Instruction Manual

ManualsBrandsCampbell Hausfeld ManualsAir Compressors30 gal. Horizontal 26.1CFM 14HP Kohler Two Stage Stationary Gas Engine Air Compressor

Operating Instructions

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain

the product described. Protect yourself and others by observing all safety information. Failure to comply with

instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Description

These a

ir compressors are designed

to provide high air delivery where

electricity is not available. The

pump supplied with this unit has oil

lubricated bearings which cause a

small amount of oil carryover to be

present in the compressed air stream.

Applications requiring air free of

oil and water condensation should

have the appropriate ﬁlters installed.

Gasoline engine driven air compressors

are mounted on 30 gallon ASME code

horizontal tanks. Portable contractor

air compressors are mounted on twin

4 gallon tanks for low proﬁle and

low center of gravity. All units are

equipped with a belt guard and an

idle down control to minimize fuel

consumption. Applications include tire

changers, inﬂation devices, pneumatic

tools and controls, nailers and spraying

equipment.

SAFETY GUIDELINES

This manual contains information

that is very important to know

and understand. This information

is provided for SAFETY and to

PREVENT EQUIPMENT PROBLEMS.

To help recognize this information,

observe the following ..

Danger indicates

an imminently

hazardous situation which, if not

avoided, will result in death or serious

injury.

Warning indicates

a potentially

hazardous situation which, if not

avoided, could result in death or serious

injury.

Caution indicates

a potentially

hazardous situation which, if not

avoided, may result in minor or

moderate injury.

Notice indicates

important

information, that if not followed, may

cause damage to equipment.

UNPACKING

After unpacking the unit, inspect

carefully for any damage that may

have occurred during transit. Make sure

to tighten ﬁttings, bolts, etc., before

putting unit into service.

Do not operate

unit if damaged

during shipping, handling or use.

Damage may result in bursting and

cause injury or property damage.

General Safety

Information

CALIFORNIA PROPOSITION 65

CONTAINS LEAD.

May be harmful if

eaten or chewed. May generate

dust containing lead. Wash hands

after use. Keep out of reach of

children.

This product can expose

you to chemicals including

lead, which is known

to the State of California to

cause cancer and birth defects

or other reproductive harm. For

more information go to www.

P65Warnings.ca.gov.

Since the air compressor and other

components (pump, spray guns, ﬁlters,

lubricators, hoses, etc.) used make up

a high pressure pumping system, the

following safety precautions must be

observed at all times:

1. Read all manuals included

with this product

carefully. Be thoroughly

familiar with the controls

and the proper use of the

equipment.

2. Follow all local safety codes as well

as Occupational Safety and Health

Act (OSHA) in the United States.

3. Only persons well acquainted with

these rules of safe operation should

be allowed to use the compressor.

4. Keep visitors away and NEVER allow

children in the work area.

See Warranty on page 8 for

important information about

commercial use of this product.

Gasoline Engine Air

Compressors

IN259503AV Revision A

BREATHABLE AIR WARNING

This compressor/pump is NOT This compressor/pump is NOT

equipped and should NOT be equipped and should NOT be

used “as is” to supply breathing used “as is” to supply breathing

quality air. For any application of quality air. For any application of

air for human consumption, you air for human consumption, you

must ﬁt the air compressor/pump must ﬁt the air compressor/pump

with suitable in-line safety and with suitable in-line safety and

alarm equipment. This additional alarm equipment. This additional

equipment is necessary to equipment is necessary to

properly ﬁlter and purify the air properly ﬁlter and purify the air

to meet minimal speciﬁcations for to meet minimal speciﬁcations for

Grade D breathing as described Grade D breathing as described

in Compressed Gas Association in Compressed Gas Association

Commodity Speciﬁcation G 7.1 Commodity Speciﬁcation G 7.1

-1966, OSHA 29 CFR 1910. 134, -1966, OSHA 29 CFR 1910. 134,

and/or Canadian Standards and/or Canadian Standards

Associations (CSA).Associations (CSA).

DISCLAIMER OF WARRANTIES DISCLAIMER OF WARRANTIES

IN THIN THE EVENT THE COMPRESSOR E EVENT THE COMPRESSOR

IS USED FOR THE PURPOSE OF IS USED FOR THE PURPOSE OF

BREATHING AIR APPLICATION BREATHING AIR APPLICATION

AND PROPER IN-LINE SAFETY AND PROPER IN-LINE SAFETY

AND ALARM EQUIPMENT IS NOT AND ALARM EQUIPMENT IS NOT

SIMULTANEOUSLY USED, EXISTING SIMULTANEOUSLY USED, EXISTING

WARRANTIES ARE VOIDED, AND WARRANTIES ARE VOIDED, AND

THE MANUFACTURER DISCLAIMS THE MANUFACTURER DISCLAIMS

ANY LIABILITY WHAT-SOEVER FOR ANY LIABILITY WHAT-SOEVER FOR

ANY LOSS, PERSONAL ANY LOSS, PERSONAL INJURY OR INJURY OR

DAMAGE.DAMAGE.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or ﬁle it for safekeeping.

IN259503AV

REVISION A

Summary of content (24 pages)

PAGE 1
IN259503AV Operating Instructions REVISION A Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
PAGE 2
Operating Instructions General Safety Information (continued) 5. Wear safety glasses and use hearing protection when operating the pump or unit. 6. Do not stand on or use the pump or unit as a handhold. 7. Before each use, inspect compressed air system, fuel system and electrical components for signs of damage, deterioration, weakness or leakage. Repair or replace defective items before using. 8. Check all fasteners at frequent intervals for proper tightness.
PAGE 3
Operating Instructions Installation (Continued) attached equipment. Never use the wood shipping skids for mounting the compressor. The compressor should be installed on a level floor or foundation of sufficient strength and rigidity to support it without vibrating. It is recommended to use shims under the mounting feet to level the compressor, to prevent “rocking” and excessive vibration. To reduce vibration, isolator pads are recommended.
PAGE 4
Operating Instructions Operation (Continued) b. Turn off the compressor and close drain cock. The compressor is now ready for use. Before starting the compressor, thoroughly read all component instruction manuals, especially the engine manual. 6. On cold weather start-up, run unit unloaded for 10-20 minutes to warm up compressor and engine. A belt guard must be installed before operating the unit. 7. Some vibration is common for the first 2 to 3 hours of operation.
PAGE 5
Operating Instructions Maintenance (Continued) INTERCOOLER (TWO-STAGE ONLY) BELTS Disconnect the battery cable, then drain the tank to prevent unexpected movement of the unit. The intercooler provides cooling to reduce temperature and power consumption. Intercooler fins are sharp. Always wear gloves and use care when cleaning or working near the intercooler. Figure 6 Do not attempt to tamper with the ASME safety valve.
PAGE 6
Operating Instructions TROUBLESHOOTING CHART Symptom Excessive noise in operation Possible Cause(s) 1. Loose pulley, flywheel, belt, belt guard, cooler, clamps or accessories 2. Lack of oil in crankcase 3. Piston hitting the valve plate 4. Compressor floor mounting loose 5. Defective crankcase 6. Excessive crankcase end play Corrective Action 1. Tighten 2. Check for possible damage to bearings, replenish oil 3.
PAGE 7
Operating Instructions TROUBLESHOOTING CHART (CONTINUED) Symptom Possible Cause(s) Tank does not hold pressure when compressor is unloaded Air leak in system Locate and repair leak Never attempt to repair or modify a tank! Excessive belt wear 1. 2. 3. 4. 1. 2. 3. 4. Pulley out of alignment Belts too tight Belts too loose Pulley or flywheel wobble 5. Damage in belt groove of pulley or flywheel Corrective Action Realign motor pulley with compressor flywheel Adjust tension.
PAGE 8
Operating Instructions Limited Warranty 1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty - One Year; Serious Duty - Two Years; Extreme Duty - Three Years; Maxus Model Series - Five Years. 2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld, MAT Industries, LLC., Long Grove, IL 60047. Visit campbellhausfeld.com. 3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld compressor.
PAGE 9
IN259503AV Instructions D’Utilisation REVISION A S’il vous plaît lire et conserver ces instructions. Lire attentivement avant de monter, installer, utiliser ou de procéder à l’entretien du produit décrit. Se protéger ainsi que les autres en observant toutes les instructions de sécurité, sinon, il y a risque de blessure et/ou dégâts matériels! Conserver ces instructions comme référence.
PAGE 10
Instructions D’Utilisation Généralités sur la Sécurité (Suite) JAMAIS permettre les enfants dans l’endroit de travail. 5. Utiliser des lunettes de sécurité et la protection auditive pendant l’utilisation du modèle. 6. Ne pas se tenir debout sur/ou utiliser le modèle comme une prise à main. 7. Inspecter le système d’air comprimé, le système d’essence et les pièces détachées électriques pour toute indication de dommage, détérioration, faiblesse ou fuites avant chaque utilisation.
PAGE 11
Operating Instructions Généralités sur la Sécurité (Suite) 22. Ne pas diriger la peinture ou autre matériel pulvérisé vers le compresseur. Situer le compresseur aussi loin que possible de l’endroit de pulvérisation pour réduire l’accumulation de surpulvérisation sur le compresseur. 23. Suivre les instructions du fabriquant pendant la pulvérisation ou le nettoyage avec des solvants ou produits chimiques toxiques.
PAGE 12
Operating Instructions Fonctionnement (Suite) Capuchon de reniflard Ne pas débrancher la batterie de l’ignition du moteur pendant que le compresseur soit en marche. (Modèles avec démarrage électrique seulement). 3. Vérifier le niveau d’huile dans le compresseur et dans le carter du moteur et ajouter de l’huile si nécessaire.
PAGE 13
Operating Instructions Fonctionnement (Suite) de pression séparé après la soupape d’échappement. Le compresseur a une limite de pression de service maximum de 1207 kPa (deux étages) et 862 kPa (une étage) et ne devrait pas être utilisé au delà de cette limite. RENIFLARD DU CARTER Pendant les conditions de fonctionnement sévères, ou pendant le démarrage initial, un peu d’huile peut s’accumuler à l’ouverture du reniflard de carter.
PAGE 14
Instructions D’Utilisation HORAIRE D’ENTRETIEN Fonctionnement Quotidiennement Semaine Mensuellement 3 Mois Vérifier la soupape de sûreté l Purger le réservoir (Voir la Figure 5) l Vérifier le niveau d’huile l Vérifier le filtre d’air l Vérifier le refroidisseur l Nettoyer les pièces du modèle l Vérifier le serrage de la courroie l Changer l’huile (Voir la Figure 3) l GUIDE DE DÉPANNAGE Symptôme Bruit excessif pendant le fonctionnement Cognement – même cycle que tr/min de la pompe
PAGE 15
Instructions D’Utilisation GUIDE DE DÉPANNAGE (SUITE) Symptôme Cause(s) Possible(s) Mesures Correctives Le réservoir ne tient pas la pression pendant le déchargement du compresseur Usure excessive de la courroie Fuite d’air dans le système Rechercher et réparer la fuite Ne jamais essayer de réparer ni de modifier un réservoir! Usure excessive de la courroie 1. Poulie hors d’alignement 2. Courroies trop serrées 3. Courroies trop lâches 1.
PAGE 16
Instructions D’Utilisation Garantie Limitée 1. DURÉE: À partir de la date d’achat par l’acheteur original comme suit : Produits À Service Standard (Standard Duty) - Un An; Produits À Service Sérieux (Serious Duty) - Deux Ans; Produits À Service Extrême (Extreme Duty) - Trois Ans; Série Modèle Maxus - Cinq Ans. 2. GARANTIE ACCORDÉE PAR (GARANT) : Campbell Hausfeld, MAT Industries, LLC., Long Grove, IL 60047 Visite campbellhausfeld.com 3.
PAGE 17
IN259503AV Manual de Instrucciones REVISION A Sírvase leer y guardar estas instrucciones.Lea con cuidado antes de tratar de armar, instalar, manejar o darle servicio al producto descrito en este manual. Protéjase Ud. y a los demás observando todas las reglas de seguridad. El no seguir las instrucciones podría resultar en heridas y/o daños a su propiedad. Guarde este manual como referencia..
PAGE 18
Manual de instrucciones Informaciones Generales de Seguridad (Continuación) y chequéelo inmediatamente para determinar la razón. Generalmente, la vibración excesiva se debe a una falla. 4. Mantenga a los visitantes alejados y NUNCA permita la presencia de niños en el área de trabajo. 5. Siempre use anteojos de seguridad y protéjase los oídos para operar el cabezal o el compresor. 6. No se encarame sobre el cabezal ni lo use para sostenerse. 7.
PAGE 19
Manual de instrucciones Informaciones Generales de Seguridad (Continuación) materiales directamente hacia el compresor. Coloque el compresor lo más lejos posible del área de trabajo para minimizar la acumulación de residuos en el compresor. 23. Al rociar o limpiar con solventes o químicos tóxicos, siga las instrucciones del fabricante de dichos químicos.
PAGE 20
Manual de instrucciones Funcionamiento y añádales aceite si es necesario. (Continuación) Tapa del Breather respiradero Cap Full Lleno Tapón Oildel Fill orificio Plugde lubricación Low Bajo Sight Gauge Medidor visual Oil Drain Tapón del Plug drenaje de aceite Tapa del Breather respiradero Cap 4. Póngale gasolina regular sin plomo, limpia y fresca (o gasolina regular con plomo si la gasolina sin plomo no está disponible) para automóviles. No mezcle gasolina con aceite. 5.
PAGE 21
Manual de instrucciones Funcionamiento (Continuación) RESPIRADERO DE LA CAJA DEL GIGÜEÑAL Durante condiciones severas de funcionamiento o al encenderlo por primera vez, podría crearse una acumulación de aceite en el orificio del respiradero de la caja del cigüeñal. Ésto es nornal y disminuirá con el uso ya que los anillos se fijarán. El tanque se debe inspeccionar cuidadosamente por lo menos una vez al año. Cerciórese de que no haya ranuras en las soldaduras.
PAGE 22
Manual de instrucciones MANTENIMIENTO Servicio necesario Diariamente Semanalmente Mensualmente Trimestralmente Chequée la válvula de seguridad l Drene el tanque (Vea la Figura 5) l Mida el nivel de aceite l Chequée el filtro de aire l Chequée el sistema de enfriamiento interno l Limpie los componentes l Chequée la tensión de las bandas Cambie el aceite (Vea la Figura 3)l l l GUÍA DE DIAGNÓSTICO DE AVERÍAS Problema Posible(s) Causa(s) Ruido excesivo al funcionar 1.
PAGE 23
Manual de instrucciones GUÍA DE DIAGNÓSTICO DE AVERÍAS (CONTINUACIÓN) Problema Posible(s) Causa(s) Acción a tomar El motor a gasolina no enciende Le falta aceite al motor. Algunos motores tienen un sistema para apagarlo automáticamente cuando le falte aceite Añádale aceite hasta alcanzar el nivel adecuado La presión es insuficiente para usar el compresor 1.Hay fugas o restricciones 1. Chequée la manguera o tubería a ver si hay fugas o restricciones. Repárelas o reemplácelas 2.
PAGE 24
Manual de instrucciones Garantía Limitada 1. DURACION: A partir de la fecha de compra por el comprador original tal como se especifica a continuación: Productos Estándard (Standard Duty) - Un año; Productos Resistentes (Serious Duty) -Dos años; Productos Robustos (Extreme Duty) - Tres años; Serie Modelo Maxus - Cinco años. 2. QUIEN OTORGA ESTA GARANTÍA (EL GARANTE: Campbell Hausfeld, MAT Industries, LLC., Long Grove, IL 60047 Visite campbellhausfeld.com 3.