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Table Of Contents
- Installation Instructions
- Safety Considerations
- Introduction
- Heater Packages
- Installation
- Check Equipment
- Mount Unit
- Nuisance sweating may occur if the unit is installed in a high humidity environment with low airflow.
- Downflow Installation
- Horizontal Installation
- A07565
- Fig. 2 – Slope Coil Unit in Upflow Application
- Horizontal Right Conversion of Units with Slope Coils
- 1. Remove blower and coil access panels and fitting panel (Fig. 6).
- 2. Remove coil mounting screw securing coil assembly to right side casing flange.
- 3. Remove coil assembly.
- 4. Lay fan coil on its right side and reinstall coil assembly with condensate pan down (Fig. 5).
- 5. Attach coil to casing flange using previously removed coil mounting screw.
- 6. Make sure pan cap in fitting door is properly seated on fitting door to retain low air leak rating of the unit.
- 7. Add gaskets from kit.
- 8. Align holes with tubing connections and condensate pan connections. Reinstall access panels and fitting panel.
- 9. Make sure liquid and suction tube grommets are in place to prevent air leaks and cabinet sweating. Install grommets after brazing.
- Horizontal Right Conversion of Units with A-Coils
- 1. Remove blower and coil access panels (Fig. 6).
- 2. Remove metal clip securing fitting panel to condensate pan. Remove fitting panel.
- 3. Remove 2 snap-in clips securing A-coil in unit.
- 4. Slide coil and pan assembly out of unit.
- 5. Remove horizontal drain pan support bracket from coil support rail on left side of unit and reinstall on coil support rail on right side of unit (Fig. 8).
- 6. Convert air seal assembly for horizontal right.
- a. Remove air seal assembly from coil by removing 4 screws (Fig. 6).
- b. Remove air splitter (B) from coil seal assembly by removing 3 screws (Fig. 7 inset).
- c. Remove filler plate (A) and install air splitter (B) in place of filler plate.
- d. Install filler plate (A) as shown in horizontal right application.
- e. Remove condensate troughs (C) and install on opposite tube sheets.
- f. Install hose onto plastic spout.
- 7. Install horizontal pan on right side of coil assembly.
- 8. Slide coil assembly into casing. Be sure coil bracket on each corner of vertical pan engages coil support rails.
- 9. Reinstall 2 snap-in clips to correctly position and secure coil assembly in unit. Be sure clip with large offsets is used on right side of unit to secure horizontal pan.
- 10. Remove two oval fitting caps from left side of the coil, access panel, and fitting panel.
- 11. Remove insulation knockouts on right side of coil access panel.
- 12. Remove 2 oval coil access panel plugs and reinstall into holes on left side of coil access panel and fitting panel.
- 13. Install condensate pan fitting caps (from Step 10) in right side of coil door making sure that cap snaps and seats cleanly on back side of the coil door. Make sure no insulation interferes with seating of cap.
- 14. Reinstall access and fitting panels, aligning holes with tubing connections and condensate pan connections. Be sure to reinstall metal clip between fitting panel and vertical condensate pan.
- 15. Make sure liquid and suction tube grommets are in place to prevent air leaks and cabinet sweating.
- A07566
- Fig. 3 – Slope Coil in Horizontal Left Application (Factory Configuration)
- Fig. 4 – A-Coil in Horizontal Left Application (Factory Configuration)
- Fig. 5 – Conversion for Horizontal Right Applications - Slope Coil
- Fig. 6 – Conversion for Horizontal Right Applications - A-Coil
- Manufactured and Mobile Home Housing Applications
- 1. Secure the fan coil to the structure using field-supplied hardware.
- 2. Allow a minimum of 24" (610 mm) clearance from access panels.
- 3. Recommended method of securing for typical applications:
- a. If fan coil is away from wall, attach pipe strap to top of fan coil using no. 10 self-tapping screws. Angle strap down and away from back of fan coil, remove all slack, and fasten to wall stud of structure using 5/16" lag screws. Typical both side...
- b. If fan coil is against wall, secure fan coil to wall stud using 1/8" (3 mm) thick right-angle brackets. Attach brackets to fan coil using no. 10 self-tapping screws and to wall stud using 5/16" lag screws (Fig. 9).
- Fig. 7 – Removal of Brackets on Modular Unit
- Fig. 8 – Drain Pan Support Bracket
- Fig. 9 – Mobile Home or Manufactured Housing Applications
- Air Ducts
- Electrical Connections
- Line Voltage Connections
- 24V Control System
- Connection To Unit
- Fig. 10 – Wiring Layout Air Conditioning Unit (Cooling Only)
- Fig. 11 – Wiring Layout Air Conditioning Unit (Cooling and 1-Stage Heat)
- Fig. 12 – Wiring Layout Heat Pump Unit (Cooling and 2-Stage Heat with No Outdoor Thermostat)
- Fig. 13 – Wiring Layout Heat Pump Unit (Cooling and 2-Stage Heat for Manufactured Housing)
- Transformer Information
- Heater Staging
- Refrigerant Tubing Connection and Evacuation
- 1. Cut tubing to correct length.
- 2. Insert tube into sweat connection on unit until it bottoms.
- 3. Braze connection using silver bearing or non-silver bearing brazing materials. Do not use solder (materials which melt below 800° F / 427° C). Consult local code requirements.
- 4. Evacuate coil and tubing system to 500 microns using a deep vacuum method.
- Refrigerant Flow-Control Device
- Disassembly
- 1. Use an adjustable wrench with a backup adjustable wrench to loosen Item # 3 (TXV equalizer line).
- 2. For Item #4 - Cut the wire tie and remove the black insulation. Remove the band from around the TXV bulb.
- 3. Cut the wire tie that holds the TXV equalizer line and bulb from the aluminum vapor header tube.
- 4. Remove 2 screws from the TXV bracket. Remove the TXV from the coil unit.
- Assembly
- 1. Mount the TXV bracket and TXV with the 2 screws removed during disassembly.
- 2. Connect Items #1 and #2 (TXV outlet and inlet respectively) and use an adjustable wrench with a backup wrench to tighten each nut. Tighten to between 10 and 20 ft-lbs.
- 3. Connect Item #3 and use an adjustable wrench with a backup adjustable wrench to tighten the flare nut. Tighten to approximately 12 ft-lbs.
- 4. Item # 4 - Reconnect the TXV bulb with a clamp and reinstall insulation around the TXV bulb and vapor tube.
- Fig. 16 – Mechanical TXV Removal
- 5. Use a wire tie to mount the 1/8" TXV equalizer and bulb tubes to the vapor header tube. Make sure that there is insulation between the aluminum vapor tube and copper tube.
- 6. Leak test the TXV fittings, then evacuate and charge the system to the required subcooling per the outdoor unit rating plate.
- Disassembly
- Condensate Drains
- Accessories
- Sequence of Operation
- Start-up Procedures
- Care and Maintenance
- Fig. 22 – Shipping Screws
- Table 2 – Electric Heater Static Pressure Drop (in. wc)
- Table 3 – Airflow Performance (CFM) Wet
- 1. Airflow based upon dry coil at 230V with factory-approved filter and electric heater (2 element heater sizes 018 through 036, 3 element heater sizes 042 through 060).
- 2. To avoid potential for condensate blowing out of drain pan prior to making drain trap: Return static pressure must be less than 0.40 in. wc. Horizontal applications of 042 - 060 sizes must have supply static greater than 0.20 in. wc.
- 1. Airflow based upon dry coil at 230V with factory-approved filter and electric heater (2 element heater sizes 018 through 036, 3 element heater sizes 042 through 060).
- 2. To avoid potential for condensate blowing out of drain pan prior to making drain trap: Return static pressure must be less than 0.40 in. wc. Horizontal applications of 042 - 060 sizes must have supply static greater than 0.20 in. wc.
FJ4: Installation Instructions
Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.
6
Air Ducts
Connect supply-air duct over the outside of ¾" (19 mm) flanges
provided on supply-air opening. Secure duct to flange, using proper
fasteners for type of duct used, and seal duct-to-unit joint. If return-air
flanges are required, install factory-authorized accessory kit.
Use flexible connectors between ductwork and unit to prevent
transmission of vibration. When electric heater is installed, use
heat-resistant material for flexible connector between ductwork and unit
at discharge connection. Ductwork passing through unconditioned space
must be insulated and covered with vapor barrier.
Units equipped with 20-30kW electric heaters require a 1" (25 mm)
clearance to combustible materials for the first 36" (914 mm) of supply
duct. All 18,000 BTU units equipped with 8 or 10 kW electric heaters
require a 1" (25.4 mm) clearance to combustible materials for the first
12" of supply duct.
Ductwork Acoustical Treatment
Metal duct systems that do not have a 90 degree elbow and 10 feet of
main duct before first branch takeoff may require internal acoustical
insulation lining. As an alternative, fibrous ductwork may be used if
constructed and installed in accordance with the latest edition of
SMACNA construction standard on fibrous glass ducts. Both acoustical
lining and fibrous ductwork shall comply with National Fire Protection
Association as tested by UL Standard 181 for Class 1 air ducts.
Electrical Connections
Units from the factory protect the low voltage circuit with a 3A
automotive type fuse in-line on the wire harness and Does Not contain a
circuit board. Motor speeds and time delay function are built into the
motor. See
(Minimum CFM and Motor Speed Selection on p7) for
clarification.
When a factory-approved accessory control package has been installed,
check all factory wiring per unit wiring diagram and inspect factory
wiring connections to be sure none were loosened during transit or
installation. If a different control package is required, see unit rating
plate.
Before proceeding with electrical connections, make certain that supply
voltage, frequency, phase, and ampacity are as specified on the unit
rating plate. See unit wiring label for proper field high- and low-voltage
wiring. Make all electrical connections in accordance with the NEC and
any local codes or ordinances that may apply. Use copper wire only.
The unit must have a separate branch electric circuit with a
field-supplied disconnect switch located within sight from, and readily
accessible from, the unit.
On units with a factory-installed disconnect with pull-out removed,
service and maintenance can be safely performed on only the load side
of the control package.
Line Voltage Connections
If unit contains an accessory electric heater, remove and discard power
plug from fan coil and connect male plug from heater to female plug
from unit wiring harness. (See Electric Heater Installation Instructions.)
For units without electric heat:
1. Connect 208/230V power leads from field disconnect to yellow and
black stripped leads.
2. Connect ground wire to unit ground lug.
NOTE: Units installed without electric heat should have a field-supplied
sheet metal block-off plate covering the heater opening. This will reduce
air leakage and formation of exterior condensation.
24V Control System
Connection To Unit
Wire low voltage in accordance with wiring label on the blower (Fig. 10
thru Fig. 13). Use #18 AWG color-coded, insulated (35° C minimum)
wire to make the low-voltage connections between the thermostat, the
unit, and the outdoor equipment. If the thermostat is located more than
100' (30 m) from the unit (as measured along the low-voltage wire), use
#16 AWG color-coded, insulated (35° C minimum) wire. All wiring
must be NEC Class 1 and must be separated from incoming power leads.
Refer to outdoor unit wiring instructions for any additional wiring
procedure recommendations.
A94058
Fig. 10 – Wiring Layout Air Conditioning Unit
(Cooling Only)
WARNING
!
PERSONAL OR EQUIPMENT DAMAGE HAZARD.
Failure to follow this warning could result in personal injury, death,
and/or unit damage.
Provide training to installation personnel to follow national and local
electrical codes.
WARNING
!
ELECTRICAL SHOCK OR UNIT DAMAGE HAZARD
Failure to follow this warning could result in personal injury, death,
and/or unit damage.
If a disconnect switch is to be mounted on unit, select a location where
drill and fasteners will not contact electrical or refrigeration
components.
WARNING
!
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Field wires on the line side of the disconnect found in the fan coil unit
remain live, even when the pull-out is removed. Service and
maintenance to incoming wiring cannot be performed until the main
disconnect switch (remote to the unit) is turned off.
R
G
W
Y
THERMOSTAT
RED
GRY
WHT
BLU
VIO
BRN
WHT
R
G
W
2
W
3
E
C
FAN COIL
(CONTROL)
C
Y
AIR COND.