System information

SAFETY
Read these instructions carefully before operating the system.
Safety alerts labeled DANGER, WARNING and CAUTION alert you to special
instructions or precautions concerning procedures that would be hazardous
if performed incorrectly or carelessly.
The safety alerts alone cannot eliminate all hazards. Strict compliance with these
special instructions and common sense are major accident prevention measures.
DANGER
Immediate hazards that will result
in severe injury or death.
WARNING
Hazards or unsafe practices that
could result in severe personal
injury or death.
NOTICE
Information that is important to
proper installation or maintenance,
but is not hazard related.
CAUTION
Hazards or unsafe practices that
could result in minor injury or
product or property damage.
A.
Safety Considerations
WARNING
HOT EXHAUST (PIPE AND GAS). During filter regeneration the
exhaust gas coming out of the tailpipe can exceed 700°F (370°C) and should
not be directed onto materials that can melt or burn. The tailpipe, where it
exits the DPF, can reach 1100°F (600°C) and should not be near wiring,
brake lines or other sensitive items.
WARNING
AC HIGH VOLTAGE. The DPF uses 120VAC from the APU's onboard
generator. This voltage is a shock hazard and wiring should be performed
only by trained personnel.
WARNING
HOT DPF. Just as with a standard muffler, the DPF enclosure can reach
400°F (200°C) during filter regeneration and can cause burns if touched.
NOTICE
DISCONNECT APU FROM BATTERY TO WORK ON IT.
The APU is equipped with a multi-function control panel that can start the APU
automatically. Also, the installation of the DPF requires making electrical
connections to the battery wiring in the APU enclosure – a misplaced wrench
can become welded and cause batteries to explode. To prevent both hazards,
disconnect the APU negative and positive battery cable terminals from the truck
batteries before installing the DPF or working on the APU. As there are often
several connections to the batteries, ensure that there is no battery power at
the APU by checking the voltage at the main starter or alternator terminals.
1
CLEARSKY COMFORTPRO DPF ( PG1050 & PG1060) OPERATION & USERS MANUAL
INSTALLATION
To maintain warranty coverage and comply with CARB regulations the DPF
system should be installed by trained personnel. The installation instructions
are in a separate manual that is available, by request, from the dealer where
the DPF system was purchased.
B.