INSTALLATION & OPERATION HANDBOOK onna- 3' C A S E S NARROW MULTI-DECK Table of Contents General Information ........................................................... 2 Using Outriggers ................................................................ 3 Case Dimensions................................................................ 4 Case Operation ................................................................... 5 Installation...........................................................................
DANGER Remove hands and feet from beneath the case before the casters are removed. Failure to do so may result in serious injury when the case is lowered. DANGER Once an outrigger have been removed, DO NOT push or attempt to move the case until all remaining outriggers are removed. Doing so may cause the case to tip over, possibly resulting in serious injury or death. DANGER SHOCK HAZARD Always disconnect power to case when servicing or cleaning. Failure to do so may result in serious injury or death.
GENERAL INFORMATION Welcome to the Hill Phoenix display case family. We’re very pleased that you’ve chosen Hill PHOENIX for your food merchandising needs. This handbook is targeted to individuals involved in the installation and/or operation of Hill Phoenix display cases and contains detailed illustrations and important information about the product. By closely following the manual’s instructions, you can expect peak performance, attractive fits and finish, and long case life from the product.
USING OUTRIGGERS Hill Phoenix cases are manufactured and shipped to stores with outriggers installed on the base frame. This ensures that moving the cases is easier for everyone involved in the manufacturing, shipping, and installation processes. Outriggers also reduce the risk of cases being damaged by the raising and lowering of the cases with a ”J” bar when placing them on dollies, skates, or rollers. In most situations, one or two persons can move the case with ease.
CASE DIMENSIONS END 28 11/16 in [728.3 cm] MODEL ONNA-3' AMP PLATE & SERIAL PLATE LOCATION 51 5/8 in [1311.6 cm] 85 9/16 in [2174.1 cm] 17 5/16 in [439.4 cm] COIL FAN 16 7/8 in [428.1 cm] 12 5/16 in [312.4 cm] 25 1/2 in [647.3 cm] 26 1/2 in [673.4 cm] CONDENSING UNIT DRAIN PAN 14 1/2 in [36.8 cm] 25 1/2 in [64.8 cm] 28 5/8 in [72.7 cm] 1 1/2 in [3.8 cm] {END} DRAIN ASSEMBLY JUNCTION BOX BACK OF CASE 39 3/16 in [99.
CASE OPERATION System Requirements Model ONNA 3' Volts Phase Hz Wire Minimum Circuit Ampacity 120 1 60 2 wire + ground 15.5 Maximum Overcurrent Protection Connection Plug 20 NEMA - L5-20 Electrical Data Model ONNA 3' Condenser Fans Standard Fans Evaporator Pan Heater Drain Pump Drain Heater Fans per Case Amps Watts Amps Watts Amps Watts Amps Watts Amps Watts 2 0.68 34 0.53 55 1.0 120 4.16 500 0.
INSTALLATION The ONNA-3' is shipped with most of the exterior panels and trim already installed. The only exterior parts that need to be installed when the case arrives are the kickplate and the back lower-panel. For lower back-panel installation, slide the back-panel up under the channels, then use the supplied screws to fasten to the baseframe (see illustration below for details). The kickplate, which is shipped in the case, simply slips upward behind the front panel and then down onto the baseframe.
PLUMBING All of the plumbing components are attached to the case at the factory; therefore, no assembly is required. The case drain is located front-and-center of the cases for convenient access and is made of cast metal. The “P” trap, furnished with the case, is made from PVC pipe. Should any future maintenance issues arise, care should be given to assure that all connections are water-tight and sealed with the appropriate PVC cement and primer.
REFRIGERATION COMPONENTS Access Valve - Access port on the evaporator that allows service personnel to check system pressure. eration system that removes water and other impurities from the refrigerant in the lines during initial start-up. Receiver - The component in a refrigeration system that stores liquid refrigerant that is not being used by the system in low load conditions or when the system is shut down.
REFRIGERATION PIPING The diagram below illustrates all of the refrigeration components in the ONNA-3'. The components surrounded by the box are located in the case tank. Basic definitions of these components are listed on the preceding page. The expansion valve and other controls are located on the left-hand side of the case and are accessible without lifting the fan plenum. The controls cluster may be reached by lifting only the left hand deck pan minimizing the need to unload product.
ELECTRICAL HOOK-UP No in-field wiring is required for installation of the ONNA - 3': all electrical connections have been completed prior to shipping. Simply plug the power chord into an appropriate electrical outlet. The condensate pump is plugged into a receptacle mounted in the junction box, behind the front removable panel (see below). NOTE: the receptacle is intended for use with the drain pump only and not as a power supply for any other equipment.
(Electrical Hook-Up, cont'd) HOW TO ACCESS BALLASTS An electronic ballast operates the case lamp and is located in the electrical junction box behind the front panel. To gain access to the ballast, you must remove the 2 screws on the front of the junction box access panel. The ballast is located on the left side of the junction box (see diagram below). BALLAST BOX JUNCTION BOX ACCESS PANEL DANGER SHOCK HAZARD Always disconnect power to case when servicing or cleaning.
DEFROST & TEMP CONTROL The ONNA uses timed-off defrost as its primary defrost method. Access to the termination control probe can be gained by simply removing the plastic plug in the flu-panel. The temperature control probe is located behind the 3” plug button in the top flue panel (see diagram). Both of these probes are wired to the case controller that is mounted on the top of the case. MODEL ONNA TEMPERATURE CONTROL PROBE LOCATION (behind the 3” plug button).
AIR FLOW & PRODUCT LOADING Cases have been designed to provide maximum product capacity within the refrigerated air envelope. It is important that you DO NOT overload the food product display to avoid impinging on the air flow pattern. Overloading will cause malfunction and the loss of proper temperature levels, particularly when discharge and return air sections are covered. Please keep products within the load-limit lines shown on in the diagram below. MODEL ONNA DISCHARGE................1 LOAD LIMIT...
PARTS ORDERING 8 MODEL ONNA 9 24 17 30 29 28 29 32 23 22 38 31 7 21 33 25 3 6 16 40 13 5 11 15 36 10 20 12 37 2 1 35 34 18 19 4 39 14 E09 26 50 27 E06 E07 E10 E11 14
(Part Ordering, cont'd) Location Number Location Number Part Descriptions 1 2 3 4 5 6 7 8 9 Pump Bracket March Pump Model Upper Back Panel Rear Pipe & Wiring Covers Lower Rear Baffle Upper Rear Baffle Flue Panel Rear Honeycomb Container Plastic Honeycomb (indicate color) Lower Front Panel Master Bumper Nose Bumper Front Baffle Deflector Lower Back Panel Deck Pan Wire Rack Front Honeycomb Retainer Plexiglass Retainer Plexiglass Front Baffle Lightrod Canopy Light Support Bracket Light Support Stiffener Li
APPENDIX A: WIRING DIAGRAMS
APPENDIX B: CONTROL SETTINGS
DIGITAL CONTROLLER XR03CX 1. CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 1. 2. • • • • • • 3. GENERAL DESCRIPTION Model XR03CX, format 32 x 74 x 50 mm, is a digital thermostat with off cycle defrost designed for refrigeration applications at normal temperature. It provides a relay output to drive the compressor. It is also provided with 2 NTC probe input. The instrument is fully configurable through special parameters that can be easily programmed through the keyboard or the by HOTKEY. 4.
dP Defrost start after Power failure: (n - y) n= the defrost clock will reset; y= start defrost after a power failure Fd Defrost indicator delay: (0 – 99 min) the time delay that the defrost indicator light will stay on after a defrost ALARMS AU Maximum temperature alarm: (AL÷99°C) when this temperature is reached the alarm is enabled, after the “Ad” delay time. AL Minimum temperature alarm: (-55÷AU°C) when this temperature is reached the alarm is enabled, after the “Ad” delay time.
APPENDIX C: USE & MAINTENANCE
IN- STORE SERVICE FOR ONNA-3 DANGER Electrical Shock Hazard Always disconnect power to case when servicing or cleaning. WARNING HIGH PRESSURESwitch Off Both Power Switches Before Pre-Cleaning Case. 5. Make sure the drain is free of any obstructions. 6. Using only a wet cloth and a bucket of clear water, wipe the case; never use a hose on a Self-Contained case with an evaporative pan. PRE-CLEANING 1. Relocate product to alternate refrigerated storage area, then turn off condensing unit and main power.
IN- STORE SERVICE FOR ONNA-3 WARNING Verify Both Power Switches Are Off Before Cleaning Case. CLEANING 1. Verify that both switches were turned are OFF during pre-cleaning. Both switches are located behind the upper access door. HIGH PRESSURE 6. Spray shelves (starting at top) with a mild cleaning solution. Wipe each shelf (starting at the top,) ensuring that the grove in the tag moldings is thoroughly cleaned. 2. Always clean from the top down. 7.
IN- STORE SERVICE FOR ONNA-3 CAUTION FILTER CHANGING The heating element in the evaporator pan is very hot when on. In store service is limited and can be completed in just a few minutes each week. HIGH PRESSURE 1. Make sure that both switches are tuned OFF before starting to service the case. They are located just behind the upper access door. 6. Before cleaning the evaporator pan ensure that it has been unplugged, and allow to cool.
NOTES
NOTES
WARRANTY HEREINAFTER REFERRED TO AS MANUFACTURER FOURTEEN MONTH WARRANTY. MANUFACTURER’S PRODUCT IS WARRANTED TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USE AND MAINTENANCE FOR A PERIOD OF FOURTEEN MONTHS FROM THE DATE OF ORIGINAL SHIPMENT. A NEW OR REBUILT PART TO REPLACE ANY DEFECTIVE PART WILL BE PROVIDED WITHOUT CHARGE, PROVIDED THE DEFECTIVE PART IS RETURNED TO MANUFACTURER. THE REPLACEMENT PART ASSUMES THE UNUSED PORTION OF THE WARRANTY.
Warning Maintenance & Case Care When cleaning cases the following must be performed PRIOR to cleaning: To avoid electrical shock, be sure all electric power is turned off before cleaning. In some installations, more than one switch may have to be turned off to completely de-energize the case. Do not spray cleaning solution or water directly on fan motors or any electrical connections. All lighting receptacles must be dried off prior to insertion and re-energizing the lighting circuit.