controller to broadcast or receive a global schedule. If set to Yes, the controller will act as a global schedule master and its schedule will be broadcast to the CCN. If set to No, the controller will not broadcast a global schedule and it will receive the configured schedule number.
PAGE 20
High Reference specifies the High Point of the Indoor IAQ Sensor Range in ppm. High Reference: Units: PPM (parts per million) Range: 0 to 5000 Default Value: 2000 OUTDOOR AIR QUALITY SENSOR (NOT USED) — The Outdoor Air Quality sensor defines the value in parts per million (ppm) which correlates to the low and high voltage readings from the sensor. Low Reference specifies the Low Point of the Outdoor IAQ Sensor Range in ppm.
PAGE 21
NEXT OCCUPIED DAY — The Next Occupied Day point displays the day of the week when the next occupied period will begin. This point is used with the Next Occupied Time so the user will know when the next occupied period will occur. If the controller is following a global schedule this point will remain at default.
PAGE 22
Maintenance Screen — The Maintenance Screen is TEMP COMPENSATED START — Indicates that the controller has started the equipment prior to occupancy in order to be at the occupied set points at the start of occupancy. Temp Compensated Start: Display Range: No/Yes Default Value: No Network Access: Read Only used to service the PremierLink™ controller. See Table 15. THERMOSTAT CONTROL — Indicates the result of the configuration decision to control in the thermostat or sensor mode.
PAGE 23
The Supervisory Block displays the block or table number of the linkage table occurrence in the supervisory device. Some linkage supervisory devices may contain more than one linkage table for different air sources. Supervisory Block: Default Value: 0 Network Access: Read Only The Average Occupied Heat Set Point displays the Occupied Heat set point from the Linkage Thermostat. Average Occupied Heat Set Point: Display Units: Degrees F (Degrees C) Display Range: 0.0 to 99.9 Default Value: 0.
PAGE 24
Table 15 — Maintenance DESCRIPTION Thermostat Control Occupied Timed Override in Effect Start Bias Time Heat Cool IAQ Control Demand Limit Temp Compensated Start IAQ Pre-Occupancy Purge Unoccupied Free Cool Fire Shutdown Linkage Control Field/Startup Test Heat Submaster Ref Cool Submaster Ref Economizer Submaster Ref Economizer Submastr Gain Compressor Starts Compressor 1 Runtime Compressor 2 Runtime Supply Fan Runtime Linkage Thermostat Linkage Status Supervisory Element Supervisory Bus Supervisory Block A