User Guide

ManualsBrandsCaleffi ManualsAir Eliminators1" Sweat Union Hydro Separator

Function

The hydraulic separator is a device which makes the primary and

secondary circuits connected to it independent, and can be

used on hot or chilled water systems.

The separator is supplied with an air-vent and check valve

assembly to permit automatic discharge of the air in the circuits,

and a drain valve for removing any impurities deposited in the

bottom of the unit.

These items are designed for use in closed hydronic systems.

Do not use in plumbing applications. These items do not meet

the low-lead plumbing standards of U.S. and Canada.

Product range

Series 548 Sizes:

1”, 1 1/4”, 1 1/2”, 2” NPT female union connections

1”, 1 1/4”, 1 1/2", 2" sweat union connections

1”, 1 1/4”, 1 1/2", 2" press union connections

2”- 4” flanged connections ANSI 150 CLASS

Series NA548 Sizes:

2”-6” flanged connections ANSI 150 CLASS (ASME)

8”-14” flanged connections ANSI 150 CLASS (ASME), with floor supports

SAFETY INSTRUCTION

This safety alert symbol will be used in this manual to draw attention to safety related

instructions. When used, the safety alert symbol means ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED! FAILURE TO FOLLOW THESE INSTRUCTIONS MAY

RESULT IN A SAFETY HAZARD.

CAUTION: All work must be performed by qualified personnel trained in the

proper application, installation, and maintenance of systems in accordance

with all applicable codes and ordinances.

CAUTION: If the hydronic separator is not installed, commissioned and

maintained properly, according to the instructions contained in this

manual, it may not operate correctly and may endanger the user.

CAUTION: Make sure that all the connecting pipework is water tight.

CAUTION: When making the water connections, make sure that the

hydronic separator connecting pipework is not mechanically over-

stressed. Over time this could cause breakages, with consequent water

losses which, in turn, could cause harm to property and/or people.

CAUTION: Water temperatures higher than 100°F (38°C) can be

dangerous. During the installation, commissioning and maintenance of the

hydronic separator, take the necessary precautions to ensure that such

temperatures do not endanger people.

Hydro Separator

38505.05

www.caleffi.com

CALEFFI

548 Series

WARNING: This product can expose you to chemicals including lead, which

is known to the state of California to cause cancer and birth defects or other

reproductive harm. For more information go to www.P65Warnings.ca.gov.

Summary of content (4 pages)

PAGE 1
CALEFFI www.caleffi.com 38505.05 Hydro Separator © Copyright 2018 Caleffi 548 Series Function The hydraulic separator is a device which makes the primary and secondary circuits connected to it independent, and can be used on hot or chilled water systems. The separator is supplied with an air-vent and check valve assembly to permit automatic discharge of the air in the circuits, and a drain valve for removing any impurities deposited in the bottom of the unit.
PAGE 2
Technical specifications of hydronic separator Union connections Separator: Drain valve: 1”, 1 1/4”, 1 1/2”, 2” NPT Female union 1”, 1 1/4”, 1 1/2”, 2” sweat union 1”, 1 1/4”, 1 1/2”, 2” press union 3/4” NPT Male Materials: - Separator body: - Unions: - Air vent body: - Air vent hydraulic seal: - Air vent float: - Shut-off and drain valve body Epoxy resin painted steel Brass Brass peroxide-cured EPDM PP Brass Medium: Water and non-hazardous glycol solutions up to 50% 150 psi (10 bar) Max operating press
PAGE 3
Hydraulic characteristics The hydraulic separator should be sized according to the maximum flow rate value foreseen at the inlet. The selected value must be either that of the primary circuit or of the secondary, whichever is the greatest. UNION Size 1” 1 1/4” 1 1/2” 2” gpm 11 18 26 37 m3/h 2.5 4 6 8.4 Installation FLANGED 2” 2 1/2” 3” 60 80 124 13.
PAGE 4
Procedure for installation and insulation assembly on union models 1. Remove the protective strip from the adhesive surface. Re-close the insulation shells. 2. If the hydraulic separator is used with chilled water spread a thin layer of sealant on the edge of the insulation and wait until the solvent evaporates (10 minutes approx) and the close it again. Procedure for installation and insulation assembly (only for 2” to 4” sizes) A B 1. Remove the two black head covers at the ends. 2.