Specifications

63
schedule. Select OVERRIDE, and set the desired override
time.
Another condition for start-up must be met for chillers that
have the REMOTE CONTACTS OPTION on the EQUIP-
MENT SERVICE screen set to ENABLE. For these chillers,
the REMOTE START CONTACT parameter on the MAIN-
STAT screen must be CLOSED. From the ICVC default
screen, press the and softkeys. Scroll to
highlight MAINSTAT and press the softkey. Scroll
down the MAINSTAT screen to highlight REMOTE START
CONTACT and press the softkey. Then, press
the softkey. To end the override, select REMOTE
CONTACTS INPUT and press the softkey.
Once local start-up begins, the PIC II performs a series of
pre-start tests to verify that all pre-start alerts and safeties are
within the limits shown in Table 9. The RUN STATUS parame-
ter on the MAINSTAT screen line now reads PRESTART. If a
test is not successful, the start-up is delayed or aborted. If the
tests are successful, the chilled water/brine pump relay energiz-
es, and the MAINSTAT screen line now reads STARTUP.
Five seconds later, the condenser pump relay energizes.
Thirty seconds later the PIC II monitors the chilled water and
condenser water flow devices and waits until the WATER
FLOW VERIFY TIME (operator-configured, default 5 minutes)
expires to confirm flow. After flow is verified, the chilled water
temperature is compared to CONTROL POINT plus
1
/
2
CHILLED WATER DEADBAND. If the temperature is less
than or equal to this value, the PIC II turns off the condenser
pump relay and goes into a RECYCLE mode.
NOTE: The 19XR units equipped with ICVC are not available
with factory installed chilled water or condenser water flow
devices (available as an accessory for use with the CCM con-
trol board). In place of the cooler and condenser water pressure
inputs on the CCM is a 4.3 kilo-ohm resistor and a jumper
lead.
If the water/brine temperature is high enough, the start-up
sequence continues and checks the guide vane position. If the
guide vanes are more than 4% open, the start-up waits until the
PIC II closes the vanes. If the vanes are closed and the oil pump
pressure is less than 4 psi (27.6 kPa), the oil pump relay ener-
gizes. The PIC II then waits until the oil pressure (OIL PRESS
VERIFY TIME, operator-configured, default of 40 seconds)
reaches a maximum of 18 psi (124 kPa). After oil pressure is
verified, the PIC II waits 40 seconds, and the compressor start
relay (1CR) energizes to start the compressor.
Compressor ontime and service ontime timers start, and the
compressor STARTS IN 12 HOURS counter and the number of
starts over a 12-hour period counter advance by one.
Failure to verify any of the requirements up to this point will
result in the PIC II aborting the start and displaying the applica-
ble pre-start alert mode of failure on the ICVC default screen.
A pre-start failure does not advance the STARTS IN 12 HOURS
counter. Any failure after the 1CR relay has energized results in
a safety shutdown, advances the starts in 12 hours counter by
one, and displays the applicable shutdown status on the ICVC
display.
The minimum time to complete the entire prestart sequence
is approximately 185 seconds.
Table 9 — Prestart Checks
MENU
STATUS
SELECT
SELECT
CLOSE
RELEASE
A—START INITIATED: Pre-start checks are made; evaporator pump
started.
B—Condenser water pump started (5 seconds after A).
C—Water flows verified (30 seconds to 5 minutes maximum after B).
Chilled water temperatures checked against control point. Guide
vanes checked for closure. Oil pump started; tower fan control
enabled.
D—Oil pressure verified (15 seconds minimum, 300 seconds maximum
after C).
E—Compressor motor starts; compressor ontime and service ontime
start, 15-minute inhibit timer starts (10 seconds after D), total com-
pressor starts advances by one, and the number of starts over a
12-hour period advances by one.
F—SHUTDOWN INITIATED — Compressor motor stops; compressor
ontime and service ontime stop, and 1-minute inhibit timer starts.
G—Oil pump and evaporator pumps deenergized (60 seconds after F).
Condenser pump and tower fan control may continue to operate if
condenser pressure is high. Evaporator pump may continue if in
RECYCLE mode.
O/A — Restart permitted (both inhibit timers expired: minimum of 15 minutes
after E; minimum of 1 minute after F).
Fig. 30 — Control Sequence
QUANTITY CHECKED REQUIREMENT ALERT STATE IF FALSE
STARTS IN 12 HOURS
< 8 (not counting recycle restarts or auto restarts after power failure)
ALERT is cleared once RESET is pressed.
100
COMP THRUST BRG TEMP < [COMP THRUST BRG ALERT] –10° F (5.6° C) 101
COMP MOTOR WINDING TEMP < [COMP MOTOR TEMP OVERRIDE] –10° F (5.6° C) 102
COMP DISCHARGE TEMP < [COMP DISCHARGE ALERT] –10° F (5.6° C) 103
EVAP REFRIG LIQUID TEMP < [EVAP REFRIG TRIPPOINT] + [REFRIG OVERRIDE DELTA T] 104
OIL SUMP TEMP < 150° F (65.5° C) or <[EVAPORATOR REFRIG TEMP] + 50° F (27.8° C) 105
CONDENSER PRESSURE
< [COND PRESS OVERRIDE] –20 PSI (138 kPa) and
< 145 psi (1000 kPa)
106
PERCENT LINE VOLTAGE < [Undervoltage Threshold] 107
PERCENT LINE VOLTAGE > [Overvoltage Threshold] 108
ACTUAL GUIDE VANE POS Controls test guide vane calibration must be performed 109