SELPHY DS810 SERVICE MANUAL Canon Copyright 2005, Canon U.S.A. This technical publication is the proprietary and confidential information of Canon U.S.A. which shall be retained for reference purposes by Authorized Service Facilities of Canon U.S.A. Its unauthorized use is prohibited.
SELPHY DS810 REFERENCE MANUAL This reference manual describes differences from the base model, SELPHY DS 700. When referring to the SELPHY DS700 Service Manual, Service Parts Number in it may be different from SELPHY DS810 model. Please refer to the SELPHY DS810 Parts Catalog (QY8-9077-D0C). QY8-13AE-000 COPYRIGHT©2005 CANON INC. CANON SELPHY DS810 082005XX 0.
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II. TABLE OF CONTENTS Part 1: MAINTENANCE 1. MAINTENANCE 1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer (1) (2) (3) (4) (5) Adjustment Periodic maintenance Periodic replacement parts Replacement consumables Replacement of the print head 1-2. Customer Maintenance 1-3. Product Life (1) Printer (2) Print head (3) Ink tank 1-4. Special Tools 1-5. Serial Number Location 2. LIST OF ERROR DISPLAY / INDICATIONS 2-1. Operator Call Errors 2-2.
Part 1 MAINTENANCE
1. MAINTENANCE 1-1. Adjustment, Periodic Maintenance, Periodic Replacement Parts, and Replacement Consumables by Service Engineer (1) Adjustment Adjustment Destination settings (EEPROM settings) Timing At logic board ass'y replacement Purpose Tool Approx. time To set the destination. None. 1 min. To set the language to be displayed on the LCD. None. (in the user mode) 1 min. Waste ink counter - At logic board ass'y replacement To reset the waste ink counter.
1-2. Customer Maintenance Adjustment Timing Purpose Tool Approx. time Print head cleaning When print quality is not satisfying. To improve nozzle conditions. - Operation panel - Computer (settings via the printer driver) 42 sec. Print head deep cleaning When print quality is not satisfying, and not improved by print head cleaning. To improve nozzle conditions. - Operation panel - Computer (settings via the printer driver) 82 sec. Ink tank replacement When the ink tank becomes empty.
print mode, and type of paper used. Ink is consumed at power input and during printing to protect the print head and keep print quality. 1-4. Special Tools Name Tool no. Application Remarks MOLYKOTE PG641 CK-0562-000 To be applied to the sliding portion of the access cover arm. In common with other models. FLOIL KG107A QY9-0057-000 To be applied to the sliding portion of the carriage guide rail. In common with other models.
2. LIST OF ERROR DISPLAY / INDICATIONS Errors and warnings are displayed by the following ways: 1) Errors are indicated by the number of times the Power / Alarm LED lights / blinks. 2) Errors and warnings are displayed on the LCD monitor. 3) Errors and warnings are displayed on the printer driver's Status Monitor. 2-1. Operator Call Errors (Alarm / Power LED lights) LED display Solution Error [Error code] Alarm LED lit No paper. (ASF) [1000] Set the paper in the ASF, and press the Reset button.
- Timing slit disk ass'y (QL2-0843) - Paper feed motor ass'y (QM2-1746) - Feed roller ass'y (QM2-1970) - Platen (QC1-5176/5177) 4 times Purge unit error [5C00] - Logic board ass'y (QM2-2880)*1 - Purge unit (QM2-1975) - Logic board ass'y (QM2-2880)*1 5 times ASF cam sensor error [5700] - Sheet feed unit (QM2-3264) 6 times Internal temperature error [5400] - Logic board ass'y (QM2-2880)*1 7 times Waste ink absorber full [5B00] - Ink absorber (QC1-5195 / 5196 / QY5-0162) - After replacement of the i
Symptom The power does not turn on. The power turns off immediately after power-on. Solution Replace the - AC adapter, or - logic board ass'y*1. Faulty operation The print head is not recognized. The print head does not return to the home position. Remove and re-install the print head, or replace the - print head, or - logic board ass'y*1. LCD display Strange noise. Remove foreign material, or attach a removed part if any. Printing stops mid-way. Replace the logic board ass'y*1. Display flickers.
- ink tank, or quality - print head*2, or perform print head alignment. Printing is incorrect. Replace the logic board ass'y*1. Non-ejection of ink. Replace the - ink tank, or - print head*2. Graphic or text is enlarged on printouts. When enlarged in the carriage movement direction, clean grease or oil off the timing slit strip film, or replace the - timing slit strip film, - carriage unit, or - logic board ass'y*1.
3. REPAIR 3-1. Notes on Service Part Replacement Notes on replacement*1 Adjustment / settings Operation check - Before removal of the logic board ass'y, remove the power cord, and allow for to sit approx. 1 minute (for discharge of capacitor's accumulated charges), to prevent damage to the logic board ass'y. - Before replacement, check the waste ink amount (by service test print or EEPROM information print).
(QC1-5150) Timing slit strip film (QC1-5153) Timing slit disk ass'y (QL2-0843) Print head (QY6-0056) 1. Apply grease to the sliding portions. [See 3-3. Adjustment / Settings, (3) Grease application.] - Upon contact with the film, wipe the After replacement: film with ethanol. 1. Perform the print head - Confirm no grease is on the film. alignment in the user mode. (Wipe off any grease thoroughly with ethanol.) - Service test print - Do not bend the film. After replacement: 1.
3-2. Special Notes on Repair Servicing (1) Flexible cable and harness wiring, connection Exercise care when handling the flexible cables and harness wiring. Improper wiring or connection may cause a short-circuit, and may lead to ignition or emission of smoke.
J603: J701: J702: J703: Paper feed motor ass'y connector USB harness ass'y connector DSC harness ass'y connector IR cable connector (III) Printer unit wiring
(IV) Paper feed motor ass'y wiring (V) Carriage motor ass'y and PE sensor harness wiring (VI) Front I/F unit wiring
(VII) Rear I/F unit wiring (VII) Panel cable unit wiring
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(2) Notes on disassembly and re-assembly For DS810, only removal methods of external parts which are different from DS700 are described. Since external parts of DS810 contains the mirror / coated parts, make sure not to scratch or smear them. For notes on disassembly and re-assembly of parts other than the parts shown below, refer to DS700 Service Manual. z Access Sub Panel removal From the rear side of the printer, remove the access sub panel by lifting it frontward using fingers. (There are seven claws.
2) Release the two claws of the front cover from the lower right / left part of the main cover main cover. (Release the left claw first and the right claw next.) 3) Release the two claws of the front cover from the lower right / left part of the bottom case. (After lifting the printer's left side, release the left claw first with the paper output tray declined.) z Side Cover R removal From the printer's bottom face, lift and remove the side cover R, using a flathead screwdriver or the like.
z Access Panel / Access Panel Shield Plate removal 1) Remove the two screws from the upper portion of the access panel with the access panel cover closed. 2) With the access panel cover open, remove the two screws from the shield plate which is located behind the access panel. 3) Removing the hanging springs, detatch the access panel shield plate. 4) Remove the panel cable unit from the connector first, and from the access panel next.
5) Remove the the right / left hinges of the access cover from the main cover. z Main cover unit removal 1) Remove 2 screws from the left side and 2 screws from the right side. 2) Release the two claws on the back side.
3) Release the two claws located at the right / left side of the front side. To the top
3-3. Adjustment / Settings As the following adjustments / settings (excluding user mode and service mode) for DS810 are the same as those for DS700, see DS700 Service Manual for details as a reference. For DS810, access cover gear phase adjustment and grease application on the access cover are not necessary.
LG = 02 English LG = 03 S. Chinese LG = 04 German LG = 05 French LG = 06 Italian LG = 07 Spanish LG = 08 Dutch LG = 09 Portuguese LG = 0B Swedish LG = 0E Russian LG = 0F Czecho LG = 10 Hungarian LG = 11 Polish (6) Service mode Function Procedures Remarks Service test print See "Service mode operation procedures" below. Set a sheet of 4" x 6"(101.6 mm x 152.4 mm)-sized paper. For a print sample, see 3-4. Verification Items, (1) Service test print.
7, 9 times: 7 to 10 times Alarm More than 12 LED times 8, 10, 12 times: Power LED Returns to the menu selection 5) After the function (menu) is selected, press the Power button. The Power LED lights, and the selected function is performed. (When the operation completes, the printer returns to the menu selection mode automatically.) Note: To exit the service mode, press the Power button.
4) When the access cover is opened with the entire screen being red, the following color pattern is displayed. When the access cover is opened without the entire screen becoming red in step 3), the following color pattern is not displayed. 5) When the Power button is pressed, a mode returns to the service mode menu selection. To the top
3-4. Verification Items (1) Service test print After repair, perform service test print, and confirm the items below. Note: Use a sheet of 4" x 6" (101.6 mm x 152.4 mm)-sized paper. On the service test print (sample below), confirm the following items: - Check 1, top of form accuracy: The line shall not extend off the paper. - Check 2, EEPROM information: Destination settings, waste ink amount, etc. - Check 3, nozzle check pattern: Ink shall be ejected from all nozzles.
10: CLT(2005/07/06-15:00) 11:CH=00001 12:CT=00003 13:IS(C=0 M=0 Y=0) 14:IC(C=00016 M=00016 Y=00016) 15:P_ON(S=00006 H=00005) 16:P_OFF(S=00005) 17:M_REG=0 18:UR(A(Coe)=-01 B(SCoe)=+01 C(CLbi)=000 D(SCLbi)=+01) 19:LG=01 Japanese 20:WP=0193 21:CDIN(LG=000 PB=000 OPB=000) 22:BTIN=0 23:MSD(020) 24:PAGE(All=00133 PP=00000 HR+MP=00021 PR+SP+SG=00108 GP=00004 PC=00000) 25:CDPAGE(All=00000) 26:EDGE=00000 27:L=00120 28:DCR=001 29:DCRC=00000 30:Head Temp=26.5 31:Env Temp=26.
LG=10 Hungarian LG=11 Polish 20: Wiping count (WP = Wiping) 21: Camera Direct Print-supported device connection record (CDIN: Camera Direct Insert) LG = Legacy (Canon Bubble Jet Direct), PB = Canon PictBridge, OPB = Other PictBridge 22: Bluetooth-supported device connection record (BTIN = Bluetooth Insert) 23: Longest period of non-printing (MSD: Maximum Stop Date) 24: Number of pages fed (total, plain paper, High Resolution Paper & Matte Photo Paper, Photo Paper Pro & Photo Paper Plus Glossy & Photo Paper
4. PRINTER TRANSPORTATION This section describes the procedures for transporting the printer for returning after repair, etc. 1) Keep the print head and ink tank installed in the carriage. [See Caution 1 below.] 2) Turn off the printer to securely lock the carriage in the home position. (When the printer is turned off, the carriage is automatically locked in place.) [See Caution 2 below.] 3) Attach the left / right side packing and accessory packing to protect the printer, and set in the packing box.
Memo: If the print head must be removed from the printer and transported alone, perform the following: (1) Install the ink tank (to prevent the nozzles from drying). (2) Attach the protective cap (used when the packing was opened) to the print head (to protect the print head face from damage due to shocks). To the top
Part 2 TECHNICAL REFERENCE
1. NEW TECHNOLOGIES < Main difference from DS700 > DS810 DS700 (1) AC adapter Multi-supported AC100 - 240V 50/60Hz AC100 - 120V 50/60Hz AC220 - 240V 50/60Hz (2) Memory card images display The mounted 2.5 color LCD monitor (TV screen output: not supported) TV screen (3) Throughput Camera Direct printing (standard photo image) PP-101/4x6/borderless printing (Default): Approx. 63 sec. Camera Direct printing (standard photo image) PP-101/4x6/borderless printing (Default): Approx. 85 sec.
2. CLEANING MODE AND AMOUNT OF INK PURGED To prevent printing problems due to bubbles, dust, or ink clogging, print head cleaning is performed before the start of printing, except in the following cases: - Cleaning on arrival: Performed when the access cover is closed. - Cleaning by dot count: Performed after ejection of paper. - Manual cleaning / deep cleaning: Performed manually. Color: C / M / Y Condition Details Est. amount of ink used (g) Est. required time (sec.
3. PRINT MODE * Changes from DS700 are described in red. 3-1.
Notes on PictBridge supported digital camera: 1. Paper size and paper type settings in the camera When Default is selected for the paper size and paper type in the camera, printing is performed according to the printer's paper size and paper type settings. (It is possible to select the same print mode as Card Direct Printing.) 2.
4. FAQ (Problems Specific to the SELPHY DS810 and Corrective Actions) No. * 1 2 3 4 B B B B Function Condition Soiling on the back side of paper (lines or streaks parallel to the paper feed direction) After continuous borderless printing of small sized paper (such as Credit Card), when a larger sized paper (such as 4x6) is printed In borderless 1. Perform Bottom plate cleaning (In - Paper gets printing, printing the LCD monitor, select Tool box smeared.
5 6 B The carriage - When installing error due to the the print head mis-installed (When replacing print head the print head) (5100) When the print When the print head cannot be - Error (5100) head lock lever is removed even after carrying out the occurred. not pressed followings, repair is needed. - Cyclical completely into 1) Disconnect the printer from a power blinking of place at the print source with the printer powered on the Power head installation, when the carriage error is occurring.
Part 3 APPENDIX
3. SPECIFICATIONS Type Serial color ink jet printer Paper feeding method Auto sheet feed (ASF) Resolution 4,800 x 1,200dpi (Max.
Memory card drive Supported memory card Compact Flash TYPE I/II, Microdrive, SmartMedia Card, Memory Stick, Memory Stick PRO, SD Memory Card, MultiMediaCard, xD-Picture Card*, miniSD Memory Card*, Memory Stick Duo*, Memory Stick PRO Duo* * Adapter required Storage function Memory Card Direct Print function Supported OS Windows 2000 / XP, Mac OS X 10.2.1 or later Utility - Memory Card Utility packaged with the printer (Read/Write function) Viewer 2.
Type Single head with 3 colors (C/M/Y) Print head Each color: 256 nozzles (128 nozzles each for 2pl and 5pl) Total: 768 nozzles (600dpi) Ink color Cyan, magenta, yellow Applicable ink tank BCI-16 Color (dye-based), single tank with 3 colors (C/M/Y) Weight (Net) Approx. 27g (not including the ink tank, protective materials, and packing material) Supply method As a service part (not including the ink tank) Part number QY6-0056-000 To the top
