Operating instructions

4

Fig. 1 - Model number nomenclature ...........................................................................................................................................11
Fig. 2 - 19XR machine components ..............................................................................................................................................12
Fig. 3 - Typical 19XR unit diagram................................................................................................................................................13
Fig. 4 - Lubrication system ............................................................................................................................................................. 14
Fig. 5 - Machine rigging guide .......................................................................................................................................................16
Fig. 6 - Reference diagram, machine operating weights .............................................................................................................17
Fig. 7 - 19XR Cooler side view ...................................................................................................................................................... 18
Fig. 8 - 19XR Chiller top view .......................................................................................................................................................18
Fig. 9 - 19XR Compressor detail ................................................................................................................................................... 19
Fig. 10 - 19XR Rear view ...............................................................................................................................................................19
Fig. 11 - Dimensional drawing ....................................................................................................................................................... 20
Fig. 12 - Standard isolation ............................................................................................................................................................22
Fig. 13 - 19XR Chiller footprint ....................................................................................................................................................22
Fig. 14 - Levelling accessory for 19XR units ................................................................................................................................23
Fig. 15 - 19XR Spring isolation ......................................................................................................................................................23
Fig. 16 - Typical nozzle piping (not supplied by Carrier) ...........................................................................................................24
Fig. 17 - Standard waterboxes and nozzle arrangements ...........................................................................................................25
Fig. 18 - Optional pumpout system piping schematic with storage tank .................................................................................. 26
Fig. 19 - Pumpout system piping schematic without storage tank............................................................................................. 26
Fig. 20 - Relief device locations ..................................................................................................................................................... 27
Fig. 21 - Unit with unit-mounted starter/variable-frequency drive ........................................................................................... 29
Fig. 22 - Unit with separate starter/variable-frequency drive .................................................................................................... 30
Fig. 23 - Diameter and distance between terminals for the wiring between compressor starter and motor .......................31
Fig. 24 - COMM1 CCN communication wiring for multiple 19XR chillers (typical) ............................................................. 32
Fig. 25 - Machine isolation .............................................................................................................................................................33
Fig. 26 - View of module in the control box .................................................................................................................................34
Fig. 27 - Detector support fixing ....................................................................................................................................................35
Fig. 28 - Detector fixing .................................................................................................................................................................. 35
Fig. 29 - Changing SW2 switch 1 ...................................................................................................................................................35
Fig. 30 - Dehydration cold trap .....................................................................................................................................................39
Fig. 31 - 19XR leak detection procedure...................................................................................................................................... 37
Fig. 32 - Rotation diagram .............................................................................................................................................................43
Fig. 33 - Refrigeration log ..............................................................................................................................................................46
Fig. 34 - Guide vane actuator linkage ........................................................................................................................................... 48
Fig. 35 - 19XR float valve design ................................................................................................................................................... 50
Fig. 36 - Compressor fits and clearances ......................................................................................................................................51
Fig. 37 - VFD cooling circuit ..........................................................................................................................................................54
Fig. 38 - VFD box installation (rear view) ...................................................................................................................................54
Fig. 39 - VFD tunnel-side view ......................................................................................................................................................55
Fig. 40 - Lifting the VFD ................................................................................................................................................................55
Fig. 41 - Detailed perspective view of the unit ............................................................................................................................56
Fig. 42 - Unit rear/side view ........................................................................................................................................................... 57
Fig. 43 - VFD box support installation .........................................................................................................................................57
Fig. 44 - Compressor details ...........................................................................................................................................................57
Fig. 45 - VFD box installation (front view) ..................................................................................................................................57
Fig. 46 - Variable-frequency drive cabinet for machines with maximum nominal current up to 608 A ...............................59
Fig. 47 - Variable-frequency drive cabinet for machines with maximum nominal current above 608 A ..............................59
Fig. 48 - Typical 19XRV unit diagram ...........................................................................................................................................60
Fig. 49 - Height of 19XRV with variable-frequency drive - 19XR-506---912 and 19XR-506---922 .......................................61
Fig. 50 - Height of 19XRV with variable-frequency drive - 19XR-506---802 and 19XR-506---81 .........................................61
Fig. 51 - Location of the 19XRV isolation valves ........................................................................................................................62
Fig. 52 - 19XRV Communication gateway ...................................................................................................................................64
Fig. 53 - 19XRV Communication interface board ......................................................................................................................66
Fig. 54 - Access to motor terminals ...............................................................................................................................................69
NOTE: The images in this document are for illustrative purposes only and are not part of any offer for sale or contract.