Operating instructions

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HEATING & COOUNG

58MXA

Deluxe 4-Way Multipoise Fixed-Capacity

Direct Vent Condensing Gas Furnace

Visit www.carrier.cmn

Installation, Start-Up, and Operating Instructions

Sizes 040-140, Series 160

A93040

Condensate Trap Freeze Protection .................................. 10

Construct a Working Platform .......................................... 10

Horizontal Right (Supply-Air Discharge)

Applications ............................................................................ 11

Condensate Trap Location ..................................................

Condensate Trap Tubing ................................................... 11

Condensate Trap Field Drain Attachment ........................ 12

Pressure Switch Tubing ..................................................... 12

Condensate Trap Freeze Protection .................................. 12

Construct a Working Platform .......................................... 12

LOCATION .................................................................................. 13

General .................................................................................... 13

Furnace Location Relative to Cooling

Equipment ............................................................................... 13

Hazardous Locations ............................................................... 14

NOTE: Read the entire instruction manual before starting the

installation.

This symbol --> indicates a change since the last issue.

TABLE OF CONTENTS

SAFETY CONSIDERATIONS ..................................................... 2

INTRODUCTION .......................................................................... 3

CODES AND STANDARDS ........................................................ 3

ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS ........ 3

APPLICATIONS ............................................................................ 5

General ...................................................................................... 5

Upflow Applications ................................................................. 5

Condensate Trap Location (Factory-Shipped

Orientation) .......................................................................... 5

Condensate Trap Tubing (Factory-Shipped

Orientation) .......................................................................... 6

Condensate Trap Location (Alternate Upflow

Orientation) .......................................................................... 6

Condensate Trap Tubing (Alternate Upflow

Orientation) .......................................................................... 7

Condensate Trap Field Drain Attachment .......................... 7

Pressure Switch Tubing ....................................................... 8

Upper Collector Box and Inducer Housing

(Unused) Drain Connections ............................................... 8

Condensate Trap Freeze Protection .................................... 8

Downflow Applications ............................................................ 8

Condensate Trap Location .................................................. 8

Condensate Trap Tubing ..................................................... 8

Condensate Trap Field Drain Attachment .......................... 9

Pressure Switch Tubing ....................................................... 9

Condensate Trap Freeze Protection .................................... 9

Horizontal Left (Supply-Air Discharge)

Applications .............................................................................. 9

Condensate Trap Location .................................................. 9

Condensate Trap Tubing ..................................................... 9

Condensate Trap Field Drain Attachments ...................... 10

Pressure Switch Tubing ..................................................... 10

INSTALLATION ......................................................................... 14

Leveling Legs (If Desired) ..................................................... 14

Installation in Upflow and Downflow

Applications ............................................................................ 14

Installation in Horizontal Applications .................................. 16

Air Ducts ................................................................................. 16

General Requirements ....................................................... 16

Ductwork Acoustical Treatment ....................................... 16

Supply Air Connections .................................................... 16

Return Air Connections ..................................................... 17

Filter Arrangement .................................................................. 17

Bottom Closure Panel ............................................................. 18

Gas Piping ............................................................................... 18

Electrical Connections ............................................................ 19

115 v Wiring ..................................................................... 20

24 v Wiring ....................................................................... 20

Accessories ........................................................................ 21

Direct Venting ......................................................................... 21

Removal of Existing Furnaces fi'om Common

Vent Systems ..................................................................... 23

Combustion-Air and Vent Piping ..................................... 27

Vent Extension Pipe .......................................................... 27

Concentric Vent and Combustion-Air

Termination Kit Installation .............................................. 27

Multiventing and Vent Terminations ................................ 32

Condensate Drain .................................................................... 32

General ............................................................................... 32

Application ......................................................................... 32

Condensation Drain Protection ......................................... 32

Sequence of Operation ............................................................ 32

Heating Mode .................................................................... 33

Cooling Mode .................................................................... 35

Thennidistat Mode ............................................................ 35

Continuous Blower Mode ................................................. 35

Heat Pump Mode ............................................................... 38

Component Test ................................................................. 38

START-UP PROCEDURES ........................................................ 39

General .................................................................................... 39

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Prime Condensate Trat_ V_lth V_ate1 ...................................... 39

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

PC 101 Catalog No. 535-80090 Printed in U.S.A. Form 58MXA-14Sl Pg 1 3-03 Replaces: 58MXA-13Sl

Summary of content (52 pages)

PAGE 1
58MXA Deluxe 4-Way Multipoise Fixed-Capacity Direct Vent Condensing Gas Furnace HEATING & COOUNG Visit www.carrier.cmn Installation, Start-Up, and Operating Instructions Sizes 040-140, Series 160 Condensate Trap Freeze Construct Horizontal a Working Right Applications Condensate Trap Tubing ................................................... Condensate Trap Field Drain a Working This symbol entire instruction --> indicates a change starting the AND .......................................
PAGE 2
Purge Gas Lines ...................................................................... 40 Adjustments ............................................................................. Set Gas Input Rate ............................................................ Set Temperature Adjust Blower Set Thermostat Check Safety Check Check Checklist Improper 47 nance, Mode) ............................ 47 sion, ......................................
PAGE 3
other used when installed oncombustible materials andwoodflooring. Special baseis notrequired whenthisfuruace is installed on manufacturer's CoilAssembly PartNo.CD5orCK5,orwhen (?oil BoxPartNo.KCAKC isused. The58MXA 040through 120sizeunitsareC.S.A. (AGAand CGA)design-certified foruseinmanufactured (mobile) homes when factory accessory conversion kitisused. The140sizeunitis NOTdesign-certified forusein manufactured (mobile) homes.
PAGE 4
,d> AIRFLOW 22 %d' _A_ TRAP LOCATION (DOWNFLOW & HORIZONTAL LEFT) 7 OUTLET . TYP :6, ' J_ CONDENSATE DRAIN TRAP LOCATION (DOWNFLOVV POWER GAS TL AiR CONN & HORIZONTALRIGHT) OR ALTERNATE /zqNDiAGAS CONN CONN CONN "_ 1 ENTRY _ --_ _ /_.j,/ P2qND_A GASCONN _/sIN DIA ii_ 2_N POWER CONN + COMBUSTION THERMOSTAT ENTRY 39_" }'s IN DIA ACCESSORY POWER ENTRY 14 _#" TYPi [7 I I i SIDEINLET I ( DRAIN TRAP LOCATION (ALTERNATE UPFLOWI i !8 _/4, , 9 _m_ TYP _ +b, ..................
PAGE 5
INSTALLATION • This forced air furnace is equipped for use with naturN gas at altitudes 0 - 10,000 ft (0 - 3,050m), except 140 size furnaces are only approved for altitudes 0 - 7,000 ft. (0 - 2,135m). • An accessory kit, supplied by the manufacturer, shall be used to convert to propane gas use or may be required for some natural gas applications. • This furnace is for indoor installation in a building constructed on site.
PAGE 6
BLOWER SHELF T- FURNACE i; CONDENSATE _DOOR \ CONDENSATE _ TRA;uRNAC FURNACE -- E i Z OOR SIDE, i" TRAP (tNSlDE) L FURNACE SIDE I FIELD ii_ DRAIN CONN 261/4 FIELD[--/ 4 ¾ 1 /2 DRAIN CONN TUBE LOCATION SIDE VIEW CONDENSATE TRAP -DRAIN TUBE LOCATION FRONT VIEW END VIEW HORIZONTAL APPLICATIONS DOWNFLOW AND ALTERNATE EXTERNAL UPFLOW APPLICATIONS UPFLOW APPLICATIONS 7 (OPTIONAL) FRONT VIEW ¼0D COLLECTOR TRAP RELIEF / .,.
PAGE 7
PLUG © COLLECTOR DRAIN TUBE & WHITE (BLUE DRAIN STRIPED) TUBE (PINK) COLLECTOR TUBE © CAP BOX TUBE (BLUE & WHITE STRIPED) COLLECTOR TUBE BOX (PINK) COLLECTOR BOX BOX TUBE (GREEN) (GREEN) COLLECTOR INDUCER HOUSING (MOLDED) DRAIN BOX TUBE (BLUE) DRAIN TUBE (BEHIND COLLECTOR BOX DRAIN TUBE) COLLECTOR DRAIN O O BOX TUBE (BLUE) HOUSING DRAIN FACTORY-SUPPLIED DRAIN TUBE COUPLING DRAIN TUBE (VIOLET) (LEFT OPTION) A94164 FIELD-INSTALLED FACTORY-SUPPLIED DRAIN TUBE FIE
PAGE 8
COLLECTOR DRAIN TUBE (BLUE) PLUG TUBE (GREEN) EXTENSION O F PLUG F CAP O -COLLECTOR BOX DRAIN TUBE(BLUE) TUBE _ TUBE (PINK) COLLECTOR TUBE (PINK) BOX COLLECTOR BOX TUBE COLLECTOR BOX EXTENSION TUBE COLLECTOR DRAIN TUBE & WHITE (BLUE _- COLLECTOR BOX DRAIN TUBE (BLUE & WHITE STRIPED) COLLECTOR BOX EXTENSION TUBE INDUCER HOUSING DRAIN TUBE }1 I (VIOLET) STRIPED) EXTENSION (GREEN) TUBE TRAP _1I"_-- CONDENSATE © _1_ ]_-- TRAP COLLECTOR BOX EXTENSION INDUCER DRAIN Fig.
PAGE 9
b. Install removed clamp andplugintoUPPER collector box &ainrobe(bluelabel) whichwasconnected tocondensate trap. c.Connect LOWER collector boxdrainconnection tocondensate trap. (1.)Condensate TrapLocated onLeftSideofCasing (a.)Connect LOWER collector box&aintube(blue andwhitestriped label) tocondensate trap.Tube does notneed tobecut. (b.)Clamp tubetoprevent anycondensate leakage. (2.)Condensate TrapLocated onRightSideofCasing (a.
PAGE 10
PLUG -- AUXILIARY "J" BOX _/ CAP COLLECTOR BOX DRAIN TUBE (BLUE AND WHITE STRIPED) O Ii O CONDE T COLLECTOR BOX TUBE (GREEN) DRAIN TUBE (VIOLET) BOX EXTENSION DRAIN TUBE BOX DRAIN TUBE (BLUE) COLLECTOR BOX EXTENSION TUBE DRAIN TUBE COUPLING RELOCATE TUBE BETWEEN COLLECTOR BOX TUBE (PINK) BLOWER SHELF AND INDUCER HOUSING FOR 040, 060, AND 080 HEATING INPUT FURNACES A00215 Fig. lO--Horizontal b. Connect large supplied extended d.
PAGE 11
INTAKE A 12-1N SECTION 30" MIN HORIZONTAL IS RECOMMENDED SHORT (5 TO 8 FT) VENT TO REDUCE EXCESSIVE CONDENSATE DROPLETS EXITING THE VENT PIPE MIN SHUTOFF GAS VALVE PIPE WITH SYSTEMS FROM ACCESS OPENING FOR TRAP DRAIN SEDIMENT TRAP CONDENSATE TRAP NOTE: LOCAL CODES MAY REQUIRE A DRAIN PAN UNDER THE FURNACE AND CONDENSATE TRAP WHEN A CONDENSING FURNACE IS INSTALLED ABOVE FINISHED CEILINGS. A93031 Fig. l 1--Attic Location and Working Platform CONDENSATE The The condensate trap MUST Fig.
PAGE 12
CAP ---1 \ RPLUG \ /-- COLLECTOR BOX DRAIN TUBE (BLUE) c,, / F OC 'oyO o OXTox E x s Eo"& ,'// FOOL'EOTORBOXTOBE P'NK IZJI I AUX,LARY"J"BOXRELOOATEDH 2XTTs%Z E / INDUCER HOUSING j CO22ENSATE / DRAIN TUBE (VIOLET) COLLECTOR BOX J EXTENSION TUBE A00214 Fig. 12--Horizontal b. Install removed &ain tube (blue condensate c. Connect collector label) connected label) d. Clamp which was previously to condensate Housing &ain Drain housing b.
PAGE 13
P":_I [_o_ The condensate trap MUST Fig. 5 for dimensions. trap must NOTE: mum Combustion-air NOTE: A 12-in. minimum furnace. See to condensate to an open &ain. are restricted to a mira- 7.) offset pipe systems. condensate below connection and vent pipes (5 to 8 It) vent excessive (See Fig. sloped of 5 It.
PAGE 14
control flow of air shall be adequate to prevent chilled i. Position air fi'om entering fumace. If dampers are manually operated, they must be equipped with a means to prevent operation of either unit, unless damper is in full-heat or full-cool Step 3--Hazardous furnace on its back. Locate and drill a 5/16 in. diameter hole in each bottom comer of furnace. (See Fig. 17.) Holes in bottom closure panel may be used as guide locations. position. 2. For each hole, install in hole.
PAGE 15
Table 1--Opening FURNACE CASING WIDTH Dimensions (in.
PAGE 16
When Do not bend duct flanges will affect airflow cycling or premature flange completely shown in Fig. 21. NOTE: inward heat exchanger or bend it inward cut the white jumper cut white in Fig. 21. This and may cause limit failure. Remove a minimum the furnace furnace. duct of 210 ° as Secure Seal For 140 size unit when Do not as shown across heat exchangers installed wire offbetween jumper Refer to Fig.
PAGE 17
3/8-1N.ROD II II II II ANGLE IRON OR EQ ALTERNATE SUPPORT LOCATION 4-IN. MIN 8-IN. MAX (B) (A) ROD LOCATION USING DIMPLE LOCATORS (SEE DIMENSIONAL DWG FOR LOCATIONS) _) (I_-INI 3/8-1N. & WASHER (4) REQD PER ROD (A) PREFERRED ROD LOCATION (B) ALTERNATE ROD LOCATION (B) NOTES: MAX ALTERNATE SUPPORT LOCATION FROM BACK 1. A 1 In. clearance minimum between top of furnace and combustible material. 2.
PAGE 18
Table 2--Filter AIR FILTER LOCATED FURNACE CASING WIDTH (IN.) 171/2-1N. WIDE CASINGS ONLY: INSTALL FIELD-SUPPLIED FILTER FILLER STRIP UNDER FILTER. Information IN BLOWER COMPARTMENT FILTER SIZE (IN.) Side Return FILTER Bottom Return TYPE (1) 16 X 25 X 11- (1) 16 X 25 X 1! Cleanable 21 (1) 16X25Xl* (1) 20X25X !1" Cleanable 24-1/2 (1 or 2) !6X25X1* (1) 24X25X 11" Cleanable 17-1/2 * Filters may be field modified by cutting filter material and support rods (3) in fitters.
PAGE 19
Table 3--Maximum NOMINAL IRON PIPE SIZE Capacity of Pipe* GAS SUPPLY MANUAL _/ LENGTH OF PIPE (FT) INTERNAL DIAMETER II vsA" °FFJ (IN,) 10 20 30 40 50 (IN,) 1/2 0.622 175 120 97 82 73 3/4 0.824 360 250 200 170 151 1 1.049 680 465 375 320 285 1-1/4 1.380 1400 950 770 660 580 1-1/2 1.610 2100 !460 1180 990 900 /REOU,REOp t * Cubic ft of gas per hr for gas pressures of 0.5 psig (14Mn wc) or less and a pressure drop of 0.5-in wc (based on a 0.
PAGE 20
.... .... -- NOTE21_ #Am %m FIVEWIRE_ I LZyLyJL?J THREE-WIRE _ HEATING-ONLY "--_"_1 BLOWER DOOR SWITCH --x\. --,---- BLKI_I BLI, _ '_ _ _._ 11 I '(--L_ I ,L_ ' _ _E 1 I -• ? _-- _ _ I THERMOSTAT _ L4JI TERMINALS i_' I_ I _ I I _ i 1 I I I I I I FIELD-SUPPLIED DISCONNECT ._ w 1 208/230- OR -_, 460-V .I"THREE j PHASE ..... ................ .... --.... _...________H_L_._ .._ i ._ c51i --J--..---I ....o I NI 1 1 ', I H--_[]3]_,I---]208/230-V rf_ GNDI TI _ 4 I I .....
PAGE 21
Table 4_Electrical OPERATING VOLTAGE RANGE FURNACE SIZE VOLTS-HERTZ-PHASE Min* MAX UNIT AMPS Max* 040-08 115-80-1 127 104 6.1 040-12 115-60-1 127 104 060-08 115-80-1 127 060-12 115-60-1 060-16 Data MAX WIRE LENGTH AMPACITYI" MIN WIRE SIZE (FT):_ MAX FUSE OR CKT BKR AMPS** 8.4 14 44 15 7.3 10.0 14 37 15 104 6.1 8.4 14 44 15 127 104 7.1 9.8 14 38 15 115-80-1 127 104 9.5 12.8 14 29 15 080-12 115-60-1 127 104 7.6 10.
PAGE 22
BLUER OFF JL_IpER TO 115VAC DEEAy PCB SELCCT FIELD DISCONNECT SCHEMATIC #2 (NATURAL DIAGRAM GAS & PROPANE) I D_M 120 24wV 180 HUM SEG2 SE©/ W4T (COM) I BHT, CLR BLOWER BLWR BLWM BLOWER MOTOR BLOWER MOTOR CAP 1 2 CPU BFANR EAC 1 EAC FRS ELECTRONIC/MR FLAME ROLLOUT Z MOTOR SPEED CHANGE RELAY SPDT PRINT£D CIR CUT gUARD CONTROL 11 CIRCUIT PCB CONNECTOR CAPACITOR PLZ Z CIRCUIT CONNECTOR MICROPROCESSOR AND CIRCUITRY CON_ NUOUS FAN SELECT RELAY SPD f ELECTRONIC/MR CLEANER CONNE
PAGE 23
REMOVAL VENT OF EXISTING FURNACES FROM COMMON In Canada SYSTEMS ---) When fi_rnace an existing original Category venting system the remaining I venting attached system furnace I furnace appliances. could cause and vent, leakage and spillage is removed may no longer products ABS-DWV Canada. the to properly An improperly the formation of condensate of combustion or replaced, be sized vent sized Category of condensate and combustion into the living NOTI=: etc.
PAGE 24
TWINNING AND/OR COMPONENT TEST TERMINAL BLOWER OFF-DELAY HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX.) 24-V THERMOSTAT TERMINALS TRANSFORMER 24-VAC CONNECTIONS 3-AMP FUSE LED DIAGNOSTIC ob LIGHT PL1 -LOW HARNESS VOLTAGE MAIN CONNECTOR 115-VAC(L2)I CONNECTIONS 13[-I _ SPARE/-1 //_Of / _ SPARE-2 J__ t "_ _ _ FAN SEL O,W \ 4 t A S / \ / EAC-1 (115-VAC \ 115 VAC (L1) LINE VOLTAGE CONNECTION PL2-HOT IGNITER SURFACE & INDUCER MOTOR CONNBOTOR TERMINAL 10 AMP MAX) A02142 Fig.
PAGE 25
VENT HORIZONTAL TO ROOF HORIZONTAL TO SIDEWALL COMBUSTION-AIR F VERTICALTO VENT ROOF PIPE PiPE __ _ VERTICAL _-_='_ TO SIDEWALL NOTE: A 12 In. minimum offset pipe section is recommended with short (5 to 8 ft) vent systems. This recommendation is to reduce excessive condensate droplets from exiting the vent pipe. A96230 Fig.
PAGE 26
Table 6--Approved ASTM SPECIFICATION (MARKED ON MATERIAL) D1527 Combustion-Air MATERIAL PIPE FITTINGS ABS Pipe -- PVC Pipe -- D1785 and Vent Pipe, Fitting and Cement Materials SOLVENT CEMENT AND PRIMERS Schedule-40 Schedule-40 Solvent Cement D2235 For ABS -- -- For ABS D2241 PVC Pipe -- SDR-21 & SDR-26 D2466 PVC -- Fittings Schedule-40 D2468 ABS -- Fittings Schedule-40 Solvent Cement D2564 For PVC -- -- D2661 ABS Pipe Fittings D2665 PVC Pipe Fittings F438 CPV
PAGE 27
7. Check COMBUSTION - AIR INTAKE HOUSING NOTE: BURNER BOX dry fit of pipe and mark It is recommended preassembled before 8. After pipes layer have been to insertion mark. DRILL to pipe fitting Quickly socket apply coat on inside of socket cement. Apply coat. 9. While cement second 10. Wipe excess TO OPEN DRAIN A93035 Intake Housing Plug Fitting Drain 13. Slope Inducer housing against inducer outlet Clamp must be tightened leakage.
PAGE 28
Table 7--Maximum ALTITUDE TERMINATION TYPE UNIT SIZE (FT) 040-08 040-12 2 Pipe or 2-in Concentric 080-12 080-16 080-20 2 Pipe or 2-in Concentric 100-16 100-20 ALTITUDE NA NA NA 1-!/2 70 70 65 60 60 55 2 70 70 70 70 70 70 1-!/2 20 15 !0 5 NA NA 2 70 70 70 70 70 70 1-!/2 10 NA NA NA NA NA 20 30 30 70 70 70 70 2 5 NA NA NA NA NA 2-1/2 40 30 20 20 !0 NA 3 70 70 70 70 70 70 2-!/2 one disk 10 NA NA NA NA NA 20 3t 45 40 35 30 25
PAGE 29
Table 7--Maximum ALTITUDE (FT) UNIT SIZE 040-08 040-12 060-08 060-12 060-16 4001 to 6000€ 080-12 080-16 080-20 100-16 100-20 120-20 140-20 ALTITUDE (FT) UNIT SIZE 040-08 040-12 6001 to 6000¢ (FT) ALTITUDE (FT) OF 90 ° ELBOWS (IN.
PAGE 30
Table 7--Maximum ALTITUDE TERMINATION TYPE UNIT SIZE (FT) 040-08 040-!2 PIPE DIA 2 Pipe or 2-in Concentric 1 2 3 4 5 6 1-1/2 46 41 36 31 29 24 2 62 60 58 56 55 53 11 6 NA NA NA NA 2 49 44 42 37 35 34 2 33 28 !7 !2 !0 NA 2-!/2 62 60 58 56 55 53 2 Pipe or 3-in Concentric 2-!/2 23 15 7 5 NA NA 3 59 54 49 44 39 34 2 Pipe or 3-in.
PAGE 31
AIR AND VENT 8 3/4" FOR 3" KIT 6 3/4" FOR 2" KIT MAINTAIN 12 IN. CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM OF 24 IN. ABOVE ROOF. A87224 Fig. 36--Roof MAINTAIN 12 IN. (18 IN. FOR CANADA) MINIMUM CLEARANCE ABOVE HIGHEST ANTICIPATED SNOW LEVEL. MAXIMUM OF 24 IN. ABOVE ROOF. Termination (Preferred) \_ _N@_-_/S/_ _>_-_/ x(____/ ./J Jr IN. SEPARATION BOTTOM OF :'COMBUSTION AIR AND OF VENT / .'.-. •: _ A93054 Fig. 37--Concentric Vent and Combustion-Air Termination (Preferred) Roof 12 IN.
PAGE 32
conf'orm F656. to ASTM D2564 In Canada, PVC drain pipe, When fittings, a condensate approved or F493. Primer use CSA or ULC Furnace pump select is required, furnace a pump condensate select to ASTM 40 CPVC a pump applications. or acidic, nature is conden- switch. typically in the pH range of this condensate, filter may be desired. which To avoid with an overflow is mildly 3.2 to 4.5. Due to corrosive pH neutralizing schedule and cement.
PAGE 33
Table 8--Maximum Allowable Exposed Vent Pipe Length (It) With and Without Insulation in Winter Design Temperature Ambient* FURNACE SIZE WINTER DESIGN TEMPERATURE (OF) 20 MAX PIPE DIAMETER (IN,) ! .5 040 060 080 100 120 140 WITHOUT WITH 3/8-1N. OR INSULATION 51 THICKER INSULATIONt 70 0 1.5 28 70 -20 1.5 16 70 20 2 45 70 0 2 22 70 -20 2 !0 58 20 2 65 70 0 2 35 70 -20 2 20 70 20 2 55 55 0 2 48 55 -20 2 30 55 20 2.5 70 70 0 2.5 47 70 -20 2.
PAGE 34
J COMBUSTION AIR AIR COMBUSTION A93056 Fig. 42--Concentric Vent and Combustion-Air Roof Termination (Dimension "A" is Touching or 2-in. Maximum Separation) A96129 Fig. 44_Raised Sidewall Termination When Wall Penetration is 12 in. or Less Above Snow or Grade (Dimension "A" is Touching or 2-in. Maximum Separation) COMBUSTION AIR _t _'_ .... " COMBUSTION AIR VENT COMBUSTION AIR A93057 Fig. 43--Concentric Vent and Combustion-Air Side Termination (Dimension "A" is Touching or 2-in.
PAGE 35
The electronic air cleaner terminal EAC-1 115 vac when the blower motor When the thermostat is satisfied, are opened. blower The motor COOL speed DHUM outdoor unit BLWM will will to reduce stop, continue for an additional is energized and the furnace operating 90 seconds. the cooling with BLWM is operating. the R to G-and-Y circuits off-delay on Jumper the Y/Y2 to to 5 seconds. (See Fig. 31.) b. Two-Speed OPEN STAND "-7 PiPE FOR / (See A/COR/ Cooling Fig.
PAGE 36
THERMIDISTAT SINGLE-STAGE FURNACE SINGLE-SPEED AIR CONDITIONER THERMIDISTAT SINGLE-STAGE FURNACE SINGLE-SPEED HEAT PUMP N'AI_ RVS COOLING N/A N/A HEAT STAGE 1 COOL STAGE 1 HEA _FSTANGA E E2 FAN [_ HEAT/COOL STAGE 1 (COMPRESSOR) 24 VAC HOT [_ FAN [_ DEHUMIDIFY 24 VAC HOT [_ 24 VAC COMM DEHUMIDIFY _ HUM 24 VAC COMM HUMIDIFY HUM [ HUMIDIFIER (24 VAC) OOTOOOR F_ HUMIDIFY _1 [_ _ "'"-. ....4 HUMIDIFIER (24 MAC) I.......... _ :: OUTDOOR SENSOR N/A I_ coS_.
PAGE 37
DUAL FUEL THERMOSTAT SINGLE-STAGE FURNACE SINGLE-SPEED HEAT PUMP DUAL FUEL THERMOSTAT RVS COOLING RVS COOLING SINGLE-STAGE FURNACE TWO-SPEED HEAT PUMP [_ N/A [_ [] z HEAT/COOL STAGE 2 (COMPRESSOR HI) HEAT/COOL STAGE 1 (COMPRESSOR/_ FAN FAN[_ 24 VAC COMM [_ [_ N/A [_ N/A [_ RVS SENSING [_ 24 VAC I{OT [_ 24 VAC HOT[_ 24 VAC COMM ! RVS SENSING [_ OUTDOOR [_ _[_ DONNEDT,ON See notes 1, 2, 4,11,12, See notes 1 2, 3, 4 11,12, and 14 and 13 A02103 A02102 Fig.
PAGE 38
Notes For Figure 48-54 i. Heat pump 2. Refer MIST have a high pressure to outdoor equipment 3. Select the "ZONE" 4. Outdoor position Air Temperature switch Installation on the two-speed Sensor for dual fuel applications. Instructions nmst for additional heat pump be attached No. 1 on Thennidistat should be set in OFF No. 1 on Thennidistat should be set inON 7. Dip switch No. 2 on Thennidistat should be set in OFF 8. Dip switch No.
PAGE 39
To Begin Component Self-Test: ¥.t_ _I_ Blower access panel control. No component door switch operation taken when manually Failure _ closing iniury, i. Remove access 4. For approximately Caution to must be in electrical R lead from furnace door enclosure. nal on control until shock, control. (iumper) If TEST/TWIN longer than 2 sec, LED will quick-connect goes of£ Remover ONLY are jumpered a. LED will and ignore component b. Inducer motor component c.
PAGE 40
d. Find installation NOTE: altitudes altitude in Table 9 or I0. For Canadian altitudes of 2001 to 4500 of 2001 to 3000 ft in Table 9 or 10. e. Find closest natural Table 9 or i0. f. Follow heat value intersection settings and to find for proper EXAMPLE: Heating gas heat value ft altitude 1050 Btuicu 0.62 No. 45 and Manifbld 3.6-in.
PAGE 41
Table 9--Model 58MXA Orifice Size and Manifold Pressure for Correct Input For Use with 040 through 120 Size Furnaces Only (Tabulated Data is Based on 20,000 Btuh per Burner, Derated 2% for Each 1000 Ft Above Sea Level) * ALTITUDE RANGE (FT) 0.64 0,66 Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure 850 43 3.7 43 3.8 42 3.2 42 3.3 42 3.4 875 43 3.5 43 3.6 43 3.7 43 3.8 42 3.2 900 44 3.7 43 3.4 43 3.5 43 3.6 43 3.7 925 44 3.
PAGE 42
TABLE 9--Model 58MXA Orifice Size and Manifold Pressure for Correct Input (Continued) for Use With 040 Through 120 Size Furnaces Only (Tabulated Data Based on 20,000 Btuh per Burner, Derated 2 Percent for Each 1000 ft Above Sea Level)* GAS Manifold Pressure Orifice No Manifold Pressure Orifice No Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure 725 43 37 43 38 42 32 42 3.3 42 3.4 760 43 34 43 35 43 37 43 3.8 42 3.
PAGE 43
Table 9--Model 58MXA Orifice Size and Manifold Pressure for Correct Input (Continued) For Use with 040 through 120 Size Furnaces Only (Tabulated Data Based on 20,000 Btuh per Burner, Derated 2% for Each 1000 Ft Above Sea Level) * ALTITUDE RANGE (FT) 0.84 0,68 Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure 625 43 3.8 42 3.3 42 3.4 42 3.5 42 3.6 650 43 3.5 43 3.7 43 3.8 42 3.2 42 3.3 675 44 3.8 43 3.4 43 3.5 43 3.6 43 3.
PAGE 44
Table 10--Model 58MXA Orifice Size and Manifold Pressure for Correct Input For Use with 140 Size Furnaces Only (Tabulated Data Based on 23,000 Btuh per Burner, Derated 2% for Each 1000 Ft Above Sea Level) * ALTITUDE RANGE (FT) 0.50 OF NATURAL GAS 0.52 0.64 0,66 Mani_ld Pressure Orifice No. Mani_ld Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure 850 41 3.6 4! 3.7 41 3.8 40 3.6 40 3.8 875 42 3.8 4! 3.5 41 3.6 41 3.7 41 3.
PAGE 45
Table 10--Model 58MXA Orifice Size and Manifold Pressure for Correct Input (Continued) for Use With 140 Size Furnaces Only (Tabulated Data Based on 23,000 Btuh per Burner, Derated 2% for Each 1000 Ft Above Sea Level) * GAS 0.64 0,66 Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure Orifice No. Manifold Pressure 725 41 3.6 4! 3.7 41 3.8 40 3.6 40 3.8 750 42 3.7 42 3.8 41 3.6 41 3.7 41 3.8 775 42 3.5 42 3.6 42 3.7 42 3.8 41 3.6 800 42 3.
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BURNER FLAME "_ f- BURNER - BURNER J ORIFICE MANIFOLD J A89020 A93059 Fig. 58--Orifice Fig. 59--Burner Holes Flame CANADA g. Look through sight flame. Burner burner transparent. h. Remove 3. Verify NOTE: pipes, Be sure and burner in burner flame enclosure should and check be clear blue, At almost from R and W. pressure tubing, must altitudes between be derated 2001 5 percent to 4500 It, this by an authorized nmltiplier gas meter.
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EXAMPLE: Furuace (0-2000 Btu heating input this 103 X 975 the adjustment Btuh. 70 sec 12) 100,425 orifice size is within Btuh. and manifold ±2 percent of the input rate. SET TEMPERATURE RISE V.,l[_ Temperature rise must rating plate. Recommended range or slightly above. result in primary and secondary Determine i. and adjust Place as possible. exchangers practice 2.
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limit is functioning properly and operates if there is a restricted return-air duct or motor failure. If limit control does not function SUBBASE TERMINALS WiTH THERMOSTATREMOVED during this test, cause CHECK must be determined PRESSURE This control proves operation as follows: operation i. Turn off 115-v power 2. Remove outer and con'ected. SWITCH of draft inducer. Check switch inducer motor 1 minute. When to furnace. furnace door and disconnect from wire harness.
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CHECKLIST--INSTALLATION LOAD CALCULATION Condensate Heating Load (Btuh) Drain Unit Level or Pitched Forward Internal Tubing Connections of Kinks and Traps Cooling Load (Btuh) External Drain Connection Tight and Sloped Furnace Model Selection Condensate COMBUSTION AND VENT PIPING Termination Location Trap Primed before Start-Up CHECKLIST--START-UP Gas Input Rate (Set Within 2 percent of Rating Plate) Termination Kit -- 2 Pipe or Concentric Combustion-Air Pipe Length Temperature Rise Adjust
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Copyright 2003 CARRIER Manufacturer Book_ 1_ 4 Tab 16al 8a Corp. • 7310 W. Morris St ° Indianapolis, reserves the right to discontinue, PC 101 Catalog No 535-80090 IN 46231 58mxa14si or change at any time, specifications Printed in U.S.A. Form or designs 58MXA-14SI without notice and without Pg 52 3-03 incurring obligations.