Specifications
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 533-932 Printed in U.S.A. Form 39L-6SI Pg 1 114 2-04 Replaces: 39L-5SI
Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . .1 ,2
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,3
Unit Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
PREINSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Rigging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Suspended Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Service Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
External Vibration Isolators. . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-29
Mixing Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Inlet Guide Vane Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Install Fan Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Install Sheaves on Motor and Fan Shafts . . . . . . . . . . . . . .11
Install V-Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Water and Steam Piping Recommendations . . . . . . . . . . 14
Coil Freeze-Up Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Refrigerant Piping, Direct Expansion
(DX) Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Electric Heaters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Discharge Modification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29,30
Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30-38
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fan Motor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Coil Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Winter Shutdown (Chilled Water Coil Only) . . . . . . . . . . . 30
Field-Installed Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Coil Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Changing Coil Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Fan Shaft Bearing Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Fan and Shaft Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
METRIC CONVERSION CHART . . . . . . . . . . . . . . . . . . . . . . . 39
SAFETY CONSIDERATIONS
Air-handling equipment is designed to provide safe and
reliable service when operated within design specifications. To
avoid injury to personnel and damage to equipment or property
when operating this equipment, use good judgment and follow
safe practices as outlined below.
DANGER
NEVER enter an enclosed fan cabinet or reach into a unit
while the fan is running.
LOCK OPEN AND TAG the fan motor power disconnect
switch before working on a fan. Take fuses with you and
note removal on tag. Electric shock can cause personal
injury or death.
LOCK OPEN AND TAG the electric heat coil power dis-
connect switch before working on or near heaters.
WARNING
CHECK the assembly and component weights to be sure
that the rigging equipment can handle them safely. Note
also, the centers of gravity and any specific rigging
instructions.
CHECK for adequate ventilation so that fumes will not
migrate through ductwork to occupied spaces when weld-
ing or cutting inside air-handling unit cabinet or plenum.
WHEN STEAM CLEANING COILS be sure that the area
is clear of personnel.
DO NOT attempt to handle access covers and removable
panels on outdoor units when winds are strong or gusting
until you have sufficient help to control them. Make sure
panels are properly secured while repairs are being made to
a unit.
DO NOT remove access panel fasteners until fan is com-
pletely stopped. Pressure developed by a moving fan can
cause excessive force against the panel which can injure
personnel.
DO NOT work on dampers until their operators are
disconnected.
BE SURE that fans are properly grounded before working
on them.
WARNING
DO NOT USE TORCH to remove any component. System
contains oil and refrigerant under pressure.
To remove a component, wear protective gloves and gog-
gles and proceed as follows:
a. Shut off electrical power to unit.
b. Recover refrigerant to relieve all pressure from sys-
tem using both high-pressure and low pressure ports.
c. Traces of vapor should be displaced with nitrogen
and the work area should be well ventilated. Refrig-
erant in contact with an open flame produces toxic
gases.
d. Cut component connection tubing with tubing cutter
and remove component from unit. Use a pan to catch
any oil that may come out of the lines and as a gage
for how much oil to add to the system.
e. Carefully unsweat remaining tubing stubs when nec-
essary. Oil can ignite when exposed to torch flame.
Failure to follow these procedures may result in personal
injury or death.
39LA,LB,LC,LD,LF,LG,LH03-25
Indoor Air-Handling Units










