Submittal Sheet

NA549 ASME/CRN Series With Flanged Connections, 2” - 6”
Submittal Data 02930 NA - Issue Date 09/2014
CA L E FF I
Caleffi North America, Inc. 3883 West Milwaukee Road / Milwaukee, WI 53208
Tel: [phone] / Fax: [phone] / www.caleffi.us © Copyright 2014 Caleffi
Application
The Caleffi HYDROCAL™ combination air, dirt and hydro separator is a device that
incorporates high performance air and dirt removal functionality into the hydro separa-
tion function which makes the primary and secondary circuits connected to it hydrauli-
cally independent, and can be used on hot or chilled water systems. The HYDROCAL
features a proven stainless steel internal element that combines to continuously and
automatically eliminate air micro-bubbles with the simultaneous removal of dirt particles
as tiny as 5 microns. The air discharge capacity is very high, with the capability of
automatically removing all the air present in the system down to the micro-bubble level.
The 3-in-1 high performance functionality of the HYDROCAL saves system installation
and maintenance cost as there is no need to include separate air and dirt separators.
Typical Specification
Furnish and install on the plans and described herein, a Caleffi HYDROCAL as manu-
factured by Caleffi. Each separator must be designed with an epoxy resin painted steel
body, 300 series stainless steel internal coalescing mesh, a brass blowdown drain valve
and automatic brass air vent with brass shutoff valve. The separator design must
include ANSI B16.5 Class 150 RF flanges. The separator must be designed and built
in accordance with Section VIII, Div. 1 of the ASME Boiler and Pressure Vessel Code
and tagged and registered with the National Board of Boiler and Pressure Vessel
inspector, CRN Registered, and stamped for 150 psi (10 bar) working pressure, with
ASME U stamp. Each separator shall be Caleffi model NA549 or approved equal. (See
product instructions for specific installation information.)
Technical Data
Connections: 2”–6” ANSI B16.5 CLASS 150 RF FLANGED
(ASME and CRN Registered)
- Air vent relief: 3/4" NPT Female
- Drain valve: 1 1/4” NPT Female
Materials:
- Separator body: Epoxy resin painted steel
- Air vent body: Brass
- Shut-off and drain valve body: Brass
- Int. element: 300 series stainless steel
- Air vent seal: VITON
- Air vent float: Stainless steel
Medium: Water and non-hazardous glycol solutions up to 50%
Max operating pressure: 150 psi (10 bar)
Max. connection velocity: 4 feet per second (1.2 m/s)
Vessel working temperature range (w/ins): 32–220°F (0–120°C)
Vessel working temperature range (w/o ins): 32–270°F (0–132°C)
Particle separation capacity: to 5 µm (0.2 mil)
Air separation capacity: 100% removal to micro-bubble level
Technical specifications of insulation
Inner part
Material: rigid closed cell expanded polyurethane foam
Thickness: 2 3/8” (60 mm)
Density: 3 lb/ft³ (45 kg/m³)
Conductivity (ISO 2581): 0.16 BTU
.
in/hr
.
ft
.
°F (0.023 W/(m
.
K))
Temperature range: 32–220°F (0–105°C)
Outer part
Material: Embossed aluminium
Thickness: 7-mil (0.70 mm)
Fire resistance (DIN 4102): Class 1
Head covers
F
B
C D E
AA
T
max
250∞F
P
max
150 psi
T
max
220∞F
P
max
150 psi
38711
BI-DIRECTIONAL
Dimensions
Code A B C D E F
NA549052A 2" 1 1/4" 13" 13" 15" 14"
NA549062A 2 1/2" 1 1/4" 13" 13" 15" 14"
NA549082A 3" 1 1/4" 15" 17 3/4" 17" 18"
NA549102A 4" 1 1/4" 15" 17 3/4" 17" 18"
NA548150A* 6" 1 1/4" 15" 22" 19" 25"
Size 2" 2 1/2" 3" 4" 6"
gpm 37.3 63.0 95.5 149.0 380.0
l/sec. 2.3 4.0 6.0 9.4 24.0
Flow Capacity
Hydraulic characteristics
The HYDROCAL should be sized according to the maximum flow rate
value at the inlet. The selected design value must be the greatest
required flow rate of either the primary circuit or the secondard circuit.
Code
Weight
(lb)
(kg)
Flow
(gpm)
(l/sec)
Volume
(gal)
(l)
NA549052A 73.0 33.1 37.3 2.3 4.0 15.1
NA549062A 79.0 35.8 63.0 4.0 4.0 15.1
NA549082A 108.0 49.0 95.5 6.0 8.0 30.3
NA549102A 117.0 53.1 149.0 9.4 8.0 30.3
NA549150A* 231.0 104.8 380.0 24.0 23.2 87.8
HYDROCAL
TM
Combination Air, Dirt and
Hydraulic Separator
*Without insulation.
We reserve the right to change our products and their relevant technical data, contained in this publication, at any time and without prior notice. Contractors should request production drawings if prefabricating
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