Open Fronted Cabinet
Copyright © February 2015 Future Products Group Limited. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of Future Products Group Ltd. Part No. 20862 Rev.
Table of Contents INTRODUCTION ................................................................................................................. 6 Welcome ........................................................................................................................................................... 6 Future Products Group (FPG) .................................................................................................................... 6 Guidance and Help ..................................
Exterior ........................................................................................................................................................... 16 Louvers ..................................................................................................................................................... 16 Painted and Metal Surfaces ..................................................................................................................... 16 Glass .............................
Refrigeration Equipment ............................................................................................................................... 24 Caution ..................................................................................................................................................... 24 Equipment Chassis................................................................................................................................... 24 Control Gear ...............................
INTRODUCTION Welcome VISAIR+ CABINETS - INTRODUCTION Future Products Group (FPG) Welcome to the world of FPG! Our products are designed and engineered to give you the optimal performance that you deserve with innovative visual merchandising appeal. We are confident that you will be delighted with your state of the art Inline Visair food service cabinet, and that it will become a valued appliance in your store. Guidance and Help Any new appliance can seem very complex and confusing at first glance.
Warranty cont. VISAIR+ CABINETS - INTRODUCTION Liability Exceptions Specific Exclusions Liability under this warranty does not include: Any loss, or damage or expenses directly or indirectly arising from use or inability to use the product or from any other cause. Any part of the cabinet which has been subject to misuse, neglect, alteration, incorrect installation, accident, or damage caused by transportation, use of abrasive or caustic chemicals, flooding, fire or acts of God.
OPERATION Cabinet Layout VISAIR+ CABINETS - OPERATION Visair Cube This is a stand-alone, open fronted cabinet, with glass side panels and a top fluorescent light. Various shelf configurations are available to accommodate different package sizes. Cabinets are fully self-contained, with an integral refrigeration unit. They are fitted with a condensate disposal pump, which can either discharge into a drain or a rear mounted condensate boil-off unit.
Controls & Indicators VISAIR+ CABINETS - OPERATION Power Switch and Indicator Lamps The main power switch is mounted in the top of the front base panel, on the right hand side. This is the only operator control, and it switches the lighting and refrigeration on and off. Indicator lamps show the operational state of the cabinet.
Preparation VISAIR+ CABINETS - OPERATION Shelf Location and Ticketing All shelves are adjustable in height and can easily be moved up or down, to match product size. The front edges of the shelves are profiled to carry ticketing/labels. Shelf Adjustment To alter the shelf position, slide the brackets upwards and disengage them from the support pillar. Insert the brackets in the new position and push them down firmly.
Preparation cont. VISAIR+ CABINETS - OPERATION Switch Power On Turn on the power switch, the compressor will run, and the cabinet temperature will begin to fall. The temperature controller is pre-set to maintain the cabinet temperature at 2 - 4C. It should not need adjustment. Load Cabinet After the cabinet has run for a 30 minute initial cool-down period, load it with pre-chilled product. The cabinet is designed to maintain the temperature of pre-chilled product at between 2 and 4C.
Routines VISAIR+ CABINETS - OPERATION After Hours Ideally, cabinets should not be turned off after hours or at night. If the cabinet is turned off, transfer the products to a cool store. When the cabinet is turned on again, allow it to run for 30 minutes before returning the chilled products. Cleaning It is recommended that cabinets be cleaned at the end of the working day, since they need to be shut down for this. See Cleaning section.
TROUBLE SHOOTING FAULT POSSIBLE CAUSE The mains isolating switch on the wall, circuit breaker or fuses are off at the power board The power switch on the cabinet is OFF The internal MCB has tripped off or failed The power switch is faulty Boil-off system has failed Ventilation grills are blocked Product blocking air grill Thermostat needs adjustment Ambient temperature > 25C Cabinet does not operate/start Evaporator coil iced up Refrigerated Cabinet does not reach temperature Condenser radiator blocke
TROUBLE SHOOTING continued Boil-off /Pump Failure LED illuminated If the cabinet shuts down and the Boil-off/Pump fail LED fault light is lit, then either the condensate pump has failed or the boil-off element thermal cut-out will have tripped. Thermal Cutout Tripped Check if the probe in the boil-off tank is dirty and needs cleaning (a dirty probe can complete a circuit to earth causing the unit to think water is still present and keep the element powered up) clean if required.
TROUBLE SHOOTING continued Lights not working When a cabinet alarm condition is present, the cabinet lights will go out to alert staff of the alarm condition. To determine the cause of the alarm condition, check the Carel controller display and the LED status indicator lamps. Carel Controller Display Alarm Codes Alarm code “IA” indicates the fault is due to the refrigeration high-pressure switch or low-pressure switch, tripping open circuit.
CLEANING Cautions VISAIR+ CABINETS - CLEANING Power ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING. Water THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET. Exterior VISAIR+ CABINETS - CLEANING Louvers Use a vacuum cleaner to remove dust and fluff from the ventilation louvers on the top of the cabinet. This will maintain the refrigeration efficiency, and prevent overheating.
Interior VISAIR+ CABINETS - CLEANING Side Glass The inside surfaces of the side panels are most easily cleaned after the products and shelves have been removed. Shelf Trays The shelf trays are easily lifted off for cleaning. The complete shelf module can also be removed by lifting it vertically, to disengage the support brackets from the back panel. Spillage Tray If there is liquid in the spillage tray, pull the base drawer forward, and place a receptacle under the drain, before removing the plug.
Interior cont. VISAIR+ CABINETS - CLEANING Cleaning the Base Cavity The cabinet base is mounted on runners, and can be pulled forwards to access the base cavity. Sweep out, or use a vacuum cleaner, to remove any debris. A Wet-and-Dry vacuum cleaner should be used, since there is likely to be some water in the bottom. Fan Deck The fan deck is not fixed, and can be lifted up, unplugged and removed for cleaning.
Interior cont. VISAIR+ CABINETS - CLEANING Cooling Coil and Probes With the back plates removed, the cooling coil is exposed. No cleaning is normally required, but if there is any debris visible, carefully remove it with a vacuum cleaner. Be very careful not to bend or distort the fins of the cooling coil, as this would reduce the airflow. Also be careful not to move or disturb the location of the two temperature probes.
Mandatory Cleaning Routines VISAIR+ CABINETS - CLEANING Warning It is mandatory to have the radiator fins cleaned periodically, by a refrigeration engineer. (see Servicing section). Failure to carry out routine cleaning/servicing schedules will void the warranty on the refrigeration equipment. To maintain optimum performance, cleaning must be regular and thorough. It is recommended that a schedule of cleaning operations should be drawn up.
INSTALLATION Regulations VISAIR+ CABINETS - INSTALLATION Compliance with Local Requirements It is very important that your food cabinet is installed correctly and is operating properly before use. Installation must comply with local electrical, health & safety and hygiene requirements. Setting Up VISAIR+ CABINETS - INSTALLATION Unpacking Unpack and check unit for damage and report any damage to the carrier and supplier. Report any deficiencies to your supplier.
Setting Up cont. VISAIR+ CABINETS - INSTALLATION Power Supply and Earthing Each cabinet is fitted with a three-pin IEC connector and a three metre mains lead. If the cabinet is to be hard wired, this must only be done by a suitably qualified person. Before connecting to the power supply, check that the local supply is correct to that shown on the cabinet label.
SERVICING Electrical Protection VISAIR+ CABINETS - SERVICING Circuit Breaker The lighting circuit is protected by a circuit breaker, located on the control gear chassis. The circuit breaker is accessible through a hole in the side of the chassis. If the breaker cannot be reset, call an electrician to check the circuits. Lighting VISAIR+ CABINETS - SERVICING Caution DO NOT service the lights, without isolating the cabinet at the main switch or unplugging it from the electricity supply.
Refrigeration Equipment VISAIR+ CABINETS - SERVICING Caution DO NOT attempt to service the refrigeration equipment without isolating the cabinet from the mains supply. Equipment Chassis The compressor, control gear chassis and condensate pump are mounted in the base of the cabinet. Unscrew the front panel to gain access.
Refrigeration Equipment cont. VISAIR+ CABINETS - SERVICING Evaporator Fan Replacement The fan deck is not fixed in place, and can be unplugged to replace a faulty fan. The fan speed is electronically programmed, so the correct spare must be used. Evaporator Coil and Accumulator The evaporator coil and accumulator are accessed by removing the inside back panels of the cabinet, see Cleaning. Take care not to disturb the location of the two probes. One is in the air flow, the other in the coil fins.
Refrigeration Equipment cont. VISAIR+ CABINETS - SERVICING Air Ducts and Grills All air ducts and grills must be regularly vacuumed, to keep them free of dust and fluff. This is best done with the condenser fans withdrawn, and after cleaning the radiator with compressed air. Grills are located on the top of the cabinet and along the top edge of the front bottom panel. Temperature Regulator The Carel MPXPRO regulator consists of two parts.
Refrigeration Equipment cont. VISAIR+ CABINETS - SERVICING Condensate Pump The pump is activated by a float switch in the inlet filter module, and also provides a monitor signal to the MPXPRO controller. If the pump is not working, make sure that the float switch is assembled with the magnet towards the under side of the lid. Automatic Condensate Removal, (ACR) Unit The ACR unit is located at the back of the cabinet, behind the back panels.
Refrigeration cont. VISAIR+ CABINETS - SERVICING ACR Fault Finding Guide First check if the condensate water level probe in the ACR tank is dirty and needs cleaning (a dirty probe may either fail to detect water, or give a false indication of water) clean if required. If the sensitivity is set too low, the Finder Level Control unit may not detect the condensate water and won’t switch on the ACR element.
Refrigeration cont. VISAIR+ CABINETS - SERVICING MPXPRO Functions & Indications FPG Settings Note that “default” settings shown in the following tables are Carel defaults. Refer to the Controller Settings table in the Specifications section for the correct settings for your FPG refrigerated cabinet.
Refrigeration cont. VISAIR+ CABINETS - SERVICING MPXPRO Parameters Continued on next page Part No. 20862 Rev.
Refrigeration cont.
Refrigeration cont. VISAIR+ CABINETS - SERVICING MPXPRO Parameters continued MPXPRO Connections Mains Lead VISAIR+ CABINETS - SERVICING Lead Replacement Part No. 20862 Rev. G If damaged, the mains lead must ONLY be replaced by a qualified service person.
SPECIFICATIONS Mechanical VISAIR+ CABINETS - SPECIFICATIONS CABINET MODEL IN-M11CB003 IN-M11CB004 Height mm 1479 1479 Width mm 1096 1096 Depth mm 830 830 Dry Weight kg 272 272 Powder-coated steel Powder-coated steel 8 4 1.5 (shelves) + 0.4 (base) 0.8 (shelves) + 0.4 (base) R404A R404A Cabinet Well Material Number of Shelf Modules Display Area m2 Refrigerant Refrigerant Charge Condensate capacity Climatic Class & IP Rating IN-M11CB007 Refer to cabinet Serial No./Rating label 1.
Controller Settings VISAIR+ CABINETS - SPECIFICATIONS Changes from Carel Defaults The following table specifies the controller settings which differ from the Carel default values. Parameters not listed in this table should remain at the default values specified in the MPXPRO Parameters listed in the Servicing section.
Compliance VISAIR+ CABINETS - SPECIFICATIONS Safety Aspects These cabinets have been designed to comply with the relevant requirements of the following specifications: AS/NZS 3100 AS/NZS 3182 AS/NZS 3820 AS/NZS 4417 IEC 60335 Part 1: Part 2-24: EN 55014 Part 1: Part 2: EN 61000 Part 3-2: Part 3: Operational Safety General Requirements for Electrical Equipment Refrigerated Food Commercial Cabinets Essential Safety Requirements Marking of Electrical Products Household and Similar Electrical A
ELECTRICAL CIRCUIT DIAGRAMS Model: IN - M11C - B003/B004 Inline Visair Cabinets Model: IN - M11C - B007 Inline Visair Liquor Cabinets Part No. 20862 Rev.
SPARE PARTS Cabinet Serial Number When ordering spare parts, it is important to quote the Serial Number printed on the label fixed to the control panel. This serial number will enable FPG to trace details of the build specification of your particular cabinet, and hence ensure that spare parts are fully compatible. To satisfy warranty conditions, and ensure optimum performance, use only FPG supplied spare parts. Part Description FPG Part No.
MECHANICAL DRAWINGS Inline Visair IN - M11C - B003 Part No. 20862 Rev.
Inline Visair IN - M11C - B004 / B007 IN – M11C-B003/004/007 - 39 - © Future Products Group
Part No. 20862 Rev.
