Submittal Sheet
CALE FFI
DISCAL
®
Air Separator
551 Series, Brass
Submittal Data 02904 NA — Issue Date 10/2011
Dimensions
Flow capacity
The fl uid velocity at connections for DISCALDIRT 546 series air and dirt
separators is recommended to not exceed 10.0 f/s. Above this speed,
heavy internal turbulence and noise can occur and air and dirt elimination
effi ciency begins to fall measurably. Optimal air and dirt elimination
performance occurs at fl uid velocities of 4.0 f/s or less. See the fl ow
capacity chart.
We reserve the right to change our products and their relevant technical data, contained in this publication, at any time and without prior notice. Contractors should request production drawings if prefabricating the system.
Job name ______________________________________
Job location ______________________________________
Engineer ______________________________________
Mechanical contractor ________________________________
Contractor’s P.O. No. ________________________________
Representative ________________________________
Size ________________________________________
Quantity ________________________________________
Approval ________________________________________
Service ________________________________________
Tag No. ________________________________________
Notes ________________________________________
Caleffi North America, Inc. 3883 West Milwaukee Road / Milwaukee, WI 53208
Tel: 414.238.2360 / Fax: 414.238.2366 / www.caleffi .us
© Copyright 2011 Caleffi
G (l/s) (gpm)
(
kPa
)
3/4"
1"
1 1/4"
1 1/2"
2” Steel
2 1/2”
3”
4”
3/4" C
5”
6”
2”
0.1
0.05
0.09
0.08
0.07
0.06
0.035
0.04
0.045
0.12
0.14
0.16
0.18
0.25
0.3
0.35
0.2
1,0
0
,10
0,20
0,5
0,9
0,8
0,7
0,6
0,12
0,14
0,16
0,18
0,25
0,30
0,35
0,40
0,45
1,2
1,4
1,6
1,8
2,5
3
2,0
1
0.5
0.9
0.8
0.7
0.6
0.45
0.4
0,09
0,08
0,07
0,06
0.025
0.03
0.02
(ft of wtr)ΔP (ft of wtr)
100
2
10
5
20
50
1000
200
500
0.1
0.05
0.09
0.08
0.07
0.06
0.035
0.04
0.045
0.12
0.14
0.16
0.18
0.25
0.3
0.35
0.2
1
0.5
0.9
0.8
0.7
0.6
0.45
0.4
0.025
0.03
0.02
6
7
8
9
12
14
16
18
25
3
0
35
40
45
60
70
80
90
120
140
160
180
250
400
450
300
350
600
700
800
900
3
3.5
4
4.5
2.5
2
0,5
10
1
5
0,6
0,7
0,8
0,9
1,2
1,4
1,6
1,8
2,5
3
3,5
4
4,5
6
7
8
9
12
14
16
18
25
40
45
20
30
35
50
60
70
0,25
0,40
0,45
0,20
0,30
0,35
Code
551022A
551003A
A Weight (lb)B
CD
E
(kg)
3/4”
3/4” SWT
3-1/16”
3-1/16”
5-5/8”
5-5/8”
6-7/8”
6-7/8”
1/2”
1/2”
2.0
2.0
0.9
0.9
Optimal
(4.0 f/s)
FLOW CAPACITY
3/4” C
6.0
0.4
14.3
0.9
11.6
3/4”
8.0
0.5
19.0
1.2
19.1
1”
9.3
0.6
22.1
1.4
32.5
1 1/4”
15.3
1.0
36.4
2.3
56.4
1 1/2”
23.9
1.5
56.8
3.6
73.1
2”
36.1
2.3
86.0
5.4
81
Size
GPM
l/s
GPM
l/s
Cv
Max.
(10.0 f/s)
Hydraulic characteristics
Typical Specifi cation
Furnish and install on the plans and described herein, a Caleffi DISCAL
Air
Separator as manufactured by Caleffi . Each separator must be designed with a
brass valve body, seals in EPDM, and removable internal glass-reinforced nylon
fi ber mesh - PA66G30, coalescing medium (stainless steel for compact version).
(See product instructions for specifi c installation information.)
Technical specifi cations
Materials:
- Body: brass
- Coalescing Medium (compact version): stainless steel
- Coalescing Medium: PA66GF30
- Seal: EPDM
Suitable fl uids: water, with up to a 50% glycol solution
Max working pressure: 150 psi (10 bar)
Temperature range: 32–250°F (0 –120°C)
Connections:
- Main (compact version): 3/4” sweat; 3/4” NPT
- Main: 3/4” - 1” - 1 1/4” - 1 1/2” - 2” NPT female
1” - 1 1/4” - 1 1/2” - 2” sweat
- Blowdown: 1/2” NPT male
Application
Air separators are used to continuously remove the air contained in the hydronic
circuits of heating and cooling systems. The air discharge capacity of these
devices is high. They are capable of automatically removing all the air present
in the system, down to the micro-bubble level. The circulation of fully de-
aerated water enables the equipment to operate under optimum conditions,
free from any noise, corrosion, localized overheating and mechancial damage.
A
C
B
D
A
E
NPT
C
B
D
A
A
E
Sweat
Compact Version
Code
551005A
551006A
A Weight (lb)B
CD
E
(kg)
3/4”
1”
4-5/16”
4-5/16”
5-3/4”
5-3/4”
7-1/2”
7-1/2”
1/2”
1/2”
3.7
3.7
1.7
1.7
551007A
551008A
1-1/4”
1-1/2”
4-7/8”
4-7/8”
6-9/16”
6-9/16”
8-1/4”
8-1/4”
1/2”
1/2”
4.9
4.9
2.2
2.2
551009A
551028A
2”
1” SWT
5-1/8”
5-1/16”
6-9/16”
5-3/4”
8-1/4”
7-1/2”
1/2”
1/2”
4.9
3.7
1.7
2.2
551035A
551041A
1-1/4” SWT
1-1/2” SWT
5-3/16”
5-3/4”
6-5/16”
6-9/16”
8-1/4”
8-1/4”
1/2”
1/2”
3.7
4.9
2.2
1.7
551054A
2” SWT
6-1/8” 6-9/16” 8-1/4”
1/2” 5.5
2.5
Sweat
A
C
B
D
E
A
NPT
A
C
B
D
A
E

