Service manual

6-- 26T--318
Figure 6-32 Door Hinge Repair
c. Mix the two component epoxy and fill the hole halfway
to the top with epoxy.
d. Press the insert in until it is flush with the surface.
e. Wipe away any excess epoxy. The part is ready for
service after the bond material has hardened and is
tack free (approximately 20 minutes).
6.26.5 Door Hinge Inserts
If the door hinges have been pulled from the control box,
drill and reinstall the hinge as shown in Figure 6-32 and
described in the following steps:
Materials needed:
1. Cut two square pieces of 3 mm thick (1/8 inch) alumi-
num or stainless steel approximately 40 mm (1 5/8”)
square. These squares will serve as backing plates.
2. Two nuts, bolts (10-24 x 1”) and washers for each in-
sert that needs repair.
a. Drill a 1/4” hole in the center of each square backing
plate.
b. Pass the bolts through the bolts holes in the door
hinge, then through the control box at the location
where the hinge insert pulled out.
c. From inside the control box, slide the backing plates
over the bolts and secure in place with the washers
and nuts.
Table 6-2 Crack, Chip & Hole Repair Kit
ITEM DESCRIPTION PART NUMBER Qty
1 Crack Repair Kit -- Includes 76-00724-00SV 1
2 Fiberglass Patch Kit (Loctite FK-98 or 80265)... 76-00724-00Z 10
3 Sikaflex 221 Adhesive Sealant (Sikaflex 232-361)... 02-00067-02Z 10
4 Instruction Sheet... 98-02339-00 10
Table 6-3 Insert Repair Kit
ITEM DESCRIPTION PART NUMBER Qty
1 Insert Repair Kit -- Includes 76-50084-00 1
2 Insert - 17.53 x 9.91 mm (..690 x .390 in) 1/4-20 Threads... 34-06231-01 10
3 Insert - 15.88 x 6.35 mm (.625 x .250 in) 10-24 Threads... 34-06231-03 10
4 Insert - 25.15 x 7.54 mm (.990 x .297 in) 10-24 Threads... 34-06231-04 10
5 Insert - 10.16 x 9.53 mm (.400 x .375 in) 10-24 Threads... 34-06231-05 10
6 Insert - 12.7 x 9.91 mm (.5 x .390 in) 1/4-20 Threads... 34-06231-06 10
7 Insert - 9.53 x 6.76 mm (.375 x .266 in) 10-24 Threads... 34-06231-07 10
8 Durabond Epoxy E20-HP (Loctite 29314)... 02-0082-00 1
9 Static Mixing T ube (Loctite 983440)... 07-00390-00 1
10 Instruction Sheet... 98-02338-00 1
Note: Insert repair procedures require use of an Application Gun, Carrier part number 07-00391-00 (Loctite 983435).
Table 6-4 Drill Information
Item
Insert part number Drill size and depth
1 34- 06231- 01 10.3 mm x 17.8 mm deep (.404 in. x .700 in. deep)
2 34- 06231- 03 6.8 mm x 16.3 mm deep (.266 in. x .640 in. deep)
3 34- 06231- 04 7.9 mm x 25.4 mm deep (.3125 in. x 1.0 in. deep)
4 34- 06231- 05 6.9 mm (.270 in.) Drill completely through.
5 34- 06231- 06 10.3 mm (.404 in.) Drill completely through.
6 34- 06231- 07 6.8 mm (.266 in.) Drill completely through.