Ride-on Brushcutter CMX222/CM223 Operator's Manual Read this manual completely before operating or maintaining this machine. Failure to follow safety precautions could result in serious injury or death. Keep this manual for future reference by you and by all those who operate and maintain this machine. 5323 5321 004 Original Instructions (in English) CHIKUSUI CANYCOM, INC. 90-1 Fukumasu, Yoshii-machi, Ukiha-shi, Fukuoka, Japan 839-1396 Tel.+81-(0)943-75-2195 Fax.
CHIKUSUI CANYCOM, INC. http://www.canycom.co.jp/ ■ ■ Sales Headquarters TEL +81-(0)943-75-2195 Foreign Trade Center TEL +81-(0)3-3552-6277 FAX +81-(0)943-75-4396 FAX +81-(0)3-3552-6288 Authorized Dealer All rights reserved. Unauthorized use or reproduction of this material is prohibited.
Notice to Users and Maintenance Personnel Thank you for purchasing this machine. This manual provides information needed for safe and effective use of this machine to those who operate or maintain machine. Make sure to read and understand the manual thoroughly before operating this product. Also make sure to read the separate operator's manual for engine. • This machine can be very dangerous if the safety precautions in this manual and on the labels attached to this machine are not followed.
Notice to Owner • Be sure that everyone who uses this machine, including those who rent or lease this machine, receives a copy of this Operator's Manual and understands the importance of reading and following the information in this manual. Warning Terms Used in this Manual In this manual, the following four warning terms are used to signal the four levels of hazard (or seriousness of possible accidents). Read and understand what they mean and always follow the instructions in this manual.
Warranty and After-Sales Service Warranty CHIKUSUI CANYCOM, INC. guarantees this product, based on the terms of warranty. A copy of this warranty is reproduced in the back of this manual. After-Sales Service Consult your local CANYCOM dealer or our company’s sales department regarding service orders or any questions or problems that may arise when using this machine. Please make sure to have the product name, serial number, and the make and type of engine handy at the time of contact.
Contents 1. Safety 1 Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Mechanisms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Shifting. . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing and Installing Body Panels . . . . . . . . . . . . . . 48 Front Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 Side Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Engine Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Upper Rear Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
After Use Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Cutting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 After Normal Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 After Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 6.
Safety 1 Safety Labels The safety labels shown on the next page are attached to the machine. See the illustration below for the location and the illustration on the next page for the content of each label on the machine. • Locate all the warning labels attached to this machine. Read and follow the instructions and precautions in them. Failure to do so could result in serious injury or death to the operator or bystanders. • Keep the labels clean and legible.
Safety 1 1 5321 5113 000 2 5321 5115 000 3 5321 5118 000 5 5305 5326 000 4 5321 5116 000 6 5321 5114 000 7 3667 5063 000 5321M-0101-020E -2-
Safety 1 Safety Mechanisms This product is equipped with the following safety mechanisms. Start Interlock Mechanism Engine can be started only when parking brake is in [ (engaged)] position and cutting rotary clutch in [OFF] position. This is to prevent unintended movement of machine or cutting blade when starting engine. Automatic Blade Stopping Mechanism Engine stops if operator is not seated while cutting blade is rotating.
Safety 1 Safety Precautions This section contains safety precautions to follow when operating and maintaining the machine. Read and understand the precautions in this section as well as throughout this manual and follow them when operating or maintaining the machine. Failure to follow safety precautions could result in property damage, serious injury or death to the operator or bystanders. Training All operators and mechanics should receive practical instructions from their employer or renter.
Safety Preparation • Fuel is highly flammable. See Checking and Filling Fuel, page 17, for important safety information on handling fuel. • Always wear protective footwear, long trousers, hardhat, safety glasses and ear protection when operating or servicing the machine. Proper clothing will minimize the chance of injury. Do not operate the equipment if you have long hair, loose clothing, or jewelry; all of which may get tangled in moving parts. Do not operate the machine barefoot or with open sandals.
Safety 1 Operation This machine is intended for cutting grass and bushes. Any other use may pose hazard or cause damage to the machine. The stability of the machine is affected by the speed, rate of steering, terrain and the operator's weight. Always pay close attention to these factors or a loss of control or tip over could occur, resulting in property damage, serious injury or death. General Driving • Do not operate the engine in a confined space where dangerous carbon monoxide fumes can accumulate.
Safety • Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert when traveling on changing terrain. • Never operate on terrain that you are not comfortable with. Avoid terrain that is so rough, slippery or loose that you feel like you could tip over. • Do not operate the machine near the edge of a cliff, an overhang or a slide area. Pay special attention after heavy rain or earthquake. • Do not make sudden maneuvers.
Safety 1 Driving on a Slope • Never use on a slope steeper than 25 degrees for CMX222 or 15 degrees for CM223. • Driving on a slope can be dangerous. It can result in a tip over and cause serious injury or death. Take the following precautions. • Always follow proper procedures for driving on a slope as described in this manual. • Driving on a slope in a wrong manner can cause a loss of control or a vehicle tip over. Check the terrain carefully before attempting to drive on a slope.
Safety Cutting When conducting cutting operation, take the following precautions. • Always follow the proper procedures for cutting as described in this manual. • Shutt off the work site. Post signs to inform of the cutting operation. Close off the site with rope if necessary to keep people, especially children, off the work site. • Pay attention to the surrounding area. Rotating cutting blade throws stones, rocks and debris. This may cause property damage, injury, or death. • Drive forward when cutting.
Safety 1 Servicing • Do not service the machine when the engine is running. If it is absolutely necessary to run the engine while servicing, beware of the moving parts. • Do not operate the engine in a confined space where dangerous carbon monoxide fumes can accumulate. • Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines are in good condition and leak-free. • Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic fluid under high pressure.
Controls and Components 2 Name and Function of Controls Assist Grip Seat Fuel Filler Cap Cup Holder Front Cover Side Cover, Left Head Lamps Bumper Cutting Blade Shield, Left Front Tire Forward Steering Wheel Tool Box Engine Cover Upper Rear Cover Tail Lamp Cutting Blade Shield, Right Lower Rear Cover Side Cover, Right Rear Tire 5321M-0201-010E -11-
2 Controls and Components 5323M-0201-020E 1 Main Switch . . . . . . . . . . . . Main switch is used to start or stop engine. 2 Throttle Lever . . . . . . . . . . Throttle lever is used to control engine speed. 3 Drive Pedal . . . . . . . . . . . . . Drive pedal is used to control the traveling direction and speed of the machine. Machine moves forward when the front of drive pedal is depressed and backward when the rear of drive pedal is depressed. Angle of drive pedal determines the speed.
Controls and Components 5 Brake Pedal . . . . . . . . . . . . Brake pedal is used to stop machine. When brake pedal is depressed, drive lever returns to neutral position and brake is engaged. 6 Parking Brake Lock Lever . Parking brake lock lever is used when parking machine securely. Pulling parking lock lever while brake pedal is depressed locks brake pedal. 7 Auxiliary Transmission . . .
2 Controls and Components 17 Hour Meter . . . . . . . . . . . . . Hour meter indicates the cumulative total operating time of the machine in 0.1 hour increments. 18 Oil Pressure Warning. . . . . Under normal condition, oil pressure warning lamp goes Lamp off once engine is started. It is illuminated when problem with engine oil pressure is detected while engine is running. 19 Start Lamp . . . . . . . . . . . . .
Specifications 3 Product Specifications · Use this product properly after understanding its specifications thoroughly.
3 Specifications Model and Type CMX222 Drive Train Main Transmission HST (Continuously Variable) Auxiliary Transmission Tires Constant Mesh Front TA 4.00-8 (2PR) AGS4.00-7 (4PR) Rear 19X8.00-10 (4PR) 17X8.
Operation Preparation Pre-start up Inspection Always perform an inspection before use. Refer to the Maintenance Schedule (page 39) for the inspection schedule and procedure. Checking and Filling Fuel • Keep fire and spark away when handling fuel. • Always stop engine before refueling. • Do not fill beyond the limit (bottom of the filler filter) so that fuel will not overflow. In case fuel is spilt, wipe out immediately. Fuel Gauge 1. Check fuel gauge. If fuel level is low, fill fuel. 2. 3.
4 Operation Adjusting Steering Wheel • After adjusting steering wheel, try moving steering wheel back and forth and up and down to make sure it is securely locked in its position. Steering Wheel Tilt Lever Adjusting Angle (Tilting) 1. Press down tilt lever to adjust steering wheel 2. angle. There are three positions for steering wheel 3. angle. After adjusting angle, return tilt lever to lock steering wheel securely. 5323M-0401-040E Steering Wheel F Bolt 5323M-0401-050E Adjusting Height 1.
Operation Adjusting Seating Position • Beware of pinch points when adjusting seating position. • After adjusting seat, try moving seat back and forth and up and down to make sure it is securely locked in its position. Seat Sliding seat 1. Pull up slide lever to slide seat forward or 2. backward. When seat is in a desired position, release slide lever and lock seat securely. Slide Lever 5321M-0401-050E Adjusting Seating Height (CMX222 Only) • Beware of pinch points when adjusting seating position.
4 Operation Adjusting Seat Suspension (CM223 Only) 1. Lift seat up 2. Loosen lock nut. 3. Turn adjust nut toward A direction to harden suspension. 4. 5. Turn adjust nut toward B direction to soften suspension. Tighten lock nut. 6. Put seat back.
Operation Driving Starting • Always start and run engine in a well ventilated place. • Always stay on seat when starting engine. Never attempt to start engine away from machine. Run over accident may result. • Do not turn main switch to [ (start)] position when engine is running. Starter motor and/or engine may be damaged. • Position throttle lever to [ (slow)] when starting. • Do not turn the starter for more than 5 seconds.
4 Operation • Do not use this machine in the altitude above 1500m (4920ft.) in its original configuration. This machine cannot perform adequately above that altitude. Using this machine under such conditions may result in an accident or cause damage to machine. If you need to use this machine above that altitude, contact your CANYCOM representative. 1. Brake Pedal Make certain brake pedal is depressed and locked. If it is not, depress brake pedal and pull lock lever to lock it.
Operation 4. 4 Make certain drive lever is in [ (neutral)] position. Drive Lever NOTE • Drive lever returns to [ (neutral)] when brake pedal is fully depressed. 5321M-0402-040E 5. Throttle Lever Make sure throttle lever is in the [ (slow)] position. In the cold weather below 10 degrees celsius when engine revolution is not stable, position throttle lever 1/3 toward the [ (fast)] position.
4 Operation Driving • Always wear protective footwear, long trousers, hardhat, safety glasses and ear protection when operating or servicing the machine. Proper clothing will minimize the chance of injury. Do not operate the equipment if you have long hair, loose clothing, or jewelry; all of which may get tangled in moving parts. Do not operate the machine barefoot or with open sandals. • Do not allow bystanders to come near machine when driving.
Operation 1. Shift Lever Make certain of the safety of your surroundings. Auxiliary Transmission 2. Move auxiliary transmission shift lever to either [H (high speed)]or [L (low speed)] position. NOTE • See Specifications (page 15) for the speed 5321M-0402-100E range in either gear position. Throttle Lever 3. Move the throttle lever toward [ (fast)] position to increase engine speed. 4. Depress brake pedal to release brake pedal 5323M-0402-110E lock.
4 Operation Driving with Drive Lever 5. Move drive lever gradually forward or backward to move in the corresponding direction. Drive Lever NOTE • Speed can be adjusted continunously by the 5321M-0402-140E position of drive lever. * If seat tilts backward while machine is driven with drive lever, safety mechanism automatically returns drive lever to neutral and stops machine. This is to avoid an accident where operator is caught by an overhanging obstacle. Steering Wheel 6.
Operation 4 • Do not depress brake pedal when drive pedal is depressed. HST may be damaged. • Do not hold drive lever in a position other than neutral and depress brake pedal simultaneously. HST may be damaged. When Driving with Drive Pedal Drive Pedal 1. 2. Gradually return drive pedal to slow down. Take foot off drive pedal. NOTE • Drive pedal automatically returns to neutral when released. 5323M-0402-160E When Driving with Drive Lever Drive Lever 1.
4 Operation Shifting • Always shift gears firmly. When transmission is not firmly shifted, it may jump out of gear, resulting in loss of control of machine. • Always stop machine to shift gears. Shifting gears while machine is in motion can damage transmission. Auxiliary Transmission Shift Lever 1. 2. Stop machine. Move auxiliary transmission shift lever to [H (high speed)] or [L (low speed)] position firmly.
Operation Shifting Between 2WD and AWD (CMX222 Only) • Always stop machine to shift between 2WD and AWD (all-wheel-drive) modes. Shifting gears while machine is in motion can damage transmission. • Use 2WD mode under normal condition. • Pay attention to the minimum turning radius in AWD mode. In AWD mode, minimum turning radius is greater than that in 2WD mode. 1. Stop machine. 2. Move 2WD/AWD shift lever to [2WD] or [AWD] position firmly.
4 Operation Locking Differential Differential can be locked to minimize slipping on slippery surface. • Always stop machine to operate differential lock lever. Operating differential lock lever while machine is in motion can damage differential. • Keep differential lock in [OFF] position under normal running condition. Differential may be damaged. • Do not turn machine when differential lock is in [ON] position. Diff. Lock Lever 1. 2. Move differential lock lever to [ON] position.
Operation 4 Parking • Always park on a firm, level place. Never park on a potentially dangerous place. • Avoid parking on a slope. Never park on a slope with an incline of 10 degrees or steeper. If it is absolutely necessary to park machine on a slope less than 10 degrees, make certain to apply parking brake firmly and block wheels with chocks. Throttle Lever 1. 2. Stop machine. Move throttle lever toward [ (slow)] to slow engine speed. 5323M-0402-200E 3.
4 Operation 5. Turn main switch to [ Remove ignition key. Main Switch 5323M-0402-210E -32- (off)] to stop engine.
Operation 4 Working Inspecting Cutting Blade Inspect cutting blade before work. Refer to Cutting Blades (page 63) for inspection procedure. Adjusting Cutting Height 1. Push lock button to unlock cutting height adjust lever. Lock Button 5321M-0403-010E Cutting Height Adjust Lever 2. With lock button depressed, move cutting 3. height adjust lever to a desired position. Release lock button to lock cutting height adjust lever. NOTE • Cutting Height Range: 0mm - 180mm.
4 Operation Using Cutting Height Memory Function Cutting height memory function provides the means to set a minimum cutting height. This feature makes it easy to return to the set cutting height when repeated raising and lowering of cutting blade is required. 1. Lower cutting height adjust lever. 2. Turn up cutting height memory lever. 3. Slide rod to a desired cutting height. 4. Turn down cutting height memory lever to lock rod in the position.
Operation Cutting • Never place any part of body under cutting blade shield. • Always wear protective footwear, long trousers, hardhat, safety glasses and ear protection when operating or servicing the machine. Proper clothing will minimize the chance of injury. Do not operate the equipment if you have long hair, loose clothing, or jewelry; all of which may get tangled in moving parts. Do not operate the machine barefoot or with open sandals. • Do not allow bystanders to come near machine when cutting.
4 Operation • Do not use CMX222 on an incline steeper than 25 degress and CM223 on an incline steeper than 15 degrees. • Always stay on machine when working. • When working in a dusty area, clean air cleaner element twice a day. Dirty air cleaner element results in poor starting, poor performance, or short life. • When a cutting blade is broken, replace it and the other blade with a new pair. A broken blade causes excessive vibration, which damages machine.
Operation Auxiliary Transmission 3. Move auxiliary transmission shift lever to [L (low speed)]. Shift Lever 5321M-0403-070E Cutting Height 4. Move cutting height adjust lever to a desired height. Adjust Lever 5321M-0403-020E 5. Move rotary clutch lever to [ON] to start cutting blade. Cutting Rotary Clutch Lever NOTE • Safety feature: engine stops automatically if operator leaves seat while cutting blade is rotating.
4 Operation Drive Pedal 6. Drive machine forward to cut. NOTE • When cutting with this machine for the first time, start on a flat surface. Drive slowly and in an overlapping pattern. • If load to cutting blade is high, drive slowly, or cut twice. 5323M-0402-130E • Safety feature: engine stops automatically if operator leaves seat while cutting blade is rotating. Drive Lever 5321M-0402-140E 7. Move cutting rotary clutch lever to [OFF] to stop cutting blade.
Maintenance 5 Maintenance Schedule • Follow the scheduled maintenance as described below. Failure to do so may result in mechanical or property damage, injury or death. Engine Daily Inspection • Engine Oil - to be clean and at the correct level. • Air Cleaner Element - to be clean and free of damage. • Leaks - No fuel or oil leaks to be found. • Bolts, Nuts, Fasteners - not to be loose or missing. • Sound, Vibration - No abnormal noise or excessive vibration.
5 Maintenance Chassis • Perform a pre-startup inspection (PSI) before each use, a monthly inspection once a month, and a yearly inspection once a year. • Some maintenance procedures described below may require special knowledge or tools and instruments. Contact your CANYCOM representative to perform such procedures. Description PSI Mon Year Item Schedule Tires shall be inflated to the specified √ pressure.
Maintenance HST shall perform normally.. HST Hydraulic fluid shall be filled to a proper level and shall be clean and free of dirt or √ √ √ contamination. Lever or pedal shall not be loose or have Drive Train Body, Chassis, Safety Devices and Wires Cutting System √ √ Page 61 Belt shall be free of damage or excessive wear. √ √ Brake shall work properly. √ Parking brake shall be able to hold the machine Parking Brake on a 25-degree *1 or 15-degree *2 slope.
Maintenance Cutting System Item Description Schedule PSI Mon Year 5 Belt tension shall be properly adjusted. √ Belt shall be free of damage or excessive Cutting System Charging √ √ √ Page 66 wear. When activated, cutting blade brake shall √ stop cutting Rotary. Greasing points shall be properly greased. Charging system shall charge battery. Electrical System System Battery Head Lamp Tail Lamp Wiring √ √ Page 66 √ √ Page 67 √ √ Page 44 √ Battery fluid (electrolyte) shall be of proper level.
Maintenance 5 List of Fluids and Lubricants Item Schedule Grade Fuel As needed. Automotive Unleaded Gasoline Engine Oil Fill Gasoline Engine Oil API rating: SE or better. Inspect daily. Fill as needed. SAE rating: 10W-30 Change Initially - After 20 hours of use. Cap. 14.5 L 1.4L 1.55L*1 Every 50 hours afterwards. Transmission Oil Change Gear Oil Initially - After 50 hours of use. API rating: GL-4 or 5 Every 500 hours afterwards. SAE rating: 80 Front Differential Oil As needed.
5 Maintenance Greasing Points • Grease regularly. Insufficient greasing may result in seizure or rusting, affecting smooth operation of machine. NOTE • When using a manual grease pump, push handle five to six times. When handle becomes heavy, stop pushing. • When using a pneumatic grease pump, charge for two to three seconds.
Maintenance 5 Greasing Points (CM 223) Location Schedule Grade 1 Center pivot, front axle 2 Both ends pivot, front axle Every 6 Months Every 6 Months Chassis Grease Chassis Grease 3 Drive pedal pivot 4 Cutting rotary clutch lever pivot Every 6 Months Every 6 Months Chassis Grease Chassis Grease 5 Cutting rotary drive shaft 6 Cutting rotary link pivots Every 6 Months Every 6 Months Chassis Grease Chassis Grease 5323M-0503-010E -45-
5 Maintenance List of Consumables and Spares • When replacing consumable or spare, always use CANYCOM genuine part. Using non-CANYCOM parts may reduce machine's performance or service life. Note that it may also void warranty and certification for relevant standards. Item Part No. Schedule Qty. Engine Inspect every 50 hours. Oil Filter Cartridge 248-65801-00 Air Cleaner Element 263-32610-A1 Spark Plug (NGK BPR5ES) 065-01402-80 Clean: every 50 hours. Replace if defective.
Maintenance Item Part No. 5 Schedule Qty. Cutting System Blade Set (Pink) Blade Set (Silver) Z3214212010 Z3214206010 Replace if defective. Replace if defective. 1 1 Z3104205010 Z3104205050 Z3096201010 Replace if defective. Replace if defective. Replace if defective. 1 5 1 Z3096201030 Replace if defective. 3 Z3096201050 Replace if defective. 5 Rubber Plate (Front Skirt, Center)*1 Z3096201100 53212116000 Replace if defective. Replace if defective.
5 Maintenance Removing and Installing Body Panels • Always stop engine and remove ignition key before servicing. • Cut or pinch hazard exists when removing or installing body panels; beware of sharp edges and pinch points. • Make certain to reinstall panels after removing for repairs or inspection. Front Cover Knob Nut 1. Unfasten knob nut. 2. Pull sides of cover wide as shown, then pull up cover to remove.
Maintenance Side Covers Bolt 1. Unfasten bolt. 2. Pull up cover to remove. 1. Undo latches. 2. Open engine hood.
5 Maintenance Upper Rear Cover Upper Rear Cover 1. Unfasten 4 bolts. 2. Remove upper rear cover. 1. Unfasten 2 bolts. 2. 3. Remove lower rear cover. When installing, insert pins on cover into corresponding holes on frame, then fasten Bolts 5321M-0505-060E Lower Rear Cover Bolts Pin with 2 bolts. Lower Rear Cover 5323M-0505-020E Seat Bracket • Shift seat position to the rear end to prevent contact of seat bracket and step.
Maintenance 1. Raise seat. 2. Unfasten 2 knob nuts. 3. Raise seat bracket. 4. Hold seat with safety prop. 1. 2. Raise lock lever. Hold lock lever and raise blade shield. 3. Release lock lever to lock shield in the raised Seat Knob Nuts 5321M-0505-080E Seat Bracket 5321M-0505-090E Safety Prop 5321M-0505-110E Cutting Blade Shield Blade Shield position. NOTE Lock Lever 5321M-0505-100E • Change cutting height less than 100mm to fully open the cutting blade shield.
5 Maintenance Engine • Always stop engine and remove ignition key before servicing. • An engine that has been running is very hot. Allow engine to cool before servicing, or severe burns may result. • Keep fire and spark away when servicing. Engine Oil • Make certain to fill engine with correct grade of oil to the specified level. Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to engine. • Dispose of the drained oil properly.
Maintenance 5. is between upper and lower limits. If it is Upper Limit below lower limit, add oil. 6. Lower Limit Visually inspect oil level. Make sure oil level Visually inspect condition of oil. If it is too dirty or viscosity is not normal, change oil. 7. 8. Put dipstick back in place. Close engine hood. 5321M-0506-020E Filling Oil Filler Cap 5321M-0506-030E 1. 2. Open engine hood. Remove oil filler cap. 3. 4. Fill specified amount of correct oil into filler. Check oil level.
5 Maintenance Oil Filter Cartridge Oil Filter Cartridge 5321M-0506-050E 1. Open engine hood. 2. Remove right side cover. 3. Drain engine oil. 4. Follow the instructions in Operator's Manual for the engine to change oil filter cartridge. 5. Fill oil. 6. 7. Install right side cover back in place. Close engine hood. Air Cleaner • Clean air cleaner element daily. Dirty air cleaner element causes poor starting, reduces engine performance and shortens engine life.
Maintenance Spark Plugs • Never pull ignition cable when removing a spark plug cap. Conductor in the cable may be severed or damaged. • If a spark plug is damaged, replace it with a new one. Spark Plug Cap (on both sides) 5321M-0506-070E 1. 2. Open engine hood. Remove spark plug cap. 3. Remove spark plug with included spark plug wrench. 4. Follow the instructions in Operator's Manual for the engine to inspect, clean, or change spark plugs. 5. 6. 7. Install spark plug. Put plug cap back in place.
5 Maintenance Drive Train • Stop engine when servicing drive train. • Allow machine to cool off before servicing. Engine and its ancillaries are very hot after operation and may pose a burn hazard. • Dispose of drained oil properly. Tires • Inflate tires to the specified pressure. Under- or over-inflation causes uneven wear or other damages to tires. Valve Cap 1. 2. Park machine on a level ground. Remove valve cap. 3. Check tire air pressure.
Maintenance Transmission Oil NOTE • Oil to Use: Page 43. • Oil Capacity: Page 43. 1. Park machine on a level ground. 2. Have an appropriate oil drain pan. 3. 4. Open engine hood. Remove transmission oil filler cap. 5. Remove transmission oil drain plug to drain oil. 6. 7. 8. Install drain plug back in place. Fill specified amount of correct oil into filler. Put filler cap back in place. 9. Close engine hood.
5 Maintenance Front Knuckle Oil (CMX222 Only) NOTE • Oil to Use: Page 43. • Oil Capacity: Page 43. Filler Plug (on both sides) Drain Plug (on both sides) 5321M-0508-040E 1. Park machine on a level ground. 2. Have an appropriate oil drain pan. 3. Remove front knuckle oil drain plug to drain oil. 4. 5. Install drain plug back in place. Remove front knuckle oil filler plug. 6. 7. Fill specified amount of oil into filler. Install filler plug back in place.
Maintenance HST (Hydrostatic Transmission) Fluid NOTE • To obtain correct reading, check HST fluid level before starting, or wait until HST fluid cools off sufficiently. Hot HST fluid expands in volume and does not provide correct reading. • Always check oil level on a level surface. • Oil to Use: Page 43. • Oil Capacity: Page 43. Inspecting 1. Park machine on level ground. 2. 3. Open engine hood. Remove HST fluid filler cap and wipe its 4. 5. dipstick clean.
5 Maintenance Changing Drain Plug 5323M-0508-050E 1. Have an appropriate oil drain pan. 2. Open engine hood. 3. Remove oil filler cap. 4. Remove drain plug to drain fluid. 5. 6. Install drain plug back in place. Fill specified amount of fluid. 7. Check fluid level. Make sure it is at the 8. specified level. Install oil filler cap back in place. 9. Close engine hood. Suction Filter NOTE • Replace suction filter when replacing HST fluid. Suction Filter Cartridge 5321M-0508-090E 1. 2.
Maintenance Drive Belt • Adjust belt tension properly. Inproperly tensioned belt may reduce performance and its service life. Adjust Nut 1. 2. Remove upper rear cover. Check V-belt tension. Inspect that the length A of spring is within the range of 135mm+/3mm. If it is out of this range, adjust spring Ａ 3. with adjust nut. Visually inspect belt. Replace belt if it is 4. damaged. For replacement, contact your CANYCOM representative. Install upper rear cover back in place.
5 Maintenance Parking Brake • Always keep brake adjusted for maximum performance. Improperly adjusted brakes may result in property damage, serious injury, or death. Rear Brake Spring 1. Lock brake pedal with parking brake lock 2. lever. Inspect that the strech of spring is 3mm. If it is not, adjust it with adjust nut. For adjustment, contact your CANYCOM representative. 5323M-0508-010E Adjust Nut 5323M-0508-060E Adjust Nut Spring Front Brake (CMX222 Only) 1.
Maintenance Cutting System • Stop engine and remove ignition key when servicing. • Allow machine to cool off before servicing. Engine and its ancillaries are very hot after operation and may pose a burn hazard. Cutting Blades • When a blade is damaged, replace it and the other blade immediately. Always replace blades in pair. Damage due to vibration may occur. • When replacing blades, always replace carriage bolts also.
5 Maintenance Replacing Stick-like Object 1. Open cutting blade shield. 2. Hold blade with a strong stick-like object (such as screw driver). 5323M-0509-060E Nut A NutB Cap Collar Blade Stay Blade 3. Unfasten nut A, then nut B to remove blade. 4. Place a new or flipped blade under blade stay. Insert carriage bolt. 5. 6. Place collar and cap. Hold blade with strong, stick-like object. 7. Thread nut B and tighten it to a specified torque. NOTE • Torque for Nut B - M12: 44.1-53.
Maintenance 5 Blade Types We have 4 different types of blades for different cutting conditions. Pink • • Original equipment. Wider end increases durability. • Additional center blade enhanced cutting ability. • Can be used as free or fixed (with optional bolts) knife. 5323M-0509-050E Silver • • Wider end increases durability. Can be used as free or fixed (with optional bolts) knife. 5321M-0509-040E Black • Can be used as free or fixed (with optional • • bolt) knife. Very versatile.
5 Maintenance Cutting Rotary Drive Belt • Adjust belt tension properly. Inproperly tensioned belt may reduce performance and its service life. Adjust Nut A 1. 2. Remove upper rear cover. Move cutting height adjust lever to [180]. 3. 4. Move cutting rotary clutch lever to [ON]. Check v-belt tension. Inspect that the length of spring is within the range of 115mm+/1mm. If it is out of this range, adjust spring Spring 5321M-0509-050E 5. with adjust nut. Visually inspect belt.
Maintenance Cutting Rotary Brake • Never place any part of body under cutting blade shield when cutting blade is rotating. • Do not allow bystanders to come near machine when inspecting cutting rotary brake. • Never attempt to check the performance of cutting rotary blake with cutting blade shield open. Stones or rocks can be thrown and cause damage to surrounding properties or persons. • Inspect cutting brotary brake whenever the performance of it seems inadequate. Inspecting 1. 2. Start engine.
5 Maintenance Adjustting Turn Buckle C 1. Remove upper and lower rear covers. 2. Adjust the length B of spring with adjust nut so that it is approximately 106mm when Adjust Nut Spring clutch lever is in [OFF] position. 3. Adjust the play C with turn buckle so that it is between 3mm and 5mm when clutch lever is in [OFF] position. 5321M-0509-060E B B 4. Install upper and lower rear covers back in place. 5. Check if cutting blade stops within 5 seconds.
Maintenance Electrical System • Always stop engine and remove ignition key when servicing electrical system. Battery • Never charge battery when the fluid level is below "lower level" line. Charging battery with insufficient fluid may shorten battery life or cause an explosion. • Battery fluid (diluted sulfic acid) is corrosive and causes severe burns. Be extremeley cautious when handling battery fluid. If battery fluid is spilt on clothes, immediately rinse with plenty of water.
5 Maintenance • Always remove battery from machine before charging. Failure to do so causes damage to electrical components and wiring. • Follow battery charger user's manual when charging. UPPER LEVEL Battery Inspecting 1. Park machine on level ground. 2. Remove front cover. 3. Visually inspect that battery fluid level is between "UPPER LEVEL" and "LOWER LEVEL" lines. 4. If fluid level is near or below "LOWER LEVEL" line, fill. Install front cover back in place.
Maintenance Positive Terminal (+) 3. Remove negative cable(-) of battery. 4. Remove positive cable (+) of battery. 5. Remove battery. 6. Remove filler cap. 7. 8. Fill distilled water to "UPPER LEVEL" line. Put filler caps back in place. Negative Terminal (-) 5323M-0510-050E Filler Cap 9. Install battery back in place. 10. Install positive cable (+) back in place. 5323M-0510-020E 11. Install negarive cable (-) back in place. 12. Install plate back in place. 13.
5 Maintenance 1. Raise seat. 2. Remove fuse and visually inspect. If it is blown, replace it with new one of the same rating. 3. Install fuse back in place. 4. Put seat back in place. Fuses 5321M-0510-030E Light Bulbs • When light bulb is burnt out, replace it with a new bulb. • When replacing, always use a bulb of the correct rating. Malfunction or damge in electrical system may result. • Do not touch bulb when it is hot. It may cause burns.
Maintenance Rubber Boot 3. Remove rubber boot. 4. Remove socket. 5. 6. Replace with a new light bulb. Put rubber boot back in place. 7. 8. Install light unit back in place. Install front cover back in place. 5323M-0510-080E Socket 5323M-0510-090E Tail Lamp 1. 2. Remove upper rear cover. Remove 2 screws to remove lens. 3. Replace with a new light bulb. 4. 5. Install lens back in place. Install upper rear cover back in place.
5 Maintenance After Use Care Cutting System • Never place any part of body under cutting blade shield when cutting blade is rotating. • Do not allow bystanders to come near machine when cutting blade is rotating. • Always stay on machine when performing this opeartion • Never attempt to clean cutting system with cutting blade shield open. Stones or rocks can be thrown and cause damage to surrounding properties or persons. • Turn cutting rotary clutch to [ON] only when cleaning.
Maintenance 8. Turn throttle lever to [ 5 (slow)] to slow engine speed. 9. Stop engine 10. Stop water and remove hose. 11. Install cap back in place. 12. Move cutting rotary clutch lever to [Transport] After Normal Use • Fire hazard; clean machine of cut grass and similar material after use. Cut grass that is accumulated on the machine can catch fire. • Do not wash engine or control panel with running water; water may enter inside and cause rust or damage. 1.
5 Maintenance After Cold Weather Use • Fire hazard; clean machine of cut grass and similar material after use. Cut grass that is accumulated on the machine can catch fire. • Do not wash engine or control panel with running water; water may enter inside and cause rust or damage. • Clean machine after use; dirt or foreign objects may freeze and cause damage. • Do not attempt to move machine when it becomes inoperable due to freezing 1.
Maintenance Storage • Fire hazard; do not store machine where there is a possiblity of ignition. • Do not wash engine or control panel with running water; water may enter inside and cause rust or damage. • Clean machine before storage; dirt or foreign objects may freeze and cause damage. • Do not store machine in a humid, dusty, or hot place. 1. Park machine. 2. 3. Clean machine; wash off dirt, mud, and remove grass and other foreign materials after use.
Troubleshooting 6 Troubleshooting • If any malfunction or abnormal condition is found, immediately stop using the machine and take an appropriate measure according to the Troubleshooting chart below. If the malfunction or abnormal condition is not listed in the chart, or the suggested measure does not solve the problem, consult with your CANYCOM representative. • Some corrective measures listed below require special knowledge and/or equipment. Please contact your CANYCOM representative in such a case.
Troubleshooting Area Malfunction Poor power or acceleration Possible Cause Corrective Measure 6 Ref. Bad fuel →Change fuel. Insufficient intake air (clogged air cleaner). →Clean or replace the air cleaner. Page 50 Loose drive belt. Other (other than the →Adjust →Follow the Page 56 Page 20 above). instructions in "Starting" to restart. If problem persists, Please contact your CANYCOM representative.
Troubleshooting 6 Area Malfunction Machine does not move when drive lever or pedal is operated. Machine moves when drive lever or pedal is Possible Cause Corrective Measure Ref. Insufficient or →Add or change fluid. Page 54 deteriorated HST fluid. Parking brake is →Release the parking applied V-belt is loose. brake. →Adjust V-belt. Other (other than the above). →Please contact your CANYCOM representative. →Please contact HST is out of neutral. your CANYCOM representative.
Troubleshooting Area Malfunction Possible Cause Blown bulb. Electrical System Head lamp or rear lamp Blown fuse. Other (other than the does not illuminate above). properly. Cutting blade does not rotate Cutting blade does not Corrective Measure 6 Ref. →Replace bulb. Page 67 →Replace fuse. →Please contact Page 66 your CANYCOM representative. Cutting rotary drive belt is severed. Blake lining is worn. →Replace. Belt is loose. Belt is worn. →Adjust belt tension. →Replace.
Troubleshooting 6 Area Malfunction Cutting blade cuts into ground. Possible Cause Corrective Measure Cutting height is too →Raise cutting height. low. Machine turns too fast. →Turn slowly. Work site has →Raise cutting height. undulations. Cutting blade (knives →Replace. or stay) is bent. Engine speed is too low. →Raise engine speed. Cutting System Cutter load is too high. Driving speed is too high. →Drive slow. Cut grass or vines are tangled to cutting →Untangle. blade axle. -82- Ref.
Transporting Hauling Loading and Unloading • Park transporter (truck) on a level ground. Always use chocks to secure wheels. • Do not allow bystandars to come close to machine or transporter when loading or unloading machine. • Use only loading ramps with sufficient strength (to withstand the combined weight of machine and operator), width (more than twice the width of tire.), and length (more than 4 times the height of loading deck of transporter), and have anti-slip ramp surfaces.
Transporting 7 3. Shift auxiliary transmission shift lever to [Low], set cutting height adjuster lever to [Transport], and drive machine slowly forward onto loading deck. 4. Park machine according to the instructions in "Parking" (Page 29). Tie machine with rope or tie-down belts and secure it onto loading deck of transporter securely. Hoisting • Licence or certification is required to operate a crane. Check your local regulations. • Use hoisting sling of sufficient strength.
NOISE LEVEL Model Type Engine Type Speed rpm CMX222, CM223 Robin EH65DS 2900 rpm LwA 96 dB (A) NOISE LEVEL evaluated based on factory standard. VIBRATION Model Engine Rated revolution CMX222, CM223 3300 rpm Mower Blade Clutch ON OFF VIBRATION evaluated based on factory standard. Vibration Steering Steering wheel wheel (top) (bottom) 10.0 m/s2 11.0 m/s2 9.0 m/s2 7.0 m/s2 Seat 7.0 m/s2 4.
