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Integrated Control Solutions & Energy Savings

humiSteam Wellness

User manual

humidiﬁ ers for steam baths

Summary of content (52 pages)

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humiSteam Wellness humidifiers for steam baths User manual Integrated Control Solutions & Energy Savings
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ENG CAREL adopts a policy of continual development. Consequently, CAREL reserves the right to make changes and improvements to any product described in this document without prior warning. The technical speciﬁcations shown in the manual may be changed without prior warning. The liability of CAREL in relation to its products is speciﬁed in the CAREL general contract conditions, available on the website www.carel.
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ENG CONTENT 1. INTRODUCTION AND ASSEMBLY 8. MAINTENANCE MENU 7 8.1 Conﬁg. resore .......................................................................................................30 8.2 System info............................................................................................................30 8.3 Manual procedure ............................................................................................30 8.4 Cylinder substitution........................................................
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ENG 1.1 humiSteam Wellness (UEW*) 1.3 Opening the packaging Range of isothermal immersed electrode humidiﬁers with liquid crystal display for the control and distribution of steam.
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ENG installer 1.5 Wall-mounting 1.6 Removing the front cover Models UE001 to UE018 Fit the humidiﬁer on the wall using the support bracket and the screw kit supplied (for the dimensions in mm see Fig. 1.d). Assembly instructions: 1. unscrew the wall bracket from the humidiﬁer bracket; 2. fasten the wall bracket (see Fig. 1.e), checking horizontal position with a spirit level; if installed on a masonry wall, the plastic anchor plugs (dia. 8 mm/0.31” ) and screws (dia. 5 mm x L= 50 mm/ 0.19” x L= 1.
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ENG 1.7 Fitting the front cover 1.8 Components and accessories Once having opened the packaging and removed the front cover of the humidiﬁer, make sure the following are included: Models UE001 to UE018 1 3 installer 4 2 Fig. 1.i 1.
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ENG 2. WATER CONNECTIONS Important: before proceeding, disconnect the power supply. . installer Models UE001 to UE018 Models UE025 to UE065 4 2 1 2 3 user 1 7 4 3 5 4 6 service 5 6 Fig. 2.a Water connections:        1. install a manual valve upstream of the installation (to be able to cut oﬀ the water supply); 2. connect the humidiﬁer to the water supply. On models UE001 to UE0018, use a hose with 3/4’’G ﬁttings (see par.
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ENG Fittings provided for the water connections: Modelli UE001…UE018 Modelli UE025…UE065 A. B. C. supply water inlet drain water outlet bottom tank drain water outlet (models UE025 to UE065 only) A B installer Key: B A C Fig. 2.b user Hydraulic interfaces dimensions Interfaces dimensions drain/ﬁll dimensions mm (inc) UE001 a UE018 D D’ E E’ 72.6 (28.6) 125.4 (49.4) 52.6 (20.7) 107.5 (42.3) dimensions mm (inc) UE001 a UE018 F F’ G G’ 126.7 (5) 224 (8.82) 137.9 (5.43) 21.7 (0.
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ENG installer 2.1 Supply water Only use mains water with: • pressure between 0.1 and 0.8 MPa (14.5 and 116 PSI), temperature between 1 and 40 °C (33.8 and104 °F) and an instant ﬂow-rate no lower than the rated ﬂow of the ﬁll solenoid valve, the connection is G3/4M (see par. “Technical speciﬁcations” page 41); • range hardness 10 to 40 °F h (equal to 400 ppm of CaCO3), conductivity: 75 to 1250 μS/cm; • no organic compounds.
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ENG 3. STEAM DISTRIBUTION Assembly instructions (see Fig.3.b): For the correct delivery of steam, a steam distributor must be used, sized according to output of the humidiﬁer. In addition, the distributor must be installed in a part of the steam bath that is easily reached by the hoses running from the humidiﬁer (see Fig. 3.b as an installation example).
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ENG 3.3 Steam hoses Final checks • use CAREL hoses (max. 4 m long, see “Models of steam hoses”, page 41).  the steam outlet hoses run upwards and the distributor has a minimum incline of 2° upwards (see Fig. 3.c);  the ends of the hose are tightened to the ﬁttings with metal clamps;  the curves in the tubing are suﬃciently wide (radius > 300 mm / 11.
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ENG 4. ELECTRICAL CONNECTIONS outside unit, bottom view inside unit, top view 1 2 3 3 2 Note: to avoid unwanted interference, the power cables should be kept apart from the probe signal cables. 1 Single-phase models Three-phase models am iSte humness ll We PE Fig. 4.a am iSte m u s h nes ll We L N PE Models UE025 to UE065 user Before making the connections, ensure that the machine is disconnected from the mains power supply.
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ENG CONTROL WITH TWO CAREL PROBE installer HUMIDISTAT (ON/OFF action) • connect outputs M7.1 and M7.2 to a humidistat • jumper outputs M2.7 and M2.8 M.2 M.7 • jumper outputs M2.7 and M2.8 or connect to a remote contact • connect outputs M2.1, M2.2 and M2.3 to main probe • connect second probe to terminals M2.3, M2.5 and M2.6 M.8 M.2 M.2.1 M.2.2 M.2.3 M2.4 M.2.5 M.2.6 M.2.7 M.2.8 M.7 M.8 M.7.1 M.7.2 M.2.1 M.2.2 M.2.3 M2.4 M.2.5 M.2.6 M.2.7 M.2.8 M.2 M.
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ENG CAREL PROBES AVAILABLE: • room: code ASET030001 4.4 Alarm contact (M6.1 - M6.3) Contact available for the remote signalling of one or more alarms. If non-CAREL probes are used, check: • voltage signal: 0 to 1 Vdc, 0 to 10 Vdc, 2 to 10 Vdc, terminal M2.1 (GND: M2.2); • current signal: 4 to 20, 0 to 20 mA, terminal M2.4 (GND: M2.6). In addition, depending on the type of power supply: • +15 Vdc, terminal M2.3; • + 1 Vdc 135 ohm, terminal M2.4. NC C NO installer F US E M.5 M.6 M.6.3 M.6.2 M.6.
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ENG “Utilities powered at diﬀerent voltages (only 12/24V)” The humidiﬁer activates but does not supply power to the utilities. The utilities are thus powered externally and at diﬀerent voltages. Types of utility connection installer “Utilities powered at the same voltage” The humidiﬁer supplies power to and activates the utilities connected at the same voltage. This is done by applying a 12 V, 24 V or 230 V power supply to terminals AP1 and AP2. Procedure: 1.
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ENG 4.6 Remote display terminal 4.7 GSM network connection (send SMS) The display terminal can be detached from the humidiﬁer and moved to another place. Depending on the distance required, the following are necessary: • up to 50 metres: 6-wire telephone cable and two EMC ﬁlters (code 0907858AXX) (see Fig. 5.a); • up to 200 metres: two CAREL TCONN6J000 boards, 6-wire telephone cables and an AWG20-22 shielded cable with 3 twisted pairs (for the connection of the two boards, Fig. 5.b).
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ENG installer Operate as follows: - Parameter “Installer / Supervisor / Supervisor (2/2) / Reg. from BMS ‘: default oﬀ, set to ON (or via serial non-volatile digital serial Variable 80: default 0, set to 1) - Variable volatile serial Full 31: Set a value between 0 and 1000: Proportional: tenths of a percentage, Temper: tenths of ° C / ° F, humidity: tenths of RH%. -Variable Serial Digital 10: warning SERIAL OFFLINE GND +- - Parameter “Installer / Supervisor / Supervisor Connect / Oﬄine al.
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ENG 5. STARTING AND USER INTERFACE Press DOWN to select the number corresponding to the desired function and then ENTER to conﬁrm. Press ESC repeatedly to return to the “Main” screen.  water connections: Fig. 2.a page 10. In the event of water leaks do not start the humidiﬁer before having resolved the problem;  steam distribution: Fig. 3.d page 13;  electrical connections chap. 4 Signal Type: 1. NTC probe 2. 0…1 Vdc 3. 2…10 Vdc 4. 0…10 Vdc 5. 0…20 mA 6. 4…20 mA 5.
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ENG 5.4 Keypad 5.6 “Main” screen 1 4 1 2 5 2 3 6 3 installer 8 7 6 5 4 Fig. 5.c Fig. 5.
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ENG If enabled time bands, and you want to change the state machine (OFF ON), or the setpoint, the following screen appears: status Setpoint Fine Reg. timed (*) ON/OFF ... °C date and hour NOT ACTIVE / ACTIVE Series of read-only screens for displaying the main humidiﬁer status values. To access, press PRG from the “Rapid Selection” screen. There are 2 “INFO” screens ,to move from one screen to the next, press UP or DOWN. Press ESC to return to the “Main” screen.
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ENG installer 5.9a Main menu 3.Sanification To access press PRG from the main screen Buttons: • UP and DOWN: navigation inside the sub-menus, screens, and range of values and settings; • ENTER: conﬁrm and save the changes made; • ESC: to go back (pressed repeatedly returns to the “Main” screen). 1. User Sanification (2/3) Saniﬁcation time 1 Supply fan Extrac fan Steam product. Saniﬁcat.Pump 1. Keyboard lock Keyboard lock Enable keyboard lock 2. High temp.
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ENG 2. Sys Info Sys Info Code Version Date Bios Boot 3. Manual Procedure Manual Procedure (1/2) Manual Procedure Contactor Fill Drain Alarm installer Config.restore (2/2) Delete Alarm History 4. Cyl. substitution user Manual Procedure (2/2) Supply Fan Extrac Fan Essence 1 Essence 2 Essence 3 Sanification Light Cylinder substitution Emptying Cylinder Pre-cleaning Cylinder Reset hour count. Last reset histary deleted service 5. Alarm history 25 “Wellness” +0300060EN - rel. 1.1 - 16.12.
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ENG 6. USER MENU installer From the main screen press: • PRG to access the main menu, • ENTER to select and access the menu user. it is possible the selection of 3 bands on and oﬀ and change the set point within 24h. Es: User menu screens: 1.keyboard lock 2. Alarm Hight temperature 3. Clock 4. Enable scheduler day: LUN 6.
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ENG 7. INSTALLER MENU From the main screen press: • PRG to access the main menu, • DOWN to select the installer menu, • ENTER, • enter the password “77”, • ENTER to conﬁrm and access the installer menu. 7.2 Utilities configuration Installer menu screens: Essence Fans Sanification Light installer 1. 2. 3. 4. Essence 1 (1/3) 1. Regulation type 2. Utilities config. 3.Functional options 4. Drain options 5. Supervisory 6.
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installer ENG In AUTO mode and type PERIODIC, the fan operation is independent of steam but is active for the ON time (T ON) and oﬀ to the OFF time (T OFF) selectable. 7.3 Functional options In AUTO mode and type Programs (active only if scheduler enabled), the fan remains on during all sections of humidiﬁer ON and OFF switched oﬀ during the scheduler.
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ENG 7.5 Supervisory parameter ident. number for BMS net Baud rate Protocol Time offline range 0 to 200 def. 1 UOM 1200, 2400, 4800, 9600, 19200 CAREL, MODBUS, LON, RS232, GSM(*), WINLOAD YES/NO 19200 Bps installer Supervisory (1/2) CAREL NO (*) By setting the GSM protocol, when alarms are activated the humidiﬁer sends an SMS (short message service) to the mobile telephone number set. Supervisory (2/2) range YES/NO def.
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ENG 8. MAINTENANCE MENU installer Important: the operations described in this menu must only be carried out by qualiﬁed personnel. 8.3 Manual procedure Important: these operations must only be performed by qualiﬁed personnel, incorrect use may cause serious damage. From the main screen press: • PRG to access the main menu, • DOWN to select the Maintenance menu, • ENTER, • UP or DOWN to enter the password “77”, • ENTER to conﬁrm and access the Maintenance menu.
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ENG In the case of potentially dangerous alarms, the controller automatically stops the production of steam. For some alarm events, the alarm relay is also activated at the same time as the signa (see the table below). Active alarm states cannot be reset. If more than one alarm is active, the display shows all the codes in sequence, after having pressed the alarm button once and then pressing the “UP” or “DOWN button.
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service user installer ENG Warning: EA Foam Cylinder Foam alarm Warning: CP Pre-exhaustion cylinder Alarm: EU Cylinder full Cylinder being depleted 1. ﬂush the water supply lines; Manual 2. clean the cylinder, make sure a softener is not used (if so, use another source of water or reduce the softening).
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ENG 10. MAINTENANCE AND SPARE PARTS 1 4 3 5 service 2 ﬁll tank internal tubing kit ﬁll solenoid valve kit cylinder manifold with drain pump plastic base plastic humidiﬁer top TAM (transformer for measuring the current) transformer contactor fuse holder F1-F2 pCOe expansion board ( controller I/O expansion ) electronic controller fuse holder F3 power terminals utility terminal block switch terminal with display user 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 installer Key 10.
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ENG Table of water circuit, electrical and electronic spare parts, UE001 to 018 description UE001 UE003 UE005 spare part code UE008 UE009 position ﬁg. UEKT10000M UEKBOTTOM0 UEKTOP0000 UEKDRAIN01 1 3 2 6 7 5 11.a 11.a 11.a 11.b 11.a 11.a HCT1EWW000 UEKTAM0000 UEKCONT400 UEKTR30000 18 8 10 9 11.b 11.b 11.b 11.b UEWzzv00xi(2) PCOE00TLN0 13 12 11.b 11.b URKFH10000 UEKFH10000 UEKFUSE100 0605615AXX 0605595AXX UEKFUSE200 UEKFUSE400 S90CONN002 11 14 - 11.b 11.
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ENG 10.
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ENG Table of water circuit, electrical and electronic spare parts, UE025 to UE065 description spare part code UE035 installer UE025 UE045 400 V 230 V position ﬁg. 7 6 5 3 4 2 1 11.c 11.c 11.c 11.c 11.c 11.c 11.c 20 12 11.d 11.
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Replacement Important: the cylinder must be only be replaced by qualiﬁed personnel, and with the humidiﬁer unplugged from the power supply. In normal conditions, the disposable cylinders should be replaced after one year (or 2500 hours of operation, if cleaned periodically), while the openable cylinders last 5 years (or 10,000 hours of operation, if cleaned periodically). They must be replaced immediately – even before the speciﬁed intervals – if any anomalies occur.
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ENG 10.5 Cylinder connection, three-phase models UE001 to UE065 production (kg/h) 25 conductivity (μS/cm) 45 65 Important: power supply (V) 230 400 A B B B A B A B A A A B / A / B Tab. 10.f 75/350 μS/cm 350/1250 μS/cm 75/350 μS/cm 350/1250 μS/cm 75/350 μS/cm 350/1250 μS/cm 75/350 μS/cm 350/1250 μS/cm 35 10.
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ENG 11. WIRING DIAGRAMS 11.1 Diagram of single-phase models UE001 to UE009 Key: TR MS FV DP transformer manual switch ﬁll valve drain pump LS CS F5-F6 TAM high level electrodes conductimeter PCOe fuses external TAM installer terminal block contactor primary fuses fuse protection drain pump secondary fuses service user TB K F1-F2 F3 F4 Fig. 11.a (**) Attention: for TAM conﬁgurations and connections see par. 12.1 39 “Wellness” +0300060EN - rel. 1.1 - 16.12.
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ENG 11.2 Diagram of three-phase models UE003 to UE018 TB K F1-F2 F3 F4 terminal block contactor primary fuses fuse protection drain pump secondary fuses TR MS FV DP transformer manual switch ﬁll valve drain pump LS CS F5-F6 TAM service user installer key: Fig. 11.b (**) Attention: for TAM conﬁgurations and connections see par. 12.1 “Wellness” +0300060EN - rel. 1.1 - 16.12.
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* CS FV 41 F1 F2 F3 RD TR F4 NC 1 F6 service MS F5 NO 2 NC 2 PCOE 1 C3 NC 3 NC 4 NO 4 G ND G ND + 15 V 10 mA sensor 2 sensor 1 T+ TLAN J3 J8 P1 C4 NO 3 GND G G0 SIGNAL ALAR M R E LAY production request for slave units remote ON-OF F dipswitch J7 VE NO 1 1 1 .1 .2 .3 .1 .2 .1 .2 J6 P3 C2 NO 2 NC 2 B PCOE 2 NC 1 J7 PS NO 3 M6. PF1 user M5. M1. M8. M7. J19 NC 3 dipswitch C3 Su pervisory network M2. 2 2 .1 .2 .3 .4 .5 .6 .7 .8 .1 .2 .1 .
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ENG 12. GENERAL FEATURES AND MODELS The following table lists the electrical data relating to the power supply of the various models and the speciﬁcations of each. Note that some models may be powered at diﬀerent voltages, obviously with diﬀerent power input and steam production. power(2) (kW) UE001 UE003 steam production (2; 4) (kg/h) 1.5 3 UE005 5 3.7 UE008 8 6.0 UE009 UE010 9 10 6.7 7.5 UE015 15 11.2 E018 UE025 18 25 13.5 18.7 UE035 35 26.2 UE045 45 33.7 UE065 65 48.
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ENG 12.2 Technical specifications UEX models UE001* UE003* UE003** UE005* UE005** UE008** UE009* UE010** steam connection 230 V 22/30 (0.9/1.2) 30 (1.2) dia. mm (in) 400 V 22/30 (0.9/1.2) 30 (1.2) 0/1500 (0/0.218) 0/1300 (0/0.188) conductivity range (μS/cm) drain water connection dia. mm (in) typical temperature °C (°F) instant ﬂow-rate (l/min) environmental conditions ambient operating temp. °C (°F) ambient operating humidity (% rH) storage temperature °C (°F) UE035** UE045** 2x40 (2x1.
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ENG 12.4 Models of concentrated jet steam distributors max. capacity kg/h (lb/h) user CAREL distributors jet concentrated code Ø steam inlet max. capacity mm (in) Kg/h (lb/h) SDPOEM0012 22 (0.9”) 3 (6.6) SDPOEM0022 30 (1.2”) 18 (39.7) SDPOEM0000 30 (1.6”) 18 (39.7) con foro da 30mm( 1.6”) UE065W UE045W ( 230V ) UE045W UE035W UE025W UE018W UE015W UE010W UE009W UE008W UE005W UE003W installer Ø steam outlet mm (in) UE001W UEW models code 22 22 30 30 30 30 30 30 40 40 40 2x40 2x40 (0.9”) (0.
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ENG H > 250 mm (9.8”) H > 250 mm (9.8”) 70 mm 1/3 H H > 350 mm (13.8”) 1/3 H 200 mm (7.9”) installer min. 200 mm (7.9”) 4 3 2 1 2/5 H 1/5 H 200 mm (7.9”) min. 200 mm (7.9”) 5 7 6 H > 400 mm (15.7”) H > 500 mm (19.7”) H > 600 mm (23.6”) 2/7 H 2/5 H 2/7 H = 2/7 H 1/5 H min. 200 mm (7.9”) 8 = 2/7 H 1/7 H 9 H > 200 mm (7.9”) = H > 300 mm (11.8”) 10 = 11 H > 500 mm (19.7”) = = 1/2 H user 1/7 H 1/3 H = = 1/3 H = = service Fig. 12.f 12.
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ENG 67 71 lettura (R)/ scrittura (W) R R R R-W R-W R R R R R R R R R R R R R R R R R R R R R R R R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W 72 73 74 76 77 78 79 80 81 82 83 84 85 86 87 89 R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W R-W service user installer “ D“ CAREL - Modbus® 1 2 3 4 5 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 37 38 39 40 42 43 44 45 46 48 49 50 52 53 55 57 59 60 61 62 63 64 65 variabili digitali (Modbus®: COILS) C
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ENG installer On/Oﬀ from keyboard pCOE1 oﬄine pCOE2 oﬄine Enable fan immission in mode automatic (0=Setpoint;1=Scheduler) Status saniﬁcation in mode manual (0=oﬀ ;1=ON) Type of saniﬁcation (0=On/Oﬀ ;1=Automatic) Saniﬁcation active Enable saniﬁcation function Status fan immission during the ﬁrst cycle of saniﬁcation Status fan extraction during the ﬁrst cycle of saniﬁcation Status fan immission during the second cycle of saniﬁcation Status fan extraction during the second cycle of saniﬁcation Enable pump d
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service user installer ENG CAREL 1 2 3 4 5 6 7 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 81 96 97 98 99 100 101 102 105 106 107 108 110 111 112 113 “I” Modbus® 129 130 131 132 133 134 135 136 137 138 139 140 141 142 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 209 224 225 226 227 228 229 230 233 234 235 236 237 238 239 240 read (R)/write (W)
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ENG Independent control with temperature probe (see Fig. 13.b) Immersed electrode humidiﬁers manufacture steam by boiling the water contained inside the cylinder. The heat required to boil the water is produced by passing an electrical current through the cylinder. This is done by applying a voltage to the electrodes immersed in the water.
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ENG Drain due to inactivity installer 13.3 Supply water conductivity In humidiﬁer does not operate for an extended time (it remains on but does not produce steam), the water in the cylinder is drained automatically, to avoid stagnation and hygiene risks. To disable the periodical drain due to inactivity: installer menu > drain options > drain after inactivity. To set the inactivity time: installer menu > drain options > inactivity days (default 3 days).
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CAREL INDUSTRIES HQs Via dell’Industria, 11 - 35020 Brugine - Padova (Italy) Tel. (+39) 049.9716611 - Fax (+39) 049.9716600 e-mail: carel@carel.com - www.carel.com “Wellness” +0300060EN - rel. 1.1 - 16.12.