Specifications
Table 18 — Reading and Changing
Chilled Fluid Set Point
KEYPAD ENTRY DISPLAY RESPONSE COMMENTS
COOLING Change set point from
default to 48 F.
Cool Set point 1
44.0 F default
Cool Set point 1
48.0 F
Set point change
complete
SERVICE FUNCTION — This function allows the techni-
cian to view and input configuration data. Factory configu-
ration data, field configuration data, and service configura-
tion data may be viewed or entered through the keypad and
display module. See Table 19 for a complete listing of con-
figurable items. Whenever a processor module is replaced in
the field, the complete list of configuration codes should be
checked for correct settings. The current software version
can be displayed. See Table 20.
Scroll down in this function to display configuration in-
formation including number of compressors, tonnage, and
compressor must-trip amps.
Password Protection of HSIO Configurable Service Points
— To modify configurations and values and to use the manual
control subfunction, the password must be entered before the
first change can be made. The default password is set to
. See Table 21 for an example of how to
enter the password to change the Lead/Lag configuration.
Options Configuration Tables 1 and 2 — These subfunc-
tions can be accessed by pressing or and scroll-
ing down to display the configuration options. See Table 19
for a complete list of these options.
Temperature Reset, Demand Limit and Head Pressure PID
Configurations — Press and scroll down to view the
configuration information. See Table 19 for a complete list.
Factory Configuration Codes — Pressing allows
entry into the factory and service configuration codes
subfunction. Under this subfunction, there are 5 configura-
tion codes that are downloaded at the factory. Each code is
made up of 8 digits. If the processor module is replaced in
the field, these 5 configuration codes should be checked us-
ing the keypad and HSIO display module. See Table 22 for
a description of the factory configuration codes (codes 1 through
3) and service configuration codes (codes 4 and 5).
The factory and service configuration codes are found by
pressing . These are preset from the factory. They can
be verified by following the description in Table 22. These
codes MUST be checked and corrected in the field if the
PSIO-1 module is replaced.
NOTE: The LOCAL/OFF/REMOTE switch must be in the
OFF position to change configuration codes.
A label is applied to a control box panel with a list of
factory and service codes for particular units. Table 23 shows
how to configure a new PSIO-1 module for use in a 30HXC-
106---501CA water cooled chiller.
Transducer Calibration — Press and scroll down to
view the transducer calibration information. See Table 19
for a complete list, and the Pressure Transducers section on
page 59 for a description of this subfunction.
Manual Control Mode — This control allows the user to
have full control over the compressors, loaders, and the mini-
mum load valve (if installed) of the machine. Normal safe-
ties such as high pressure, oil level and pressure, and CPM
related alarms are NOT bypassed in this control mode. The
capacity control function and overrides ARE bypassed when
using the manual control mode. To enter this mode, switch
the LOR switch to OFF. Press at the HSIO. The dis-
play will read Manual Control Enable - Disable. Press
and switch the LOR switch to Local. The display will change
to Manual Control Enable - Enable. The Disable and Enable
will appear on the second line of the display. See Table 19
for a complete list of this function.
Scroll down and press to start the desired com-
pressor. The control will start the compressor if the pre-lube
cycle is passed, just as in normal operation. Press to
add loaders as desired and press to turn off loaders
and compressors. The Minimum Load Valve can be ener-
gized using the same procedure.
Dual Chiller Configuration — Press to enter the Dual
Chiller control configuration. This method of control is for
a stand-alone Master/Slave combination of chillers and will
NOT work with the Flotronic™ System Manager (FSM).
The Minus One Pass Cooler option is required for this
configuration.
The chillers should be piped for series flow through the
coolers. The Master chiller must be downstream from the
Slave chiller leaving water. Both the Master and Slave chiller
must be connected to the same CCN Level II communica-
tions bus with different addresses. To enable the dual chiller
configuration the CCN Enable function must be set
to Enable for each chiller, otherwise each chiller will oper-
ate independently. This value can be activated through the
HSIO or through a CCN device. Both chillers should be con-
figured for Close Control and require flow switches
to be installed. For cooler pump control, wire both Master
and Slave chiller outputs to the cooler pump starter. All sys-
tem inputs (temperature reset, demand limit, dual set point,
etc.) should be connected to the Master chiller. If Lead/Lag
Balance is disabled, the Master chiller will always be the
lead chiller. If Lead/Lag Balance is enabled, the control will
alternate between the Master and Slave chillers to keep their
respective run hours balanced within the value configured
for Lead/Lag Balance Delta. The desired leaving fluid set
point for the Duplex chiller must be configured in
the Master chiller. CCN Control of the chillers can be dis-
abled locally through the HSIO by entering and en-
abling the Disable CCN Control value. This value must be
disabled before the chiller will return to Duplex control.
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