Service Manual Finisher, Sorter, DeliveryTray Finisher-Q1/Q3 Feb 1 2005
Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems. Indicates an item requiring disconnection of the power plug from the electric outlet.
Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, the arrow represents the path of mechanical drive; where a signal name accompanies the symbol , indicates the direction of the electric signal.
Contents Contents Chapter 1 Specifications 1.1 Product Specifications....................................................................................................................................... 1- 1 1.1.1Finisher Unit................................................................................................................................................ 1- 1 1.2 Names of Parts...................................................................................................................
Contents 3.1.3 Left Upper Cover ........................................................................................................................................ 3- 1 3.1.3.1 Removing the Front Cover .................................................................................................................. 3- 1 3.1.3.2 Removing the Rear Cover.................................................................................................................... 3- 2 3.1.3.
Contents 3.3.2.3 Removing the Left Upper Cover ....................................................................................................... 3- 23 3.3.2.4 Removing the Tray 1 ......................................................................................................................... 3- 24 3.3.3 Tray 2 ........................................................................................................................................................ 3- 25 3.3.3.
Contents 3.4.2.10 Removing the Swing Unit Static Charge Eliminator....................................................................... 3- 50 3.4.3 Static Charge Eliminator 2 ........................................................................................................................ 3- 50 3.4.3.1 Removing the Inlet Static Charge Eliminator.................................................................................... 3- 50 Chapter 4 Maintenance 4.1 User Maintenance .....................
Contents Chapter 5 Error Code 5.1 Overview ........................................................................................................................................................... 5- 1 5.1.1Overview ..................................................................................................................................................... 5- 1 5.2 User Error Code.......................................................................................................................
Chapter 1 Specifications
Contents Contents 1.1 Product Specifications........................................................................................................................................ 1-1 1.1.1 Finisher Unit................................................................................................................................................ 1-1 1.2 Names of Parts............................................................................................................................................
Chapter 1 1.1 Product Specifications 1.1.1 Finisher Unit 0003-5560 T-1-1 Item Specifications Stacking Trays 1 and 2: by lifting tray Remarks method Stacking Face down orientation Stacking size A3, A4, A4R, A5, A5R, B4, B5, B5R, postcard, 279 mm x 432 mm (11 x 17), LGL, LTR, LTRR, STMT, STMTR, elongation size, Envelope Feed direction: 139.7 to 482.6 mm: cross feed direction: 98.4 to 330.
Chapter 1 Item Specifications Remarks Small size: 147 mm high (1000 sheets)/30 sets Mixed Size mixing: 74 mm high (500 sheets) stacking capac-ity Stapling: 74 mm high (500 sheets)/30 sets Stapling By rotating cam Stapling Small size: 50 sheets(Thickness 5.7 mm or less) capacity Large size: 30 sheets Equivalent of 80g/m2 paper. Notes 1 : Stacking capacity is equivalent of 80g/m2 paper. Notes 2 : Alignment may not be correct if 750 or more small-size sheets are stacked.
Chapter 1 Item Specifications Remarks 2-point stapling A3, A4, B4, B5, 279mm x 432mm (11 x 17), LTR Paper Provided detection Control panel Not provided Display Not provided Dimensions W:536(649) x D:657 x H:1036mm If within parentheses, with the tray extended. Weight Approx.
5 -/+2 mm Rear 1-point stapling (30deg.) A4R, LGL and LTRR 5 -/+2 mm Rear 1-point stapling (45deg.) A3, A4,B4,B5, 279mm x 432mm (11x17) and LTR 5 -/+2 mm 5 -/+2 mm 5 -/+2 mm Front 1-point stapling (45deg.) A3, A4, B4, B5, 279mm x 432mm (11x17) and LTR 5 -/+2 mm 5 -/+2 mm Front 1-point stapling (30deg.
Chapter 1 1.2 Names of Parts 1.2.
Chapter 1 1.2.
Chapter 2 Functions
Contents Contents 2.1 Basic Operation .................................................................................................................................................. 2-1 2.1.1 Basic Operation ........................................................................................................................................... 2-1 2.1.2 Overview of the Electrical Circuitry ...........................................................................................................
Chapter 2 2.1 Basic Operation 2.1.1 Basic Operation 0003-9132 The finisher is designed to deliver copies arriving from its host machine, and its modes of delivery include simple stacking, job offset, and staple. All operations involved in these modes are controlled by the finisher controller PCB, according to the appropriate commands from the host machine.
Backs up adjustment values. Backs up initial setting data. Communicates with the host machine. Generates 5V. Generates 3.3V. The following figure shows the flow of signals between the finisher and the options controller.
Chapter 2 2.2 Feed Drive System 2.2.1 Overview 0004-4413 The finisher is designed to operate according to the commands from its host machine to deliver arriving copies to trays in the appropriate mode: simple stacking, job offset, stapling. There are three delivery methods. Method of delivery Normal delivery Simple stacking Stack job offset Staple Front 1-point stapling Rear 1-point stapling 2-point stapling F-2-3 Normal delivery tray Normal delivery tray F-2-4 2.2.
staple tray. When ejecting from the processing tray, rear end assist guide is used in addition to the stack ejection roller to eject the stack. The inlet motor (M31), stack ejection motor (M32), and rear end assist motor (M39) are step motors. These motors are rotated forward or backward by the microcomputer (CPU) in the finisher controller PCB. The following two sensors are provided in the copy delivery path to detect the arrival or passing of copies.
SL33 SL32 SL31 SL34 1st eject roller separation solenoid drive signal DELIV-ROL-SL Buffer roller separation solenoid drive signal BUFF-ROL-SL Inlet roller separation solenoid drive signal INLET-ROL-SL Buffer rear end holding solenoid drive signal BUFF-P-SL M38 M32 F-2-5 M33 M34 M40 M39 Finisher controller PCB (2/2) Stapler motor drive signal Stapler drive motor drive signal Inlet motor drive signal Rear end assist motor drive signal Gear change motor drive signal Aligning plate front/rear motor
Chapter 2 Inlet paper detection sensor INLET Delivery path paper detection sensor TIMING First tray paper detection sensor TRY1-P Second tray paper detection sensor TRY2-P Finisher controller PCB F-2-6 2.2.3 Paper Delivery Path There are three ejection paths to tray 1 and 2 depending on the ejection processing. When the equipment is set to non-sort, all copies are ejected through the following path.
Chapter 2 Tray Paper is stacked alternately 1st delivery roller Stack ejection roller Buffer roller Inlet roller F-2-7 This is the copy ejection path when the equipment is set to sort for paper size other than A4, B5, or LTR or when set to staple sort. Copies are delivered to the processing tray for aligning and stapling. Then they are ejected using the rear end assist.
Chapter 2 1st delivery roller Paper Buffer roller Stack ejection roller Paper Inlet roller Processing tray Rear end assist F-2-8 This is the copy ejection path when the equipment is set to sort for A4, B5, or LTR paper size. Feed two sheets of paper to buffer (two or three sheets if 2-point stapling). Then they are aligned and stapled in the processing tray and ejected.
Chapter 2 Buffer roller Buffer guide Inlet roller 20mm Switch back point F-2-9 2) When the first copy is delivered to the buffer, the second copy is delivered from the host machine. Buffer roller Inlet roller F-2-10 3) The first delivery roller descends and works together with the stack delivery roller to deliver the 1st and 2nd paper toward the processing tray. At the same time, the stack in the processing tray is delivered toward the delivery tray by the return roller and rear end assist guide.
Chapter 2 Stack ejection roller 1st delivery roller Return roller Processing tray F-2-12 5) The 1st and 2nd paper delivered to the processing tray are aligned and then delivered to the delivery tray. Stack ejection roller Return roller Rear end assist guide F-2-13 2.2.4 Controlling the Change of the Gear 0008-1367 The machine shifts down the gear of the inlet motor (M31) to suit the movement of paper (e.g.
High-speed gear 2-step gear Low-speed gear Inlet motor Gear change home position sensor(PI49) Rack gear Gear change motor Inlet roller Direction of delivery Drive used to change from high- to low-speed gear (gear change motor M40). Drive used to operate inlet roller (inlet motor M31).
Chapter 2 2.3 Intermediate Process Tray Assembly 2.3.1 Stack Job Offset 0003-4552 Job offset operation offsets paper stack to the front or rear when ejecting to sort the paper stack. The forward/backward movement of the copy delivered to the processing tray is controlled by the front aligning plate and rear aligning plate. The aligned copies are stapled or ejected according to the signal from the host machine.
Chapter 2 Motor Function Swing motor (M36) Moves the swing guide up/down Rear end assist motor (M39) Carry the stack end during stack ejection T-2-2 Sensor Function Swing guide HP sensor (PI35) Detects the swing guide home position Aligning plate front HP sensor (PI36) Detects the aligning plate front home position Aligning plate rear HP sensor (PI37) Detects the aligning plate rear home position Rear end assist HP sensor (PI39) Detects the rear end assist home position 2.3.
Chapter 2 Rear aligning plate Sheet to be offset Front aligning plate Tray F-2-19 Rear aligning plate Sheet to be offset Front aligning plate Tray F-2-20 2.3.4 Rear End Assist Operation 0003-8730 In order to improve stacking performance when ejecting copies delivered to the processing tray, a rear end assist guide is used in addition to the stack ejection roller to support the rear end of the stack during stack ejection.
Chapter 2 Paper Rear end assist guide home position sensor (PI39) Processing tray stopper Rear end assist guide Rear end assist motor (M39) Processing tray stopper F-2-21 2.3.5 Stack Delivery Operation 0003-4555 The stack is ejected each time three large size sheets*1 or five small size sheets*2 are offset on the processing tray. The swing motor turns and the swing guide descends. This causes the upper/lower stack delivery rollers to hold the stack.
Chapter 2 2.4 Staple Operation 2.4.1 Stapler Unit 0003-4557 The staple motor (M41) is used to perform stapling operation. This motor rotates the cam one turn for stapling. The home position of this cam is detected by the staple home position sensor (PI50). The staple motor is rotated in the forward or reverse direction under the control of the macro computer (IC101) on the finisher controller PCB.
Chapter 2 Staple motor drive signal Hook top position detect signal Hook empty detect signal Stapler HP detect signal M41 Finisher controller PCB F-2-24 2.4.2 Shifting the Stapler Unit 0003-4558 The stapler unit is shifted by the stapler shift motor (M35). The home position is detected by the stapler shift home position sensor (PI40). When there is a staple command from the host machine, the stapler shifts to the staple ready position, which depends on the stapling position and paper size.
Chapter 2 Rear aligning plate Stopper Feeding direction Stapling position/ Wait position Front aligning plate F-2-25 The position is the same as the stapling position.
Chapter 2 The stapler waits at the paper front end side staple position. The stapling sequence is first near side and then far side. Rear aligning plate Stopper Stapling position Stopper Feeding direction Stapling position/ Wait position Stopper Front aligning plate F-2-27 2.4.3 Stapling Operation 0003-4556 Stapling operation staples the prescribed number of copies with the stapler unit. The staple position depends on the staple mode and paper size.
Paper Stapler shift motor (M35) Stapler Stapler shift home position sensor (PI40) F-2-28 Paper width 1/2 Front diagonal stapling 2-point stapling Rear diagonal stapling F-2-29 T-2-3 Sensor Symb ol Connect or Function Remark s Stapler shift home position sensor PI40 J721B-6 Detects the home position for the stapler moving back and forth.
Chapter 2 Sensor Symb ol Connect or Function Remark s Stapler PI46 J717-3 Staple prohibited area detection - Staple home position sensor PI50 J717-5 Detects the home position for the stapling operation. In the stapler Staple edging sensor PI51 J717-6 Detects the staple top position. In the stapler Staple sensor PI52 J717-7 Detects presence or absence of staples in the cartridge.
Chapter 2 Stack ejection roller Swing guide 1st delivery roller Return roller Processing tray Stapler F-2-30 Swing guide home position sensor (PI35) Stack ejection roller (upper) Stack ejection roller (lower) Swing guide Swing motor (M36) Stack ejection lower roller cluch (CL32) Stack ejection motor (M32) F-2-31 The finisher controller PCB starts the swing motor (M36) and lowers the swing guide when the rear end of the 2nd paper passes the 1st delivery roller.
Chapter 2 After the processing tray paper sensor detects the paper, the aligning motor (M33/M34) starts and aligns the paper. Stack ejection roller Swing guide 1st delivery roller Return roller Stapler Processing tray F-2-32 When alignment of the last sheet completes, the finisher controller PCB moves the aligning plate to alignment position with the aligning motor (M33/M34) (with the paper held with the aligning plate).
Chapter 2 2.5 Stack Tray Operation 2.5.1 Tray Operation 0003-4561 This equipment has two delivery trays. The upper tray is called tray 1 and the lower tray is called tray 2. The upper and lower tray can move up and down independently. The trays are moved up and down by the tray 1 shift motor (M37) and tray 2 shift motor(M38). Tray 1 paper sensor (PI42) and tray 2 paper sensor (PI43) are provided to detect the presence of the paper stacked on the tray.
Rack Tray 1 paper surface sensor (PI42) Tray 1 switch (MS33) Tray 1 shift motor (M37) Tray 1 shift area sensor PCB Tray 2 shift motor (M38) Tray 2 paper surface sensor (PI43) Tray 2 shift area sensor PCB Light-shielding plate Rack F-2-34 Paper surface sensor (PI41) Paper surface sensor flag Edge Tray 1 Tray 2 paper surface sensor (PI48) Paper surface sensor flag Edge Tray 2 F-2-35
Chapter 2 T-2-5 Tray 1 shift area sensor PCB Area sensor Area sensor Area sensor Detected items 1(PS983) 2(PS982) 3(PS981) Tray 1 upper limit OFF OFF OFF Stack count 500 sheet limit exceeded ON ON OFF Stack count 1000 sheet limit exceeded ON OFF OFF Tray 1 lower limit ON OFF ON T-2-6 Tray 2 shift area sensor PCB Area sensor Area sensor Area sensor Detected items 1(PS983) 2(PS982) 3(PS981) Tray 2 upper limit OFF ON OFF Stack count 500 sheet limit exceeded ON ON OFF Stac
Stack ejection lower roller clutch (CL32) Stack ejection roller (lower) Stack ejection motor (M32) Shutter home position sensor (PI45) Shutter Shutter clutch (CL31) F-2-36
Chapter 2 2.6 Detecting Jams 2.6.1 Detecting Jams (Finisher Unit) 0003-4562 The following sensors are used to detect the presence of paper and to determine that paper is delivered properly. • Inlet sensor (PI33) • Delivery sensor (PI34) A jam is identified by checking whether paper is present at each sensor at the timing programmed in the memory of the microcomputer (CPU) on the finisher controller PCB.
Jam Type Sensor Jam Condition Code Feed path PI34 When the feed path sensor (PI34) does not detect 1004 sensor paper after prescribed time (distance) has delay elapsed since the inlet sensor (PI33) detected paper. Feed path PI34 When paper does not exit the feed path sensor sensor (PI34) after delivering for a prescribed time stationary (distance) after the delivery sensor (PI34) has 1104 detected paper.
Chapter 2 2.7 Power Supply 2.7.1 Power Supply Route 0004-4503 When the power of the host machine is turned on, 13VDC and 24VDC are supplied from the host machine to the Finisher controller PCB. 24VDC is used to drive motors and solenoids, and 13VDC is converted into 5VDC by the regulator IC (IC107) on the Finisher controller PCB and used to drive the sensors on the PCB. Furthermore, it is converted into 3.
Chapter 3 Parts Replacement Procedure
Contents Contents 3.1 External Covers .................................................................................................................................................. 3-1 3.1.1 Front Cover.................................................................................................................................................. 3-1 3.1.1.1 Removing the Front Cover ...................................................................................................................
Contents 3.3.1.2 Removing the Rear Cover................................................................................................................... 3-28 3.3.1.3 Removing the Left Upper Cover ........................................................................................................ 3-29 3.3.1.4 Removing the Grate-shaped Upper Guide.......................................................................................... 3-30 3.3.1.5 Removing the Tray 1 .................................
Contents 3.4.1.1.1 Removing the Rear Cover ........................................................................................................... 3-71 3.4.1.1.2 Removing the Finisher Controller PCB ...................................................................................... 3-71 3.4.2 Static Charge Eliminator 1 ........................................................................................................................ 3-71 3.4.2.1 Removing the Front Cover ........................
Chapter 3 3.1 External Covers [2] 3.1.1 Front Cover [1] 3.1.1.1 Removing the Front Cover 0004-4509 1) Remove screw [1] and remove the front lower extension cover [2]. F-3-3 3.1.3 Left Upper Cover [2] [1] 3.1.3.1 Removing the Front Cover 0004-4530 1) Remove screw [1] and remove the front lower extension cover [2]. F-3-1 2) Open the front door [1] and remove three screws [2]. 3) Remove the front cover [3]. [1] [2] [1] F-3-4 [2] 2) Open the front door [1] and remove three screws [2].
Chapter 3 3.1.3.2 Removing the Rear Cover 0004-4532 1) Remove three screws [1] and remove the rear cover [2]. [2] [1] F-3-8 3.1.4 Upper Door F-3-6 3.1.3.3 Removing the Left Upper Cover 3.1.4.1 Removing the Front Cover 0004-4534 0004-4535 1) Remove screw [1] and remove the front lower extension cover [2]. 1) Remove two screws [1]. 2) With the upper door [2] open, remove the left upper cover [3] by tilting to the right. [2] [1] F-3-9 2) Open the front door [1] and remove three screws [2].
Chapter 3 3.1.4.2 Removing the Rear Cover 0004-4536 1) Remove three screws [1] and remove the rear cover [2]. [2] [1] F-3-13 3.1.4.4 Removing the Upper Door F-3-11 3.1.4.3 Removing the Left Upper Cover 0004-4539 1) Open the upper door [1] and unhook the two hooks [2]. 2) Remove screw [3] and remove the upper door [1]. 0004-4538 1) Remove two screws [1]. 2) With the upper door [2] open, remove the left upper cover [3] by tilting to the right. F-3-14 3.1.5 Grate-shaped Upper Guide F-3-12 3.1.5.
Chapter 3 3.1.5.3 Removing the Left Upper Cover 0004-4543 1) Remove two screws [1]. 2) With the upper door [2] open, remove the left upper cover [3] by tilting to the right. [2] [1] F-3-15 2) Open the front door [1] and remove three screws [2]. 3) Remove the front cover [3]. [1] F-3-18 [2] When replacing, hook the two claws [1] of the left upper cover to the steel plate. [3] F-3-16 3.1.5.2 Removing the Rear Cover 0004-4542 1) Remove three screws [1] and remove the rear cover [2].
Chapter 3 [1] [2] [3] F-3-22 F-3-20 3.1.6 Grate-shaped Lower Guide 3.1.6.1 Removing the Front Cover 3.1.6.2 Removing the Rear Cover 0004-4547 1) Remove three screws [1] and remove the rear cover [2]. 0004-4545 [2] 1) Remove screw [1] and remove the front lower extension cover [2]. [1] [2] F-3-23 [1] F-3-21 3.1.6.3 Removing the Left Upper Cover 0004-4548 2) Open the front door [1] and remove three screws 1) Remove two screws [1]. [2].
Chapter 3 F-3-24 F-3-26 When replacing, hook the two claws [1] of the left upper cover to the steel plate. 3.1.6.5 Removing the Tray 1 0004-4555 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and then move down the tray.
Chapter 3 [3] [2] F-3-29 3) Remove two screws [1], open two harness retainers [2] and disconnect two connectors [3]. [1] F-3-27 1) Remove screw [1] and remove the steel plate [2] and slide guide [3]. However, if the grate-shaped upper guide is removed, this step is not necessary. F-3-30 4) Insert your finger in the hole at the rear side of tray 1 [1], push the tray lift motor gear [2] to the front to release the clutch and lift tray 1 [1].
Chapter 3 [3] [2] [1] F-3-31 3.1.6.6 Removing the Tray 2 F-3-32 0004-4566 When you attach or remove the tray, please be sure 1) Remove screw [1] and remove the stopper [2]. to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and then move down the tray. If you move down the tray without lifting the shutter of the delivery opening, the stack delivery gate comes off from the Finisher.
Chapter 3 F-3-34 3.1.6.7 Removing the Grateshaped Lower Guide 0004-4567 1) Remove ten screws [1] and remove the grateshaped lower guide [2]. When replacing, be careful not to hook the grateshaped lower guide to the sensor flag arm on the delivery side.
Chapter 3 3.2 Drive System 3.2.1 Stapler 3.2.1.1 Removing the Front Cover 0004-4568 1) Remove screw [1] and remove the front lower extension cover [2]. F-3-38 2) Release the claw [1] and remove the PCB [2]. 3) Disconnect three connectors [3]. 4) Remove screw [4] and remove the stapler together with the stapler base [5]. [2] [1] When removing, be careful not to damage the flag F-3-36 [6]. 2) Open the front door [1] and remove three screws [2]. 3) Remove the front cover [3].
Chapter 3 [1] [2] [3] F-3-42 3.2.2.2 Removing the Rear Cover F-3-40 3.2.2 Swing Unit 0004-4572 1) Remove three screws [1] and remove the rear cover [2]. 3.2.2.1 Removing the Front Cover 0004-4571 [2] 1) Remove screw [1] and remove the front lower extension cover [2]. [1] F-3-43 [2] [1] F-3-41 2) Open the front door [1] and remove three screws [2]. 3) Remove the front cover [3]. 3.2.2.3 Removing the Left Upper Cover 0004-4573 1) Remove two screws [1].
Chapter 3 F-3-44 F-3-46 When replacing, hook the two claws [1] of the left upper cover to the steel plate. 3.2.2.5 Removing the Tray 1 0004-4575 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and then move down the tray.
Chapter 3 [3] [2] F-3-49 3) Remove two screws [1], open two harness retainers [2] and disconnect two connectors [3]. [1] F-3-47 1) Remove screw [1] and remove the steel plate [2] and slide guide [3]. However, if the grate-shaped upper guide is removed, this step is not necessary. F-3-50 4) Insert your finger in the hole at the rear side of tray 1 [1], push the tray lift motor gear [2] to the front to release the clutch and lift tray 1 [1].
Chapter 3 [3] [2] [1] F-3-51 3.2.2.6 Removing the Tray 2 F-3-52 0004-4576 When you attach or remove the tray, please be sure 1) Remove screw [1] and remove the stopper [2]. to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and then move down the tray. If you move down the tray without lifting the shutter of the delivery opening, the stack delivery gate comes off from the Finisher.
Chapter 3 Hold the snap fastener at the base when unfastening because the sensor flag arm can break easily. When fastening, insert the boss of the sensor flag snap fastener in the hole on the processing tray side. F-3-54 3.2.2.7 Removing the Grateshaped Lower Guide 0004-4577 1) Remove ten screws [1] and remove the grate- F-3-56 shaped lower guide [2].
Chapter 3 securing the ground wire and remove the finisher controller PCB [4]. F-3-60 F-3-58 3.2.2.9 Removing the Swing Unit 0004-4588 5) Release the claw [2] of the stack delivery roller rear 1) Remove screw [1] and pull up the swing pressure side clutch [1] and remove the clutch [1]. guide [2]. 6) Remove the E ring [3] and bushing [4] and remove the stack delivery roller.
F-3-62
Chapter 3 3.3 Document System Feeding [2] 3.3.1 Process Tray Assembly 3.3.1.1 Removing the Front Cover [1] 0004-4578 1) Remove screw [1] and remove the front lower F-3-65 extension cover [2]. 3.3.1.3 Removing the Left Upper Cover 0004-4580 1) Remove two screws [1]. 2) With the upper door [2] open, remove the left upper cover [3] by tilting to the right. [2] [1] F-3-63 2) Open the front door [1] and remove three screws [2]. 3) Remove the front cover [3].
Chapter 3 Finisher. If the stack delivery gate comes off, remount it while paying attention so as not to lose the spring for the shaft of the stack delivery gate. The tray falls by its own weight when the latch is released, so be sure to hold the tray with hands. [3] F-3-67 3.3.1.4 Removing the Grateshaped Upper Guide 0004-4581 [2] 1) Lower tray [1] below the grate-shaped upper guide [2] (For how the tray is moved, see the steps under "Removing the Tray 1.").
Chapter 3 F-3-71 3) Remove two screws [1], open two harness retainers [2] and disconnect two connectors [3]. F-3-73 3.3.1.6 Removing the Tray 2 0004-4583 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and F-3-72 then move down the tray.
Chapter 3 [3] [2] F-3-76 [1] F-3-74 1) Remove screw [1] and remove the stopper [2]. 3.3.1.7 Removing the Grateshaped Lower Guide 0004-4584 1) Remove ten screws [1] and remove the grateshaped lower guide [2]. When replacing, be careful not to hook the grateshaped lower guide to the sensor flag arm on the delivery side. [1] [1] F-3-75 2) Remove two screws [1] and disconnect connector [2].
Chapter 3 securing the ground wire and remove the finisher Hold the snap fastener at the base when controller PCB [4]. unfastening because the sensor flag arm can break easily. When fastening, insert the boss of the sensor flag snap fastener in the hole on the processing tray side. F-3-80 5) Release the claw [2] of the stack delivery roller rear side clutch [1] and remove the clutch [1]. 6) Remove the E ring [3] and bushing [4] and remove F-3-78 the stack delivery roller.
Chapter 3 [1] [2] [3] F-3-84 F-3-82 3.3.2.2 Removing the Rear Cover 3.3.2 Tray 1 3.3.2.1 Removing the Front Cover 0004-4551 1) Remove three screws [1] and remove the rear cover 0004-4550 1) Remove screw [1] and remove the front lower extension cover [2]. [2]. [2] [1] [2] [1] F-3-85 F-3-83 2) Open the front door [1] and remove three screws [2]. 3) Remove the front cover [3]. 3.3.2.3 Removing the Left Upper Cover 0004-4552 1) Remove two screws [1].
Chapter 3 [3] [2] F-3-86 When replacing, hook the two claws [1] of the left upper cover to the steel plate. [1] F-3-88 1) Remove screw [1] and remove the steel plate [2] and slide guide [3]. However, if the grate-shaped upper guide is removed, this step is not necessary. F-3-87 3.3.2.
Chapter 3 F-3-90 3) Remove two screws [1], open two harness retainers [2] and disconnect two connectors [3]. F-3-92 3.3.3 Tray 2 3.3.3.1 Removing the Front Cover 0004-4556 1) Remove screw [1] and remove the front lower extension cover [2]. F-3-91 4) Insert your finger in the hole at the rear side of tray 1 [1], push the tray lift motor gear [2] to the front to release the clutch and lift tray 1 [1]. [2] When the tray lift motor gear clutch is released, the [1] tray drops by its own weight.
Chapter 3 [1] [2] [3] F-3-96 F-3-94 3.3.3.2 Removing the Rear Cover 0004-4558 1) Remove three screws [1] and remove the rear cover When replacing, hook the two claws [1] of the left upper cover to the steel plate. [2]. [2] [1] F-3-95 3.3.3.3 Removing the Left Upper Cover F-3-97 3.3.3.4 Removing the Tray 1 0004-4559 1) Remove two screws [1]. 2) With the upper door [2] open, remove the left upper cover [3] by tilting to the right.
Chapter 3 [3] [2] F-3-100 3) Remove two screws [1], open two harness retainers [2] and disconnect two connectors [3]. [1] F-3-98 1) Remove screw [1] and remove the steel plate [2] and slide guide [3]. However, if the grate-shaped upper guide is removed, this step is not necessary. F-3-101 4) Insert your finger in the hole at the rear side of tray 1 [1], push the tray lift motor gear [2] to the front to release the clutch and lift tray 1 [1].
Chapter 3 [3] [2] [1] F-3-102 3.3.3.5 Removing the Tray 2 F-3-103 0004-4565 When you attach or remove the tray, please be sure 1) Remove screw [1] and remove the stopper [2]. to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and then move down the tray. If you move down the tray without lifting the shutter of the delivery opening, the stack delivery gate comes off from the Finisher.
Chapter 3 [1] [2] [3] F-3-107 3.3.4.2 Removing the Rear Cover F-3-105 1) Remove three screws [1] and remove the rear cover 3.3.4 Buffer Roller 3.3.4.1 Removing the Front Cover 0004-4617 [2]. [2] 0004-4616 1) Remove screw [1] and remove the front lower extension cover [2]. [1] F-3-108 [2] [1] F-3-106 2) Open the front door [1] and remove three screws [2]. 3.3.4.3 Removing the Left Upper Cover 0004-4619 1) Remove two screws [1].
Chapter 3 F-3-111 F-3-109 3.3.4.5 Removing the Buffer Roller When replacing, hook the two claws [1] of the left upper cover to the steel plate. 0004-4621 1) Remove the buffer roller axis [2] from two arms [1]. 2) Remove two clips [3] and remove two buffer rollers [4]. F-3-110 3.3.4.4 Removing the Upper Door F-3-112 0004-4620 1) Open the upper door [1] and unhook the two hooks [2]. 2) Remove screw [3] and remove the upper door [1]. 3.3.5 Return Roller 3.3.5.
Chapter 3 3.3.5.3 Removing the Left Upper Cover 0004-4632 1) Remove two screws [1]. 2) With the upper door [2] open, remove the left upper cover [3] by tilting to the right. [2] [1] F-3-113 2) Open the front door [1] and remove three screws [2]. 3) Remove the front cover [3]. [1] F-3-116 [2] When replacing, hook the two claws [1] of the left upper cover to the steel plate. [3] F-3-114 3.3.5.2 Removing the Rear Cover 0004-4629 1) Remove three screws [1] and remove the rear cover [2].
Chapter 3 [3] [2] F-3-118 3.3.5.5 Removing the Tray 1 0004-4636 [1] F-3-119 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and then move down the tray. If you move down the 1) Remove screw [1] and remove the steel plate [2] and slide guide [3]. However, if the grate-shaped upper guide is removed, this step is not necessary.
Chapter 3 F-3-121 3) Remove two screws [1], open two harness retainers [2] and disconnect two connectors [3]. F-3-123 3.3.5.6 Removing the Tray 2 0004-4637 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and F-3-122 then move down the tray.
Chapter 3 [3] [2] F-3-126 [1] F-3-124 1) Remove screw [1] and remove the stopper [2]. 3.3.5.7 Removing the Grateshaped Lower Guide 0004-4640 1) Remove ten screws [1] and remove the grateshaped lower guide [2]. When replacing, be careful not to hook the grateshaped lower guide to the sensor flag arm on the delivery side. [1] [1] F-3-125 2) Remove two screws [1] and disconnect connector [2].
Chapter 3 securing the ground wire and remove the finisher Hold the snap fastener at the base when controller PCB [4]. unfastening because the sensor flag arm can break easily. When fastening, insert the boss of the sensor flag snap fastener in the hole on the processing tray side. F-3-130 5) Release the claw [2] of the stack delivery roller rear side clutch [1] and remove the clutch [1]. 6) Remove the E ring [3] and bushing [4] and remove F-3-128 the stack delivery roller.
Chapter 3 F-3-132 3.3.5.9 Removing the Return Roller 0004-4646 The return roller is subjected to special production F-3-133 3.3.6 Return Roller Unit processing known as "aging" to prevent possible increases in its feeding power. Do not clean the return roller. Cleaning (with water, for example), will increase its feed power, ultimately causing feeding faults. Moreover, be sure to avoid touching the surface of the 3.3.6.
Chapter 3 [1] [2] [3] F-3-137 F-3-135 3.3.6.2 Removing the Rear Cover 0004-4656 1) Remove three screws [1] and remove the rear cover When replacing, hook the two claws [1] of the left upper cover to the steel plate. [2]. [2] [1] F-3-136 3.3.6.3 Removing the Left Upper Cover F-3-138 0004-4659 1) Remove two screws [1]. 2) With the upper door [2] open, remove the left upper cover [3] by tilting to the right. 3.3.6.
Chapter 3 [3] [2] F-3-139 3.3.6.5 Removing the Tray 1 0004-4663 [1] F-3-140 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and then move down the tray. If you move down the 1) Remove screw [1] and remove the steel plate [2] and slide guide [3]. However, if the grate-shaped upper guide is removed, this step is not necessary.
Chapter 3 F-3-142 3) Remove two screws [1], open two harness retainers [2] and disconnect two connectors [3]. F-3-144 3.3.6.6 Removing the Tray 2 0004-4664 When you attach or remove the tray, please be sure to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and F-3-143 then move down the tray.
Chapter 3 [3] [2] F-3-147 [1] F-3-145 1) Remove screw [1] and remove the stopper [2]. 3.3.6.7 Removing the Grateshaped Lower Guide 0004-4667 1) Remove ten screws [1] and remove the grateshaped lower guide [2]. When replacing, be careful not to hook the grateshaped lower guide to the sensor flag arm on the delivery side. [1] [1] F-3-146 2) Remove two screws [1] and disconnect connector [2].
Chapter 3 F-3-149 2) Release the claw [1] and remove the PCB [2]. F-3-151 3) Disconnect three connectors [3]. 4) Remove screw [4] and remove the stapler together with the stapler base [5]. When removing, be careful not to damage the flag 3.3.6.9 Removing Processing Tray the 0004-4671 1) Unfasten four snap fasteners [1] and remove the sensor flag [3] from the stack delivery roller [2]. [6]. Hold the snap fastener at the base when unfastening because the sensor flag arm can break easily.
Chapter 3 The parallel pin [3] drops when the gear [2] is removed. Be careful not to loose it. F-3-155 7) Disconnect the connector [1] and remove harness from the clamp and edge saddle [2]. F-3-153 8) Remove two screws [3] and pull out the processing tray [4] in the paper delivery direction. 3) Remove all finisher controller PCB connectors[1]. 4) Remove four screws [2]. Remove the screw [3] securing the ground wire and remove the finisher controller PCB [4].
Chapter 3 2) Remove two screws [3] and pull out the return roller unit [4] from the front side. F-3-157 2) Remove two E rings [1] at the joint between the F-3-159 swing unit and the return roller unit and then slide the two return roller unit collars [2] inside. 3) Unhook the swing pressure rack [3] from the swing unit center hook. 4) Remove the belt on the gear [4] at the rear side of the swing unit and then pull out the swing unit [5] from the delivery direction.
Chapter 3 3.4 Electrical System 3.4.2 Static Charge Eliminator 1 3.4.1 Finisher Controller PCB 3.4.2.1 Removing the Front Cover 1) Remove screw [1] and remove the front lower 3.4.1.1 Finisher Controller PCB 3.4.1.1.1 Removing the Rear Cover 0004-4693 extension cover [2]. 0004-4682 1) Remove three screws [1] and remove the rear cover [2]. [2] [2] [1] F-3-162 [1] 2) Open the front door [1] and remove three screws [2]. 3) Remove the front cover [3]. F-3-160 3.4.1.1.
Chapter 3 [2] [1] F-3-164 3.4.2.3 Removing the Left Upper Cover F-3-166 0004-4696 1) Remove two screws [1]. 2) With the upper door [2] open, remove the left upper cover [3] by tilting to the right. 3.4.2.4 Removing the Grateshaped Upper Guide 0004-4700 1) Lower tray [1] below the grate-shaped upper guide [2] (For how the tray is moved, see the steps under "Removing the Tray 1."). 2) Remove five screws [3] and remove the grateshaped upper guide [2].
Chapter 3 Finisher. If the stack delivery gate comes off, remount it while paying attention so as not to lose the spring for the shaft of the stack delivery gate. The tray falls by its own weight when the latch is released, so be sure to hold the tray with hands. [3] F-3-170 3) Remove two screws [1], open two harness retainers [2] and disconnect two connectors [3]. [2] [1] F-3-168 F-3-171 1) Remove screw [1] and remove the steel plate [2] and slide guide [3].
Chapter 3 [3] [2] [1] F-3-172 3.4.2.6 Removing the Tray 2 F-3-173 0004-4703 When you attach or remove the tray, please be sure 1) Remove screw [1] and remove the stopper [2]. to raise the shutter [1], release the latch [3] on the rear surface of the tray while the stack delivery gate [2] of the delivery opening is lifted (covered), and then move down the tray. If you move down the tray without lifting the shutter of the delivery opening, the stack delivery gate comes off from the Finisher.
Chapter 3 F-3-177 2) Release the claw [1] and remove the PCB [2]. 3) Disconnect three connectors [3]. F-3-175 4) Remove screw [4] and remove the stapler together 3.4.2.7 Removing the Grateshaped Lower Guide with the stapler base [5]. 0004-4705 1) Remove ten screws [1] and remove the grateshaped lower guide [2]. When removing, be careful not to damage the flag [6]. When replacing, be careful not to hook the grateshaped lower guide to the sensor flag arm on the delivery side.
Chapter 3 The parallel pin [3] drops when the gear [2] is removed. Be careful not to loose it. F-3-179 3.4.2.9 Removing Processing Tray the F-3-181 0004-4708 1) Unfasten four snap fasteners [1] and remove the sensor flag [3] from the stack delivery roller [2]. 3) Remove all finisher controller PCB connectors[1]. 4) Remove four screws [2]. Remove the screw [3] securing the ground wire and remove the finisher Hold the snap fastener at the base when controller PCB [4].
Chapter 3 F-3-185 F-3-183 3) Pull out the static charge eliminator [1] at the center 7) Disconnect the connector [1] and remove harness from the clamp and edge saddle [2]. 8) Remove two screws [3] and pull out the processing tray [4] in the paper delivery direction. of the swing unit from the bottom. 4) Remove the four claws [2] securing the delivery side static charge eliminator and remove the two static charge eliminators [3].
F-3-187
Chapter 4 Maintenance
Contents Contents 4.1 User Maintenance............................................................................................................................................... 4-1 4.1.1 User Maintenance (Finisher Unit) ............................................................................................................... 4-1 4.2 Maintenance and Inspection ............................................................................................................................... 4-2 4.2.
Chapter 4 4.1 User Maintenance 4.1.1 User Maintenance (Finisher Unit) 0003-4569 T-4-1 No.
Chapter 4 4.2 Maintenance and Inspection 4.2.1 Periodically Replaced Parts 4.2.1.1 Periodically Replaced Parts (Finisher Unit) 0003-4571 The Finisher unit does not have parts that must be replaced on a periodical basis. 4.2.2 Durables 4.2.2.1 Durables (Finisher Unit) 0003-4573 Some of the parts of the machine may need to be replaced one or more times because of wear or tear during the machine's warranty period. Replace them as necessary. T-4-2 As of May, 2003 N Name No. o.
Chapter 4 As of May, 2003 N Name No. o. 7 8 Return roller FC5-3457- (Rear) 000 Return roller FC5-6873- (Front) 000 Quantit Approx. y life 1 1,000,000 Remark Color;White sheets 1 1,000,000 Color;Black sheets 4.2.3 Periodical Servicing 4.2.3.1 Periodical Servicing (Finisher Unit) 0003-4575 Does not have parts that must be serviced on a periodical basis.
Chapter 4 4.3 Adjustment 4.3.1.2 Adjusting the Staple Position 4.3.1 Adjustment at Time of Parts Replacement 0003-4578 Perform this adjustment after replacing the finisher controller PCB or when the staple position must be changed for some reason. This adjustment adjusts the front/rear stitches with A4/A4R when the paper used 4.3.1.1 Adjusting Alignment Position for adjustment is AB type and with LTR/LTRR when the 0003-4577 the paper is INCH type. 1) Remove the rear cover of the finisher unit.
8) If the staple position is correct, insert a sheet of paper between the aligning plates and push the far end edge of the paper to the rear aligning plate, push it against the stopper, and press SW103 once (stapling action/store adjustment value) and proceed to step 11). 9) To adjust the staple position, press SW101 or SW102 on the finisher controller PCB and position. When SW101 is pressed, staple position moves 0.49 mm forward. When SW102 is pressed, staple position moves 0.49 mm backward.
Chapter 4 4.4 Troubleshooting 4.4.1 Error Code 4.4.1.1 E500;Communication error 0003-7585 Finisher controller PCB/Host machine DC controller PCB 1) Does it improve when the host machine power switch is turned OFF/ON? YES : End Wiring 2) Is the wiring between the finisher controller PCB and host machine DC controller PCB normal? NO : Repair the wiring.
Chapter 4 4.4.1.4 E519;Gear change motor error 0003-4593 Gear change home position sensor (PI49) 1) Check the gear change home position sensor. Does the sensor operate nor-mally? NO : Replace the sensor. Wiring 2) Is the wiring between the finisher controller PCB and Gear change motor normal? NO : Repair the wiring. Gear change mechanism 3) Is there any abnormality in the gear change mechanism? YES : Repair the gear change mechanism.
Chapter 4 1) Check the stapler drive home position sensor. Does it operate normally? NO : Replace the sensor. Wiring 2) Is the wiring between the finisher controller PCB and stapler shift motor normal? NO : Repair the wiring. Stapler shift base 3) Is there mechanical trapping in the path of the stapler shift base? YES : Repair the mechanism. Stapler shift motor (M35)/Finisher controller PCB 4) Does it improve when the stapler shift motor is replaced? YES : End NO : Replace the finisher controller PCB. 4.
Chapter 4 4.4.1.10 E540;Tray 1 shift motor error 0003-4589 Tray 1 shift area sensor PCB 1) Check the tray 1 shift area sensors 1 to 3. Do the sensors operate normally? NO : Replace the tray 1 shift area sensor PCB. Wiring 2) Is the wiring between the finisher controller PCB and tray 1 shift motor normal? NO : Repair the wiring. Tray up/down mechanism 3) Is there any abnormality in the tray up/down mechanism? YES : Repair the tray up/down mechanism.
Chapter 4 Shutter mechanism 3) Is there any abnormality in the shutter mechanism? YES : Repair the shutter mechanism. Stack ejection motor (M32)/Shutter clutch (CL31)/Finisher controller PCB 4) Does it improve when the stack ejection motor and shutter clutch are replaced? YES : End NO : Replace the finisher controller PCB.
Chapter 4 4.5 Outline of Electrical Components 4.5.1 Sensors (Finisher Unit) 0005-7225 PI31 PI49 PI35 PI42 PI38 PI39 PI37 PI34 PI41 PI33 PI36 PI32 PI45 PI48 PI46 PI40 PI43 F-4-3 T-4-3 Ref.
Ref.
Ref.
Chapter 4 4.5.2 Microswitches (Finisher Unit) 0005-7226 MS34 MS32 MS33 MS31 F-4-4 T-4-5 Finis her Ref.
Chapter 4 Finis her Ref. Name Description Parts JA number M Error cont rolle r PCB MS3 3 MS3 4 FH7- Tray 1 switch Detects tray 1 Staple safety switch Detects swing guide open 6377 FH76379 4.5.
Chapter 4 T-4-6 Finisher Ref. Name Parts number Error controlle r PCB SL31 Inlet roller separation solenoid FL2-0811 E584 SL32 Buffer roller separation solenoid FL2-0813 J710 SL33 1st delivery roller separation solenoid FL2-0812 J710 SL34 Buffer rear end holding solenoid FL2-0821 J710 4.5.
T-4-7 Ref. Name Parts number Error M31 Inlet motor FH5-1034 M32 Stack ejection motor FH5-1035 E584 M33 Front aligning plate motor FH5-1040 E530 M34 Rear aligning plate motor FH5-1040 E537 M35 Stapler shift motor FH5-1037 E532 M36 Swing motor FH5-1036 E535 M37 Tray 1 shift motor FH5-1038 E540 M38 Tray 2 shift motor FH5-1038 E542 M39 Rear end assist motor FH5-1039 E514 M40 Gear change motor FH5-1041 E519 M41 Staple motor FM2-0665 E531 T-4-8 Ref.
Chapter 4 4.5.5 Clutches (Finisher Unit) 0005-7229 CL32 CL31 F-4-7 T-4-9 Ref.
Chapter 4 4.5.6 PCBs (Finisher Unit) 0005-7230 [6] [1] [4] [2] [5] [7] [3] F-4-8 T-4-10 Ref.
Ref.
Chapter 4 4.6 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB 4.6.1 Overview 0003-4614 Of the LEDs and check pins used in the machine, those needed during servicing in the field are discussed. Do not touch the check pins not found in the list herein. They are exclusively for factory use, and require special tools and a high degree of accuracy. 4.6.
Chapter 4 4.7 Upgrading 4.7.1 Upgrading (Finisher Unit) 0003-8837 Overview A flash ROM is used for the IC101 (CPU) of the Finisher unit. To upgrade this IC, the downloader PCB (FY9-2034) is used. The operating instructions for it are given below. How to Use the Downloader PCB (FY9-2034) 1.When to Use the Downloader PCB The downloader PCB is used when upgrading the CPU (IC101) of the Finisher Controller PCB. 2.Member part of the downloader PCB [5] [8] [1] [2] [3] [4] [7] [6] F-4-10 T-4-12 No.
Chapter 4 No. [7] Description Function Cable B (9 A cable to connect the downloader PCB and the pins)Length: approx. Finisher 50cm [8] RS-232C connector A connector to connect an RS-232C cable to the downloader PCB 3. Necessary Tool The following item needs to be prepared for download. Computer (PC) Prerequisite: The download tool (Ver. 1.73E or higher) must be downloaded to the PC. 4. Download Procedures a.
Chapter 4 F-4-12 5) Select [Register from New ROM folder]. In response, the data will be registered, and the data inside the NewROM folder will be deleted. F-4-13 b. Connection to the Finisher 1) Turn off the power of the host machine. 2) Remove the rear cover of the Finisher. 3) Insert the cable B to J724 on the Finisher controller PCB.
Chapter 4 4) Connect the RS-232C cable to the RS-232C connectors of the circuit board and the PC. 5) Turn on the power of the host machine. The power LED on the circuit board is lit. c. Download The error code E500 might occur during download. It does not affect the download operation and its results. 1) Start up the Service Support Tool. C:\ProgramFiles\Service Support Tool\bpchost.exe 2) Select [Downloading/Uploading]. F-4-14 3) Press the START/STOP key. LOAD LED is lit. 4) Select the Finisher.
Chapter 4 F-4-15 5) Follow the instructions on the screen to prepare for downloading. A press on [OK] will bring up the next screen. F-4-16 6) Select the version of the ROM to download.
Chapter 4 F-4-17 7) Press [Start] so that the computer and the downloaded PCB will start downloading the program. F-4-18 8) If downloading ended normally, press [OK].
Chapter 4 F-4-19 9) End the session as instructed on the screen. F-4-20 5. Release of Connection 1) Press the START/STOP key. LOAD LED is turned off. 2) Turn off the power of the host machine. 3) Disconnect the cable B from the Finisher.
4) Mount the rear cover to the Finisher. 5) Turn on the power of the host machine.
Chapter 4 4.8 Service Tools 4.8.1 Solvents and Oils 0003-4617 T-4-13 N Name Description Composition Remarks Vic Clean Cleaning: Hydrocarbon(fluori Do not bring near e.g., glass, ne family) fire. plastic, rubber parts, Alcohol Procure locally. external covers Surface activating Isopropyl alcohol agent may be substituted. o.
Chapter 5 Error Code
Contents Contents 5.1 Overview ............................................................................................................................................................ 5-1 5.1.1 Overview ..................................................................................................................................................... 5-1 5.2 User Error Code...................................................................................................................................
Chapter 5 5.1 Overview 5.1.1 Overview 0003-4660 The CPU on the machine's finisher controller PCB is equipped with a mechanism to check the machine condition as needed; when it detects a fault, the machine communicates the fact to the host machine in the form of a code and a detail code. The host machine indicates the code on its control panel. (The detail code may be checked in the host machine's service mode.
Chapter 5 5.2 User Error Code 5.2.1 Staple is absent 0003-4663 T-5-1 Error Condition Descript Detection Machine timing operation Resetting ion Staple is The staple Always Normal Replace the absent cartridge monitored operation staple has run can be cartridge; or, set out of staples. continued. it However, correctly. whether to operate or not depends on the instruction from the host machine. 5.2.
Chapter 5 5.2.3 Stack tray overstacking 0003-4665 T-5-3 Error Condition Descript Detection Machine timing operation Resetting ion Stack The number of After ejecting Normal Remove paper tray sheets on the the sheet/set operation from ejection overstac ejection tray exceeding the will continue. tray. king has exceeded limit. the stackable sheet or set count. 5.2.
Chapter 5 5.3 Service Error Code 5.3.1 E500 0003-7593 T-5-5 Code Detail Error Detection timing Description E500 0001 Communication The communication with the host machine error is interrupted. 5.3.2 E505 0003-4671 T-5-6 Code Detail Error Detection timing Description E505 0001 Backup RAM The checksum for the finisher controller PCB has an error when the power is turned on. 5.3.
Chapter 5 5.3.4 E519 0003-4681 T-5-8 Code Detail Error Detection timing Description E519 8001 0002 Gear change motor(M40)/ Gear change homeposition sensor (PI49) The stapler does not return to the gear change home position when the gear change motor has been drive for 387 pulses. The stapler does not leave the gear changehome position when the gear change motorhas been drive for 387 pulses. 5.3.
Chapter 5 5.3.6 E531 0003-4674 T-5-10 Code Detail Error Detection timing Description E531 8001 8002 Staple motor(M41)/ Staple home positiondetect switch The stapler does not return to the staple home position when the staple motor has been driven for 0.4 sec. The stapler does not leave the staple home positionwhen the staple motor has been driven for 0.4 sec. 5.3.
Chapter 5 5.3.9 E537 0003-4673 T-5-13 Code Detail Error Detection timing Description E537 8001 8002 Aligning plate rear motor (M34)/ Aligning plate rear home position sensor(PI37) The aligning plate does not return to aligning plate rear home position sensor when the alignment plate rear motor has been driven for 4 seconds. The aligning plate does not leave the aligning plate rear home position sensor when the alignment plate rear motor has been driven for 4 seconds. 5.3.
Chapter 5 5.3.11 E542 0003-6508 T-5-15 Code Detail Error Detection timing Description E542 8001 Tray 2 shift motor (M38)/ Tray 2 shift area sensor PCB If the tray does not return to home position when the tray 2 shift motor is driven for 20 seconds. If the tray does not move to other area when tray 2 shift motor is driven for 4 seconds. 8002 When reached to the upper limit area before the paper surface sensor detects paper surface during the paper surface detection operation. 5.3.
Chapter 5 1-a) Service Mode Set '1' for the following: SORTER>OPTION>MD-SPRTN. 1-b) User Mode Press [limit function mode]; when a Confirmation screen has appeared, press [yes]. 3) Turn off and then on the main power switch of the host machine. 3. Communication with the Host Machine 1) When the main power switch is turned on, the DC controller PCB will communicate to the main controller PCB that a functional limit has been imposed.
Feb 1 2005
