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Carlo Gavazzi Automation S.p.A.

IBS04, ICS05 IO-Link 3-wire DC

IBS04, ICS05 IO-Link 3-wire DC DS EN10/07/2018

Miniaturized proximity inductive sensors with IO-Link communication

Description

The IBS04 and ICS05 series represent the optimal

solution for industrial automation equipment in

applications where space is limited, including tool-

selection, robotic position-sensing and control of

micro-mechanisms. The advanced electronics

is enclosed in a robust stainless steel housing.

The availability of the M8-plug and 2m-PVC cable

connection allow exible mounting.

On-board IO-Link communication opens up many

possibilities, such as easy conguration and set-

up of the devices and advanced parameter setting.

Benets

• A complete family. Available in Ø4 and M5 male

thread robust stainless steel housings with an operating

distance of 0.8 to 1.3 mm.

• High speed detection. IBS04 and ICS05 inductive

proximity sensors can reach an operating frequency of

up to 6 kHz.

• Easy to install. The active face can be installed ush

with the surrounding area. The user can choose between

2 m PVC cable and M8-disconnect plug versions.

• High precision. The onboard advanced microcontroller

ensures better stability with respect to environmental

inuences, with highly reliable repeatable measurements

between -25 and +70°C.

• Easy customization to specic OEM requests:

di󰀨erent cable lengths and materials, special labelling,

customized pig-tail solutions with special cables and

connectors are possible on request.

Only for IO-Link sensors

• The output can be operated either as a switching output

or in IO-Link mode.

• Fully congurable via IO-Link v1.1. Electrical outputs

can be congured as PNP/NPN/Push-pull, normally

open or normally closed.

• Timer functions can be set, such as switch-on and

switch-o󰀨 delay

• Adjustable sensing distance and hysteresis: sensing

distance can be set to 62% or 100% of the maximum

sensing distance

• Temperature monitoring: over or under-run temperature

alarms can be set

•

Applications

• Non contact detection of metal objects in general position-sensing and presence-sensing in industrial applications

• Particularly suitable for rotational speed monitoring thanks to the high operating frequency

Main functions

• Integrated diagnostic function with ashing LED in the event of a short circuit or overload

Summary of content (12 pages)

PAGE 1
IBS04, ICS05 IO-Link 3-wire DC Miniaturized proximity inductive sensors with IO-Link communication Benefits • A complete family. Available in Ø4 and M5 male thread robust stainless steel housings with an operating distance of 0.8 to 1.3 mm. • High speed detection. IBS04 and ICS05 inductive proximity sensors can reach an operating frequency of up to 6 kHz. • Easy to install. The active face can be installed flush with the surrounding area.
PAGE 2
IBS04, ICS05 IO-Link 3-wire DC IO-Link sensors • The devices can be operated in IO-Link mode once connected to an IO-Link master, or in standard I/O mode. • In IO-Link mode the switching signals of the sensor are made available in the process data via the IO-Link interface. • Several sensor functions can be set via the IO-Link interface: ►► Adjustable switching distance: 62% or 100% of the maximum switching distance. ►► Adjustable hysteresis: standard or increased value.
PAGE 3
IBS04, ICS05 IO-Link 3-wire DC Selection guide Ø4 Standard and extended range, short housing Connection Cable Plug Cable Plug Rated operating distance Sn 0.8 mm 0.8 mm 1.3 mm 1.3 mm Ordering no. NPN, Normally open Ordering no. PNP, Normally open Ordering no. NPN, Normally closed Ordering no.
PAGE 4
IBS04, ICS05 IO-Link 3-wire DC Structure IBS04 A A B B A C B C Element A Component Sensing face B LED C M8, 3 pin, male connector Function Flush Yellow LED: Output flashing: short circuit or overload indication For plug versions only ICS05 A B A B A C B C D C D Element A B Component Sensing face 2 nuts C LED D M8, 3 pin, male connector 10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN Function Flush For sensor mounting Yellow LED: Output flashing: short circuit or overload ind
PAGE 5
IBS04, ICS05 IO-Link 3-wire DC Sensing Detection Rated operating distance Sn 0.8 mm standard range or 1.3 mm extended range The operating distance is measured according to IEC 60947-5-2, using a standard target moving axially. This target is square shape 1 mm thickness, made of steel e.g. type Fe 360 as defined in ISO 630 and it shall be of the rolled finish.
PAGE 6
IBS04, ICS05 IO-Link 3-wire DC Distance [Thou] -3,9 0 3,9 7,8 11,7 15,6 19,5 23,4 27,3 31,2 2,5 -0,5 23,6 S 0 -23,6 -1 -70,8 -2 0 -0,5 -118 0,9 -3 0,3 0,4 0,5 0,6 0,7 0,8 60 Distance [mm] -3,5 138 69 46 T 23 S 0 -23 -46 -69 -2 -3 0,2 52 -1 -2,5 0,1 44 -1,5 -94,4 0 36 92 0,5 -2,5 -0,1 28 115 1 -47,2 -1,5 20 1,5 [mm] [mm] 0,5 12 2 47,2 T 1 4 2,5 70,8 1,5 -4 3 94,4 2 0 35,1 118 [Thou] 3 3,5 [Thou] Distance [Thou] -92 -115 -0,1
PAGE 7
IBS04, ICS05 IO-Link 3-wire DC Features Power Supply Rated operational voltage (Ub) Ripple (Urpp) No load supply current (Io) Power ON delay (tv) 10 to 30 VDC (ripple included) ≤ 10% ≤ 15 mA ≤ 50 ms Outputs Standard sensors Output functions NPN or PNP by sensor type Output configuration N.O. and N.C.
PAGE 8
IBS04, ICS05 IO-Link 3-wire DC • Possibility to disable the LED Environmental Ambient temperature Ambient humidity Vibration Shock Degree of protection Operating: -25° to +70°C (-13° to +158°F) Storage: -30° to +80°C (-22° to +176°F) Operating: 35% to 95% Storage: 35% to 95% 10 to 55 Hz, amplitude 1.0 mm; sweep cycle 5 IEC 60068-2-6 min; in X, Y and Z direction 30 G /11 ms.
PAGE 9
IBS04, ICS05 IO-Link 3-wire DC Connection Diagrams 1 BN + 4 BK 4 BK 3 BU 3 BU - Fig. 6 NPN - Normally open 1 BN + 1 BN - Fig. 7 NPN - Normally closed + 1 BN + 4 BK 4 BK 3 BU 3 BU - Fig. 8 PNP - Normally open - Fig. 9 PNP - Normally closed 1 BN 4 BK 3 BU + Out/IO-Link - Fig. 10 IO-Link BN: brown 10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN Colour code BK: black BU: blue Carlo Gavazzi Automation S.p.A.
PAGE 10
IBS04, ICS05 IO-Link 3-wire DC Dimensions [mm] IBS04 [mm] 4 1 ED L .5 Ø1 .5 Ø1 23.2 D LE 3.9 Ø4 Ø3.2 28.2 M8x1 Ø4 17.7 3 17.7 6.9 38.2 Fig. 11 Short body, flush version, cable Fig. 12 Short body, flush version, plug ICS05 [mm] 17.7 D LE 2.5 23 Ø3.2 2 x Lock washer 28.2 Fig. 13 Short body, flush version, cable 10/07/2018 IBS04, ICS05 IO-Link 3-wire DC DS EN SW 7 .5 Ø1 D LE 3.9 2 x Lock washer M8x1 .5 Ø1 3 M5x0.5 SW 7 M5x0.5 2.5 4 1 17.7 6.9 23 38.2 Fig.
PAGE 11
IBS04, ICS05 IO-Link 3-wire DC Installation Ø4, M5 flush d ≥ 3 x Sn d d d ** Fig. 15 Flush sensor, when installed in damping material Fig. 16 Flush sensors, when installed together in damping material Sensors installed opposite each other ≥ 6 x Sn Fig.
PAGE 12
IBS04, ICS05 IO-Link 3-wire DC Delivery contents and compatible components Delivery contents • • • • Inductive proximity switch 2 fixing nuts (only for ICS05) 2 lock washers (only for ICS05) Packaging: plastic bag CARLO GAVAZZI compatible components • Connector type: CONB53... series to be purchased separately Further reading Information Where to find it IO-Link manual QR http://www.productselection.net/MANUALS/UK/IOL_IM.pdf Connectors http://www.productselection.net/Pdf/UK/CONB5.