Owner's Manual
Table Of Contents
- OWNER’S MANUAL
- NOTE: Read the entire instruction manual before starting the installation.
- IMPORTANT FACTS (DO’S AND DON’TS)
- FURNACE COMPONENTS
- TABLE OF CONTENTS
- SAFETY CONSIDERATIONS
- BEFORE STARTING YOUR FURNACE
- 1. All flue gas carrying areas external to the furnace (i.e. chimney, vent connector) are clear and free of obstructions.
- 2. The vent connector is in place, slopes upward and is physically sound without holes or excessive corrosion.
- 3. The return-air duct connection(s) is physically sound, is sealed to the furnace casing, and terminates outside the space containing the furnace.
- 4. The physical support of the furnace is sound without sagging cracks, gaps, etc. around the base.
- 5. There are no obvious signs of deterioration of the furnace.
- STARTING YOUR FURNACE
- STEPS FOR STARTING YOUR FURNACE
- 1. Set your room thermostat to the lowest temperature setting (see Fig. 4).
- Fig. 4 – Lowest Temperature Setting
- Fig. 5 – Close Valve
- Fig. 6 – Turn Off Electrical Supply
- Fig. 7 – Remove Furnace Door
- Fig. 8 – Control Switch to OFF
- Fig. 9 – Control Switch to ON
- Fig. 10 – Furnace Door Replaced
- Fig. 11 – Turn On Electrical Supply
- Fig. 12 – Open Valve
- 11. Set the room thermostat to a temperature slightly above the room temperature. This will automatically signal the furnace to start. The inducer motor will start and the hot surface igniter will energize. When hot, the igniter will have an orange glow
- 12. After about 17 seconds, the gas valve permits gas to flow to the main burners where it is ignited. Hot flames begin to warm the furnace’s heat exchanger. After a time delay of approximately 25-45 seconds the furnace blower is switched on.
- 13. Set your thermostat to the temperature that satisfies your comfort requirements.
- SHUTTING DOWN YOUR FURNACE
- 1. Set your room thermostat to the lowest temperature setting (see Fig. 4).
- 2. Close the external manual gas valve (see Fig. 5).
- 3. Turn off electrical supply to the furnace (see Fig. 6).
- 4. Remove outer furnace door (see Fig. 7).
- 5. Turn the switch on the gas control to the OFF position (see Fig. 8).
- 6. Replace the outer furnace door (see Fig. 10).
- 7. If the furnace is being shut down because of a malfunction, call your dealer as soon as possible.
- PERFORMING ROUTINE MAINTENANCE
- FILTERING OUT TROUBLE
- 1. Turn off the electrical supply to the furnace (see Fig. 13).
- Fig. 13 – Turn Off Electrical Supply
- Fig. 14 – Removing Side Filter Cabinet Door
- Fig. 15 – Removing Bottom Filter Cabinet Door
- Fig. 16 – Slide Side Filter Out of Furnace
- Fig. 17 – Slide Bottom Filter Out of Furnace
- 6. Inspect the filter. If torn, replace it.
- a. Factory specified disposable media filter — Do not clean. If dirty, replace only with media filter having the same part number and size. Install with airflow direction arrow pointing towards blower (some models may vary).
- b. Electronic Air Cleaner (EAC) — Refer to EAC Owner’s Manual for maintenance information (some models may vary).
- c. Factory specified disposable filter, do not clean. Replace it with a new filter of same size.
- d. Wash filter (if dirty) in sink, bathtub, or outside with a garden hose. Always use cold tap water. A mild liquid detergent may be used if necessary. Spray water through filter in the opposite direction of airflow. Allow filter to dry.
- 7. Reinstall clean air filter.
- 8. Replace filter cabinet door (see Fig. 18 and Fig. 19).
- 9. Turn on electrical supply to furnace (see Fig. 11).
- 6. Inspect the filter. If torn, replace it.
- Fig. 18 – Replace Side Filter Cabinet Door
- Fig. 19 – Replace Bottom Filter Cabinet Door
- COMBUSTION AREA AND VENT SYSTEM
- 1. Turn off electrical supply to the furnace and remove the access door (see Fig. 6 and Fig. 7).
- 2. Carefully inspect the gas burner for dirt, rust, or scale. Inspect the elbow, flue connection area, and the vent pipe for rust.
- Fig. 20 – Burner Flame
- 3. Inspect the vent pipe for a sag, holes, or a disconnection. A horizontal vent pipe must slope upward away from furnace. If rusty joints or seams, or signs of water leakages are found, call your dealer for service.
- 4. Restore electrical power to the furnace (see Fig. 11).
- 5. Start the furnace and observe its operation. If possible, watch the burner flames. Are they burning bright blue? If not or if you suspect some other malfunction, call your servicing dealer.
- 6. Replace the access door (see Fig. 10).
- BEFORE YOU REQUEST A “SERVICE CALL”
- A200102
- NOTE: Read the entire instruction manual before starting the installation.
NON-CONDENSING, 80% AFUE GAS FURNACE: OWNER’S MANUAL
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
6
Representative drawing only, some model may vary.
A06190
Fig. 14 – Removing Side Filter Cabinet Door
Representative drawing only, some model may vary.
A06191
Fig. 15 – Removing Bottom Filter Cabinet Door
5. Slide air filter out of filter cabinet. Keep dirty side up (if dirty) to
avoid spilling dirt (see
Fig. 16 and Fig. 17).
Representative drawing only, some model may vary.
A00227
Fig. 16 – Slide Side Filter Out of Furnace
Representative drawing only, some model may vary.
A00228
Fig. 17 – Slide Bottom Filter Out of Furnace
6. Inspect the filter. If torn, replace it.
NOTE: If a washable filter has been replaced with:
a. Factory specified disposable media filter — Do not clean. If
dirty, replace only with media filter having the same part number
and size. Install with airflow direction arrow pointing towards
blower (some models may vary).
b. Electronic Air Cleaner (EAC) — Refer to EAC Owner’s Manual
for maintenance information (some models may vary).
c. Factory specified disposable filter, do not clean. Replace it with a
new filter of same size.
d. Wash filter (if dirty) in sink, bathtub, or outside with a garden
hose. Always use cold tap water. A mild liquid detergent may be
used if necessary. Spray water through filter in the opposite
direction of airflow. Allow filter to dry.
7. Reinstall clean air filter.
8. Replace filter cabinet door (see
Fig. 18 and Fig. 19).
9. Turn on electrical supply to furnace (see
Fig. 11).
Representative drawing only, some model may vary.
A06192
Fig. 18 – Replace Side Filter Cabinet Door
Representative drawing only, some model may vary.
A06193
Fig. 19 – Replace Bottom Filter Cabinet Door
NOTE: If side return ducts are used, two filters may be required in some
models. The procedure listed above may be used to remove side filters.
Filters may be field modified by cutting filter material and support rods
(3) in filters. Alternate sizes and additional filters may be ordered from
your dealer.
CAUTION
!
PERSONAL INJURY HAZARD
Failure to follow this caution may result in personal injury.
Use care when cutting support rods in filters to protect against flying
pieces and sharp rod ends. Wear safety glasses, gloves, and appropriate
protective clothing.
FURNACE
FILTER QUANITITY AND
SIZE
*
*. Some furnaces may have 2 filters
FILTER TYPE
†
†. Recommended
SIDE
RETURN
IN(MM)
BOTTOM
RETURN
IN(MM)
14-1/2 (368)
(1) 16 x 25
(406 x 635)
(1) 14 x 25
(356 x 635)
Washable
17-1/2 (445)
(1) 16 x 25
(406 x 635)
(1) 16 x 25
(406 x 635)
Washable
21 (533 )
(1) 16 x 25
(406 x 635)
(1) 20 x 25
(508 x 635)
Washable
24 (610)
(1) 16 x 25
(406 x 635)
(1) 24 x 25
(610 x 635)
Washable