CAME UNITED KINGDOM LTD UNIT 3 ORCHARD PARK INDUSTRIAL ESTATE, TOWN STREET, SANDIACRE, NOTTINGHAM NG10 5BP TEL: 0115 921 0430 FAX: 0115 921 0431 TECHNICAL HELPLINE 0115 921 0430 INTERNET - www.cameuk.com E-MAIL - enquiries@cameuk.com T I K VER ns o i t c u r t s n nI Installatio Kit U 4281 includes: 1 x 001 V 600 Gearmotor built-in control panel and courtesy light 1 x 001 AF 43S Radio receiver 433.92 MHz 1 x 001 TOP-432SA Radio transmitter 433.92 MHz 1 x 001 TOP-A433N Radio antenna 433.
INTRODUCTION These instructions will show you how to install a VER automatic traction system for overhead and sectional doors. 1 - VER unit 2 - incorporated control panel Accessories 3 - Radio receiver 4 - Internal pushbutton UNDER NO CIRCUMSTANCES SHOULD THIS EQUIPMENT BE OPERATED UNLESS FITTED TO A GATE. FAILURE TO COMPLY WILL INVALIDATE THE GUARANTEE.
CHARACTERISTICS V0677 Guide unit with belt L = 4,02 m; - for garage-type doors up to 3,4 m tall with counterweights - for garage-type doors up to 3,25 m tall with springs and sectionals General description: - Automatic traction system for overhead and sectional doors; - Designed and built entirely by CAME Cancelli automatici S.p.A., in full compliance with current safety standards UNI 8612, and with an IP 40 protecting rating; - Guaranteed for 12 months, unless tampered with by unauthorized personnel.
EXAMPLES OF APPLICATIONS EXAMPLES OF APPLICATIONS A AA -- Sectional door Sectional door B Spring-balanced overhead door BB -- Spring-balanced overhead door C C Overheaddoor door with counterweight C -- Overhead with counterweight balancing balancing or canopy door * EXTERNAL DIMENSIONS 212 140 18 400 540 max* Cable exit ** For heightsexceding exceeding is necessary to additional use additional brackets or struts For heights 540540mm, mm.
UNIT ASSEMBLY PREARRANGEMENT OF TRANSMISSION GUIDE - Fasten the bracket to the transmission guide’s front terminal with the nuts and bolts provided; M6x14 M6 TRANSMISSION GUIDE FASTENING - Fasten the transmission guide in the following manner: a) for sectional doors, fasten the bracket directly to the wall over the spring-release coiling shaft using adequate dowels and screws; if the distance between the coiling shaft and the gate’s upper ledge is between 30 and 60 cm, apply the V122 arm (read the technic
b) for spring garage-type doors, fasten the bracket on the fixed frame with adequate screws or rivets. = = Fig. 1 = 10 ÷ 20 mm c) for garage-type doors with counterweights or canopy doors, verify the maximum door sliding point (fig.1) and consequently fasten the bracket on high with adequate screws or rivets. N.B.: for garage-type doors with counterweights it is necessary to use the V201 adapter arm (read the technical documentation provided with the accessory).
- Raise and set the guide horizontally to establish the distance from the ceiling; then fasten the angle sections or fastening brackets provided (cutting off any excess part) to the guide’s back terminal. N.B. the transmission guide has three ø7 holes for further fastening should it prove necessary to reinforce the unit. - Prepare the chase for electric wiring. - Lift and fasten the transmission guide to the ceiling at right angles to the wall.
SLIDING LEVER FASTENING - Centrally fix the sliding lever to the door’s upper crosspiece with the rivets provided; - Mount the unlocking handle by screwing it to the preassembled unlocking unit’s revolving plug and fasten it in the recommended position with the lock nut; - Move the sliding runner and hook it to the transmission arm after removing the preset screw. N.B.: if the adapter arm (V201) is used, hook the carriage to the sliding runner.
GEAR MOTOR INSTALLATION - Remove the automation container cover by unscrewing the ø3.9x13 screw; - Fasten the container to the sliding guide’s back terminal in the desired position with the ø6.3x45 screws provided; CAME ø3,9x13 ø6,3x45 GEAR MOTOR UNLOCKING - Turn the handle as illustrated; the rehooking of the release will take place automatically at the first manoeuvre, re-setting the handle in the original position.
TECHNICAL DESCRIPTION ZL55 CONTROL PANEL - Pre-flashing. After an opening or closing command, the flasher connected to the 10-E flashes for 5 seconds before beginning the procedure; - Type of command: - «open-stop-close-stop» for pushbutton and radio transmitter; - «open-close» for pushbutton and radio transmitter; - «open only» for pushbutton and radio transmitter. The card is powered with a 230V (AC) power outlet and its input is protected with a 1.6A line fuse.
CONTROL PANEL 1 2 BROWN GREEN/YELLOW 3 4 5 RED RED WHITE WHITE - 0 GREEN RED Main compoments 1 - 230V electric plug 2 - Line fuse, 1,6A 3 - End-stop microswitches 4 - Location for emergency batteries 5 - Gear motor 6 - Trasformer 7 - Trasformer connection terminal board 8 - Motor fuse, 8A (V600), 10A (V700) 9 - Gear motor and end-stop connection terminal board 10 - Signal LED 11 - Radio-code save button 12 - Trimmer TCA: automatic closing time adjustment 13 - Trimmer SENS: amperometric sensitivity
ELECTRICAL CONNECTIONS M N FA FC F M 10 11 E E3 1 2 3 7 C1 24 (dc) motor N F Connection limit switch open (N.C.) FA F Connection limit switch closes (N.C.) FC +10 -11 Powering accessories (maxc 40W) - 24V (A.C.) with power supply at 230V (A.C.) - 23V (D.C.) with power supply at 24V (A.C.) 10 E 24V output in motion (e.g. flashing light) 10 E3 1 24V - 25W max. courtesy light Pushbutton stop (N.C.) 2 2 Pushbutton opens (N.O.) 3 2 Contact (N.C.
ADJUSTMENTS Trimmer T.C.A. = Automatic closing time adjustment Trimmer SENS. = Amperometric sensitivity adjustment SENS. AP / CH APRE ON FUS. MOTORE 8A 1 2 3 4 5 6 7 8 9 10 T.C.A. CH1 ZL55 1 2 FUS. CENTR. 630mA FUS. ACC. 3,15A AF T.C.A. SENS. T.C.A. SENS. 1" 120" max. Minimum power min.
SELECTION OF FUNCTIONS AP / CH ON FUS. MOTORE 8A ZL55 1 2 FUS. CENTR. 630mA ON FUS. ACC. 3,15A ON AF 1 ON 2 ON 2 OFF 3 OFF 4 ON 5 ON 6 ON 7 OFF 8 9 10 ON 10 OFF OFF SENS. 1 2 3 4 5 6 7 8 9 10 T.C.A.
ADJUSTING THE LIMIT SWITCHES IMPORTANT: READ INSTRUCTIONS CAREFULLY BEFORE PROCEEDING WITH ADJUSTMENTS. During opening there is only one end-stop mode; During closing there is the possibility of slowing down before stopping. Set dip 6 to ON during all the subsequent adjustments. Turn it back to OFF when finished. T.C.A. AP / CH SENS. AP / CH 8 7 6 5 4 3 ON 2 1 2 ON 6 ON 9 10 3 4 5 6 7 8 9 10 SENS. 1 .A.
Closing end-stop adjustment - Set dip 10 to ON. - Keep the "AP/CH" key pressed until the door reaches the closing ledge position. - Turn the red cam until the closing end-stop microswitch is inserted and secure it with a screw. T.C.A. AP / CH SENS. AP / CH ON 1 ON 2 3 4 10 ON Red cam Closing end-stop microswitch 15 1 2 5 6 7 8 3 4 5 6 7 8 9 10 9 10 SENS.
Slowing when closing end-stop adjustment - Set dip 10 to OFF. - Keep the “AP/CH” key pressed until the door is approximately 20 cm from the closing ledge; - Turn the red cam until the closing end-stop microswitch is inserted and secure it with a screw. T.C.A. AP / CH ON AP / CH 3 4 5 6 7 8 9 10 20 cm Closing end-stop microswitch 16 1 2 ON 10 OFF Red cam SENS. 3 4 5 6 7 8 9 10 SENS. 1 2 T.C.A.
Safety screw-locks With the door either open or closed, set safety screw-locks placed in the transmission guide on the sliding runner and screw them on.
RADIO CONTROL INSTALLATION PROCEDURE A. insert an AF card **. B. encode transmitter/s. C. store code in the motherboard. AP / CH 3 4 5 6 7 8 9 10 SENS. ON APRE MOTHERBOARD 1 2 T.C.A. CH1 ZL55 1 2 "AF" BOARD AF The AF board should ALWAYS be inserted when the power is off because the motherboard only recognises it when it is powered.
TRANSMITTER ENCODING Use on existing system (with TOP at 433.92 MHz) 1. Press the key to encode until, after 7 seconds of flashing, the red signalling LED remians on. (fig A) 2. Within 10 seconds, bring the existing transmitter closer from the rear part and press the pushbutton you want to copy for a few seconds. (fig B) Once it has been saved, the LED will flash 3 times and the transmitter will be ready for use. A B Repeat 1 and 2 for the other pushbuttons.
CODE STORAGE Keep the CH1 key pressed on the base card (the signal LED will flash), and with a key on the transmitter the code is sent, the LED will remain lit to signal the successful saving of the code. Lit LED Flashing Led "AF" board "CH1" CH1 AP / CH CH1 AP / CH APRE APRE ZL55 ZL55E 1 2 1 2 ZL55 ZL55E FUS. MOTORE 8A FUS. MOTORE 8A FUS. CENTR. 630mA FUS. CENTR. 630mA FUS. ACC.
CONTACT INFORMATION CAME UNITED KINGDOM LTD UNIT 3 ORCHARD PARK INDUSTRIAL ESTATE TOWN STREET, SANDIACRE, NOTTINGHAM NG10 5BP TEL: 0115 921 0430 FAX: 0115 921 0431 INTERNET : www.cameuk.com E-MAIL: enquiries@cameuk.com THIS INSTALLATION WAS COMPLETED BY: ......................................................................... NAME.............................................................. ADDRESS........................................................ ...................................................
