Unit installation

ManualsBrandsCarrier ManualsAir Conditioner38BNB

38BNB,BNE/40BNB,BNE036

Duct Free Systems

Installation, Start-Up and

Service Instructions

CONTENTS

Page

SAFETY CONSIDERATIONS ............................ 1

GENERAL ............................................ 1-3

INSTALLATION ....................................... 3-9

40BNB,BNE Indoor Unit Installation .................... 3

38BNB,BNE Outdoor Unit Installation ................... 5

Power Supply ........................................... 6

Evacuate Tubing and Check Refrigerant Charge ......... 9

Leak Test ............................................... 9

START-UP ............................................... 9

System Checks ......................................... 9

CARE AND MAINTENANCE .......................... 9, 10

38BNB,BNE Outdoor Units ............................. 9

40BNB,BNE Indoor Units ............................... 9

To Clean Indoor Unit Front Panel ....................... 9

To Clean Indoor Coil .................................... 9

Air Filters for 38BNB,BNE Outdoor Units and

40BNB,BNE Indoor Units ........................... 10

SERVICE ............................................ 10-13

TROUBLESHOOTING ................................. 14

I IMPORTANT: Both refiigerant lines must be insu- I

lated separately.

• Consult local building codes and National Electrical

Code (NEC, U.S.A.) for special installation requirements.

• Control wiring should be 18 gage.

• Use only type "G" or"C" fuses.

• Use single length power cable without extension.

• Allow sufficient space for airflow clearance on condens-

ing units for wiring, refiigerant piping, and servicing

unit. See Fig. 1 and 2 for minimum required distances

between unit and walls or ceilings.

• Indoor and outdoor units should be installed at a mini-

mum of 10 It apart. Maximum line length is 130 It, and

vertical separation is 66 It.

• Do not install indoor units near a direct source of heat

such as direct sunlight, steam or flame.

SAFETY CONSIDERATIONS

Installing, starting up, and servicing air-conditioning equip-

ment can be haz_udous due to system pressures, electrical com-

ponents, and equipment location (roofs, elevated structures, etc.).

Only trained, qualified installers and service mechanics

should install, start-up, and service this equipment.

Untrained personnel can pet-form basic maintenance func-

tions such as cleaning coils. All other operations should be

performed by trained service personnel.

When working on the equipment, observe precautions in

the literature and on tags, stickers, and labels attached to the

equipment.

Follow zdlsafety codes. We_u safety glasses and work gloves.

Keep quenching cloth and fire extinguisher ne_uby when braz-

ing. Use care in handling, rigging, and setting bulky equipment.

Before installing or servicing system, _dways turn off main

power to system and inst_dl lockout tag on disconnect.

There may be more than one disconnect switch. Electric_d

shock can cause personal injury.

GENERAL

These instructions cover the installation, st_u-t-upand set-,de-

ing of 38BNB,BNE036 outdoor and 40BNB,BNE036 indoor

units cooling only and heat pump duct fi'ee systems. See Table 1

for paris included. See Tables 2 and 3 for Physical Data.

System Requirements

I IMPORTANT: See line sizing requirements in Tables 2

and 3.

Do not bury more than 36 in. of refi'igerant pipe in the

ground, ff any section of pipe is buried, there must be a

6 in. vertical rise to the valve connections on the outdoor

units. If more than the recommended length is buried,

refrigerant may migrate to the cooler buried section during

extended periods of system shut down. This causes refrig-

erant slugging and could possibly &image the compressor

at start-up.

(0.15m)

MIN.

(0.sm)-

Fig. 1 -- 38BNB,BNE Outdoor Unit Clearances

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.

PC 111 Catalog No, 533-80123 Printed in U,S.A, Form 38B/40B-5SI Pg 1 5-05 Replaces: 38B/40B-1SI,

38B/40B-3SI

Summary of content (16 pages)

PAGE 1
38BNB,BNE/40BNB,BNE036 Duct Free Systems Installation, Start-Up and Service Instructions CONTENTS I Page SAFETY CONSIDERATIONS ............................ 1 GENERAL ............................................ 1-3 INSTALLATION ....................................... 3-9 40BNB,BNE Indoor Unit Installation .................... 3 38BNB,BNE Outdoor Unit Installation ................... 5 Power Supply ........................................... 6 Evacuate Tubing and Check Refrigerant Charge .........
PAGE 2
Table 1 -- Parts List -- High Wall Units ITEM Mounting QTY Bracket Long Screws 5/8-in. Installation 1 9 Elbow Outdoor Sensor Connecting Cable Absorption 1 _-_ 1 Cushions Electric Terminals 16 Remote Controller Rack 1 rack with 2 screws Remote Controller and Batteries Insulation for Fittings Owner's Manual Wall Plugs DIAGRAM _j.
PAGE 3
Table 2 -- Physical Data -- Cooling INDOOR UNIT Only COOLING CAPACITY (Btuh) SEER EER SYSTEM CHARGE* 33,000 10.0 8.8 (Ib) 8.0 970 DIMENSIONS H x L x W (in.) 38BNB-036 3/8...3/4 68/68/130 3/8...3/4 180.0 LEGEND based on 10 to 50 ft of Table 3 -- Physical Data -- Heat Pump INDOOR UNIT 40BNE-036 COOLING CAPACITY (Btuh) SEER EER 33,000 10.0 8.8 (Ib) 8.0 HEATING CAPACITY (Btuh) HSPF COP 33,400 6.8 2.0 MOISTURE REMOVAL (pt/hr) AIRFLOW High Cfm DIMENSIONS H x L x W (in.) 8.
PAGE 4
WIRE THE INDOOR UNIT 1. Remove the six screws shown in Fig. 6 and remove the unit's fiont panel. Save the screws to reassemble. 2. Remove both left and right panels and disconnect the display connector (see Fig. 7). 3. Remove the metal base. 4. Mount the indoor unit on the mounting bracket (see Fig. 8) to m_d_ethe remainder of the connections easier: 5. Electrical connections me made on the light side; refligerant and drainage connections on the left.
PAGE 5
ATTACH THE REMOTE CONTROLLER RACK 1. Use the two screws supplied to attach tile lack to tile wall in the location selected by the customer (see Fig. 10). 2. Install batteries in tile remote control. 3. Place remote control in to remote control rack. 4. For remote control operation, Manual. 38BNB,BNE Outdoor NOTE: Tile outdoor (mounting base). _-_REMOTE CONTROL refer to file unit Owner's Unit Installation unit must be installed on a solid surface 1.
PAGE 6
POWER FLARING SUPPLY INTER UNIT TERMINAL BLOCK AND CONNECTING 1. Remove the protective \ 3. Slip the flare nut on the tubing using standiud tl_uing tools. 4. Tighten the nut until resistance is met. M;uk the nut and the fitting. Using a suitable wrench, tighten an additional I/4 turn. Use the following specified torque, according to connection size: METAL Mixed-Phase CABLE BE PUT UNDER EACH LEG cap from the flgue fitting.
PAGE 7
INDOOR UNIT OUTDOOR UNIT TH3 (SEE J9 NOTE 3) JlO FBLK_ J4 BLK f BLK RED RED RED BLK YEL 2 BRN GRN B DISPLAY ,_ J24 TB BRN i I I I_ BRN I i1 IT BB ,;1 i . _ . i _i' . ill I.. I GRN/YEL 3 IL OR I O RED J14 SEE 1 IH NOTE _ I I TB FC BLUE J14 TAC .
PAGE 8
FIELD CONTROL J9 JlO SUPPLIED WIRING J11 8 J4 RED RED • RED RED WHI BRN BLK DISPLAY J24 BB Js 24 BB J7 RELAY PCBD WHT I i'l J3 IT BB J1 VAC J13 J2 [] [] BLK IiI i DR ii L I RED J14 1 SEE FC i i BLU _ GRN/YEL II i_diiiii J14 3 i b NOTE i GRN/YEL iI TB i ii 4 i m IH J14 J14 25 BLUE _lZl_ _ TAC 840 CONTROLLER 6 oo FIELD POWER SUPPLY TO OUTDOOR UNIT DISCONNECT BLU i i BRN _ _ i i I I I I I LEGEND C CC COMP FC GND IFM OFM SW TB TH i i i i i -
PAGE 9
Evacuate Tubing And Check Refrigerant Charge -- When all the fittings ;ue connected, air must be expelled. Follow the steps below to create an air vacuum. 3. How to set the air deflection 4. 5. Explain care and maintenance. Present the Owner's Manual and installation to the customel: 1. Open the service port cap on the suction line valve (large valve). 2. Connect the vacuum pump to the service port via the pressure gage and evacuate to 500 microns to eliminate contamination and moisture. 3.
PAGE 10
Air Filters for 38BNB,BNE 40BNB, BNE Indoor Units Outdoor Units and SERVICE The following technician. (Tables 6 and 7 and Fig. 14) should be performed Clean Condensate Operating system with dirty air filters may damage the indoor unit and, in addition, can cause reduced performance, intermittent system operation, fi'ost build-up on file indoor coil, and blown luses. Inspect and clean or replace the air filtel.s monthly. drain pans by pouring only be cleaned 1.
PAGE 11
LED INDICATES ERROR CODE AIR CONDITIONER INDICATOR LIGHT AUTO OFF FILTER @ mREMOTE AIRCON. @ TIMER POWER @ @ POWER INDICATOR LIGHT WILL FLASH IFAN ERROR IS PRESENT Fig.
PAGE 12
Table 7 -- 40BNB/BNE Thermistor TH-1, TH-2, and TH-3 Temperature to Resistance Conversion TEMPEATURE TEMPERATURE TEMPERATURE TOLERANCE TEMPERATURE TOLERANCE MINIMUM RESISTANCE MEAN RESISTANCE MAXIMUM RESISTANCE (F) (c) (F) (C) (K_) (K_) -4.0 -20 _+2.0 _+1.1 30.89 32,44 34.05 -2.2 -19 •+2.0 _+1.1 29.46 30.93 32.45 -0.4 1.4 -18 -17 •+2.0 _+1.1 28.12 29.51 30.94 •+2.0 _+1.1 26.84 28.16 29.51 3.2 -16 •+2.0 _+1.1 25.64 26.88 28.15 5.0 -15 •+2.0 _+1.1 24.49 25.
PAGE 13
Table 7 -- 40BNB/BNE Thermistor TH-1, TH-2, and TH-3 Temperature TEMPEATURE TEMPERATURE TEMPERATURE TOLERANCE TEMPERATURE TOLERANCE MINIMUM RESISTANCE to Resistance Conversion MEAN RESISTANCE (cont) MAXIMUM RESISTANCE (F) (c) (F) (C) (K_) (K_) (K_) 100.4 38 ±2.0 ±1.1 3.058 3.167 3.277 102.2 39 ±2.0 ±1.1 2,956 3.062 3.169 104.0 105.8 40 41 ±2.0 ±1.1 2,857 2.961 3.066 ±2.0 ±1.1 2,762 2.864 2,966 107.6 42 ±2.0 ±1.1 2,671 2.770 2,870 109.4 43 ±2.2 ±1.
PAGE 14
TROUBLESHOOTING Be sure to check for broken before troubleshooting system. Table 8 -SYMPTOM Unit Fails to Start. General System (Table 8) wiles or loose Troubleshooting PROBABLE CAUSE Only Indoor Fan Works when Cooling or Heating is Desired. NOTE: Indoor fan runs continuously in cooling mode. Only Indoor Fan Motor and Outdoor Fan Motor are Working. No Cooling and/or Heating Takes Place. No Air Supply at Indoor Unit (Compressor Operates).
PAGE 15
PAGE 16
Copyright 2005 Carrier Corporation Manufacturer reserves the right to discontinue, or change at any time, specifications PC 111 Catalog No. 533-80123 Printed in U.S.A. or designs without notice and without incurring obligations.