Product Overview
G (l/s) (gpm)
(
kPa
)
3/4"
1"
1 1/4"
1 1/2"
2” Steel
2 1/2”
3”
4”
3/4" C
5”
6”
2”
0.1
0.05
0.09
0.08
0.07
0.06
0.035
0.04
0.045
0.12
0.14
0.16
0.18
0.25
0.3
0.35
0.2
1.0
0.10
0.20
0.5
0.9
0.8
0.7
0.6
0.12
0.14
0.16
0.18
0,25
0.30
0.35
0.40
0.45
1.2
1.4
1.6
1.8
2.5
3
2
.
0
1
0.5
0.9
0.8
0.7
0.6
0.45
0.4
0.09
0.08
0.07
0.06
0.025
0.03
0.02
(ft of hd)
∆P
(ft of hd)
100
2
10
5
20
50
1000
200
500
0.1
0.05
0.09
0.08
0.07
0.06
0.035
0.04
0.045
0.12
0.14
0.16
0.18
0.25
0.3
0.35
0.2
1
0.5
0.9
0.8
0.7
0.6
0.45
0.4
0.025
0.03
0.02
6
7
8
9
12
14
16
18
25
30
35
40
45
60
70
80
90
120
140
160
180
250
400
450
300
350
600
700
800
900
3
3.5
4
4.5
2.5
2
G (m
3
/h) (gpm)
0,5
(mm wtr)
10
1
5
0,6
0,7
0,8
0,9
1,2
1,4
1,6
1,8
2,5
3
3,5
4
4,5
6
7
8
9
12
14
16
18
25
40
45
20
30
35
50
3/4"
1"
1 1/4"
1 1/2"
2” Steel
2 1/2”
100
60
70
80
90
3”
4”
3/4" C
120
140
160
180
200
5”
6”
2”
0.1
0.05
0.09
0.08
0.07
0.06
0.035
0.04
0.045
0.12
0.14
0.16
0.18
0.25
0.3
0.35
0.2
100
10
20
50
90
80
70
60
12
14
16
18
25
30
35
40
45
120
140
160
180
250
300
20
0
1
0.5
0.9
0.8
0.7
0.6
0.45
0.4
9
8
7
6
0.025
0.03
0.02
(ft of wtr)
P
(ft of wtr)
100
2
10
5
20
50
1000
200
500
0.1
0.05
0.09
0.08
0.07
0.06
0.035
0.04
0.045
0.12
0.14
0.16
0.18
0.25
0.3
0.35
0.2
1
0.5
0.9
0.8
0.7
0.6
0.45
0.4
0.025
0.03
0.02
6
7
8
9
12
14
16
18
25
30
35
40
45
60
70
80
90
120
140
160
180
250
400
450
300
350
600
700
800
900
3
3.5
4
4.5
2.5
2
0.5
10
1
5
0.6
0.7
0.8
0.9
1.2
1.4
1.6
1.8
2.5
3
3.5
4
4.5
6
7
8
9
12
14
16
18
25
40
45
20
30
35
50
60
70
0.25
0.40
0.45
0.20
0.30
0.35
3/4" - 1"
Vertical version
Hydraulic characteristics
Flow capacity
The fluid velocity at connections for DISCAL
®
551 series air separators is
recommended to not exceed 10.0 f/s. Above this speed, heavy internal
turbulence and noise can occur and air and dirt elimination efficiency
begins to fall measurably. Optimal air elimination performance occurs
at fluid velocities of 4.0 f/s or less. See the flow capacity charts below.
Installation
DISCAL
®
units may be used in heating or cooling systems to ensure
the progressive removal of air which is continuously formed. The units
should preferably be installed after the boiler and on the pump suction
side, as these are the points where the formation of micro-bubbles is
greatest. DISCAL
®
air separators for horizontal pipes must be installed
vertically. Flow direction of the DISCAL
®
air separator is bidirectional: flow
in either direction is permitted. In installation conditions where inspection
is not possible, it is recommended that the venting valve cap is replaced
by a Caleffi Code R59681 hygroscopic safety vent. The standard
replacement cap code is 59119.
Installation shells
Insulation shells for brass DISCAL
®
series for
horizontal pipes. These are not designed for the
compact or vertical series DISCAL
®
.
Flow capacity — brass
Size
3
⁄4" C
3
⁄4"
3
⁄4"-1" 1" 1
1
⁄4" 1
1
⁄2" 2"
Optimal
(4.0 f/s)
GPM 6.0 8.0 9.0 9.3 15.3 23.9 36.1
l/s 0.4 0.5 0.57 0.6 1.0 1.5 2.3
Max.
(10.0 f/s)
GPM 14.3 19.0 20.0 22.1 36.4 56.8 86.0
l/s 0.9 1.2 1.26 1.4 2.3 3.6 5.4
Cv 11.6 19.1 19.1 32.5 56.4 73.1 81
Flow capacity — steel
Size 2" 2
1
⁄2" 3" 4" 5" 6"
Optimal
(4.0 f/s)
GPM 37.3 63.0 95.5 149 259 380
l/s 2.4 4.0 6.0 9.4 16.3 24.0
Max.
(10.0 f/s)
GPM 88.8 150.1 227.4 355.3 616.4 903.6
l/s 5.6 9.5 14.3 22.4 38.9 57.0
Cv 87 174 208 324 520 832
Code Size
CBN551005 For
3
⁄4" and 1"
CBN551007 For 1
1
⁄4" and 1
1
⁄2"
CBN551009 For 2"
Insulation
Material: closed cell expanded PE-X
Thickness: 25/64" (10 mm)
Density - inner part: 1.9 lb/ft
3
(30 kg/m
3
)
- outer part: 3.1 lb/ft
3
(50 kg/m
3
)
Thermal conductivity (DIN 52612)
- at 32ºF (0ºC): 0.263 BTU·in/hr·ft
2
·ºF (0.038 W/(m·K)
- at 104ºF (40ºC): 0.312 BTU·in/hr·ft
2
·ºF (0.045 W/(m·K)
Coefficient of resistance to water vapor (DIN 52615): >1,300
Working temperature range: 32–212ºF (0–100ºC)
Reaction to fire (DIN 4102): class B2
Accessories
Item Code Description
561402A
Check valve for expansion tanks.
1/2" NPT connections.
R59681
Hydroscopic safety vent cap.
562100
Small anti-vacuum vent cap.
5 9119
Replacement DISCAL
®
air
ventcap.






