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Table of Contents Page Features Overview 2 Glossary 3 Quick Start Installation Guide 4 Technical Information 6 Installation Specifications 8 Installation 11 Installation - Flow Controls 12 Remote Pump (optional) 13 Glossary of Terms HGI: Industry abbreviation for Hydromechanical Grease Interceptor.
Quick Start Guide Quick Start Guide Before you begin, be sure to review this document in full for important information regarding the installation process. Also, ensure that the interceptor purchased is correctly specified and sized for the intended installation. Be sure to reference and be familiar with local code and municipal FOG Program requirements. The Authority Having Jurisdiction (AHJ) can be your best friend and your worst enemy. Level end to end 1.
Quick Start Guide Concrete slab Fill with water to static level X 5. Fill tank Fill tank with water to static water level. This provides stability and crush resistance during backfilling. Check connections made for any leaks. Native soil WARNING! DO NOT PRESSURE TEST. RISK OF SERIOUS INJURY. Continue fill of Crushed aggregate material approximately 3/4" size rock, 72” pea gravel or sandMaximum height For inspection testing DO NOT PRESSURE the tank.
Technical Information 11 12 10 9 17 15 16 7 13 14 5 Mechanical Joint couplings (by others) 8 6 All images are for illustrative purposes only. Actual parts my differ.
Technical Information External Flow Control Dimensions • Flow Control A B C 4” h x h 6.13” (155.7mm) 6.84” (173.7mm) - 4” h x h 3.19” (81mm) 5.04” (128mm) 2.72” (69.1mm) Pipe by others • Flow Control XL75 XL100 • Part Number Add Suffix “T” For FPT Connections 4075A04 (4075A04T) 40100A04 (40100A04T) Flow Rate (GPM) 75 100 Flow Rate (L/Sec) CAPACITY - Lbs (MIN) CAPACITY - Kg (MIN) CAPACITY - Lbs (Actual - ASME A112.14.3) CAPACITY - Kg (Actual - ASME A112.14.
-8- 4 EXTENSION RISERS (Optional) 4.1 Endura® XL Extension Risers provide a maximum of 35” extension per riser. Based on maximum installation depth up to a maximum of 72” depth of burial can achieved (see 1.4 above), adding Extension Risers (or part thereof) during installation. Risers are cut to length on site to suit installation. 4.2 Remove cover from interceptor. Set aside for use at finished grade/floor level. 4.3 Secure riser to tank (frame remains in place) using fixings provided.
4 EXTENSION RISERS (Optional) 4.1 Endura® XL Extension Risers provide a maximum of 35” extension per riser. Based on maximum installation depth up to a maximum of 72” depth of burial can achieved (see 1.4 above), adding Extension Risers (or part thereof) during installation. Risers are cut to length on site to suit installation. 4.2 Remove cover from interceptor. Set aside for use at finished grade/floor level. 4.3 Secure riser to tank (frame remains in place) using fixings provided.
OUT External Flow Control If Required C/O C/O C/O C/O C/O GREASE INTERCEPTOR C/O GREASE INTERCEPTOR GREASE INTERCEPTOR OUT C/O GREASE INTERCEPTOR GREASE INTERCEPTOR C/O · Parallel configurations shown are considered optimal for application and should be followed. · Intended for installations with high flow (greater than 60% of rated flow capacity) per unit.
Installation Instructions Installation SAFETY FIRST! All installation shall be conducted under the applicable Health and Safety regulations in force within that jurisdiction. Plumbing operatives shall be adequately trained and appropriately licensed to conduct the installation. All installations will be made respective and in compliance with applicable plumbing code and any locally published by-laws.
Installation - Flow Controls Flow Controls Depending on preference or requirement Endura® XL can be operated with an internal or external flow control. All models are supplied with an internal flow control. Internal Flow Control: The internal flow control is located inside the dynamic inlet baffle, affixed to the downstream part that moves forward when the baffle is opened. The flow control is an essential part of the hydromechanical grease interceptor and its function.
Installation - Remote Pump (Optional) Fig. A Remote Pump (Optional): Endura® XL incorporates a method for installation of a Remote Pump function where desirable or required. The simplicity of this change is such that it can be conducted in the field with minimal materials. The installation is based on the use of a 3” DWV Sch40 pipe which is passed into the tank by means of a 3” diameter tank penetration seal (Canplas part# 40100-TPS3”). XL100 44” XL75 36” 1.
Installer Handover Checklist Installer Handover Checklist The following checklist completed by your installer provides key information regarding your XL grease interceptor and the way it has been installed. If it is not completed contact your installer and complete with them by phone or other appropriate means.
Operation Operation SAFETY FIRST! Ensure that any operatives or employees that attend to the grease interceptor are adequately protected. As a minimum it is recommended that protective gloves, eyewear and a mask are provided and used. Accessibility: It is the responsibility of the restaurant operator to maintain safe, clear and unobstructed access to the interceptor at all times.
Operation / Maintenance If extending height, sampling/air balance cap must be raised also. Air Balance Hole Air Balance/ Sampling Cap is ESSENTIAL to the operation of the interceptor and must be kept free of debris. Air Balanced Operation: Endura® XL is designed to function based on a balance air environment. This feature ensures that the high operating efficiency is maintained.
Maintenance Maintenance Procedures: BMP Remember: Every installation is different based on factors such as operational hours, menu, seasonality of business, staff changes, etc. As a rule of thumb your interceptor should be cleaned every 8-12 weeks. You should anticipate a minimum of 4-6 cleans per year. Removal of Access Cover: The covers that provide access to the XL interceptors are retained with four (4) standard hex head bolts which are removed with a ½” socket/driver.
Pumper Checklist Pumper Checklist: Interceptor Operating at: __________________________________________ (Enter Facility Name) Address: __________________________________________ __________________________________________ __________________________________________ Serviced By (Name): _______________________________ Company: __________________________________________________________ Company Contact (Tel): _______________________________ About this Pump-Out: Service Date: _____________________________
Trouble Shooting Trouble Shooting Troubleshooting Symptoms Strong pungent odour.
Frequently Asked Questions Frequently Asked Questions Following are just a few of the common terms and questions we receive regarding Grease Management. This list is also available on our website (enduraXL.com) where you can also submit your own questions for us to answer and if there are common questions arising we will add those to the digital list.
Frequently Asked Questions Do Endura® XL tanks need to be directly vented? The practice of venting a grease interceptor directly is typically related to Gravity Grease Interceptors (GGI). Unless specifically mandated by local code or bylaw, with no variance allowed, a Hydromechanical Grease Interceptor (HGI) DOES NOT require the tank to be directly vented.
Frequently Asked Questions Can I install more than one Endura® XL unit if my jurisdiction needs a minimum capacity by code? In principal, yes you can. It will be necessary for you to contact your plan check or review team at the authority having jurisdiction and have your engineer submit a proposal based on the information provided on Page 10 of this document. This page and the other specification drawings are available as downloads from our website – www.EnduraXL.
Warranty Limited Lifetime Warranty Canplas Industries Ltd. and Canplas LLC (“Canplas”) guarantees to the original consumer purchaser (“Original Purchaser”) of Endura® XL Grease Management Products (hereafter referred to as “Products”) that Canplas will replace any such Products that are defective in materials or workmanship, subject to the limitations detailed herein.
Warranty Important: Limited Lifetime Warranty Registration Card Congratulations on your purchase of the Endura® Grease Interceptor. This product is supplied with a Limited Lifetime warranty, valid only when this warranty card is filled out and returned to the manufacturer Canplas. Online warranty registration at www.endurainterceptor.
