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ManualsBrandsCaleffi ManualsHeating Supplies2" Sweat Pressure Reducing Valve w/o Gauge (Low Lead, Pre-adjustable)

LIST PRICE CATALOG MARCH 2016

Summary of content (124 pages)

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LIST PRICE CATALOG MARCH 2016
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INSTALLATION TIP VIDEOS  To view a short installation video, scan the QR code found on the outside of the product box.  Quick scan from any mobile smart device with internet connection  Decrease your installation time with these quick installation tip videos. Scan to view · Z-one™ Zone Valves Installation Tip Courtesy of Auer Steel & Heating Supply Co.
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1 HYDRAULIC SEPARATION 2 AIR AND DIRT SEPARATION AND VENTING DEVICES 3 THERMOSTATIC RADIATOR VALVES AND ACCESSORIES 4 ZONE VALVES AND RELAYS 5 TEMPERATURE MIXING STATIONS AND DISTRIBUTION MANIFOLDS 6 VALVES FOR DOMESTIC WATER AND HYDRONIC SYSTEMS 7 AUTOMATIC FILLING UNITS AND BACKFLOW PREVENTERS 8 BALANCING DEVICES 9 FITTINGS 10A SOLAR COMPONENTS 10B GEOTHERMAL 10C BIOMASS 11 HEAT METERS 12 INDEX
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GENERAL INDEX Series Page(s) 100 110 111 112 120 121 127 130 132 142 163 165 166 167 171 172 200 201 203 209 220 221 250 251 2521 253 254 255 72 104,105 105 105 72 67 66 68 58,70,71,105 69 38 38 39 39 40 41 24 24 24 24 25 25 90 90,91 91 91 93 85 96,98,100, 101,102,114, 115 85 86 86 110 111 27 77 76,77 75,77,94 11 26 26 26 26 47 25,47 76,77 76 77 28 24,27,49 24 7,10 7,10,49,106 10 10 7,10 11 11 11 11 8,39 52,53 55 55 54 56 63 7,8,18,72,106 257 259 278 279 280 281 301 314 315 319 337 338 339 342 343 386 3
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1 HYDRAULIC SEPARATION This diagram is an example VENT VENT HydroCal™ 3-in-1 hydraulic separators SEP4™ 4-in-1 hydraulic separators Hydraulic separators Hydraulic separators + manifolds Hydraulic separator accessories Miscellaneous system components
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1 3-IN-1 HYDRAULIC SEPARATORS 549 HydroCal™ tech. broch. 01178 Combination 1. air, 2. hydraulic and 3. dirt separation. Epoxy resin coated steel body. Stainless steel internal coalescing mesh. Pre-formed insulation on 2"— 4" sizes. Complete with: automatic air vent (code 501502A). air vent shut-off valve (code NA39589). drain valve (code NA39588). ANSI 150 flange connections. Max. working pressure: 150 psi. Vessel temperature range: 32—220°F. Working temp. w/o insulation: 32—270°F.
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1 HYDRAULIC SEPARATORS tech. broch. 01076 548 Hydro Separator Hydraulic separator. Epoxy resin coated steel body. 300 series stainless steel internal baffle. Pre-formed insulation. Complete with: automatic air vent valve (code 502343A). service check valve (code 561402A). drain valve (code 538402 FD). Union connections. Thermowell tap: 1/2" straight female Max. working pressure: 150 psi. Working temperature range: 32—210°F. Working temp. w/o insulation: 32—250°F.
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1 HYDRAULIC SEPARATORS-MANIFOLDS 5599 HydroLink™ tech. broch. 01084 5599 HydroLink™ tech. broch. 01084 Hydraulic separator + distribution manifold. 2+0 with built-in mounting. Steel body with pre-formed insulation. Complete with automatic air vent (code 502043A) and drain valve (code 538402 FD). Max. working pressure: 100 psi. Working temperature range: 32—230°F. Outlet center dimension: 125 mm. Compatible with 165, 166, 167 series HydroMixer™. Hydraulic separator + distribution manifold.
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1 HYDRAULIC SEPARATOR ACCESSORIES 501 MAXCAL tech. broch. 01076 tech. broch. 01090 ® Drain ball valves fit HydroCal™, Hydro Separators, DISCAL™ , DISCALDIRT® and DIRTCAL®. Brass body. Max. working pressure: 150 psi. Max. working temperature: 365°F. Replacement air vent for Hydro Separator 548 and NA548 series and fits HydroCal™ 549 and NA549 series. Brass body and cover, stainless steel internal components. Extra high discharge capacity. Max. working pressure: 230 psi. Max. discharge pressure: 90 psi.
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1 MISCELLANEOUS SYSTEM COMPONENTS 626 688 tech. broch. 01052 Universal flow switch for heating and air conditioning systems. Suitable for 1" to 8" pipe size. Working pressure: 150 psi. Working temperature range: -20 – 250°F. Minimum flow: 5.7 gpm. Switch contacts: NO or NC Switch rating: 15 A CE, cUL, NEMA Type 5, IP 54. Temperature gauge with well pocket fitting for inserting into manifold ball valves. Working temperature range: 30 – 210º F. Face dial diameter: 2".
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AIR AND DIRT SEPARATION AND VENTING DEVICES This diagram is an example VENT Automatic air vents, MINICAL® Manual air vents Dirt separators, DIRTCAL® Magnetic dirt separators, DIRTMAG® Dirt separators for commercial applications, DIRTCAL® High discharge automatic air vent, DISCALAIR® Air separators, DISCAL® Air separators for commercial applications, DISCAL® Air and dirt separators, DISCALDIRT® Air and magnetic dirt separators, DISCALDIRTMAG® Accessories for air and dirt separators 2
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2 AUTOMATIC AND MANUAL AIR VENTS 5020 MINICAL Automatic air vents are designed to remove the air that accumulates in heating and cooling systems without the need for manual intervention. This prevents harmful air that may compromise the life and the performance of the system which includes: - corrosion due to the oxygen; - pockets of air trapped in the heating emitters; - cavitation in the circulation pumps; - noise from air passing through the pipes.
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2 AUTOMATIC AND MANUAL AIR VENTS 5026 tech. broch. 01090 Automatic air vent. Brass body. Max. working pressure: 150 psi. Max. discharge pressure: 90 psi. Max. discharge rate: 1.75 SCFM. Max. working temperature: 240°F. Code Description Lbs 502610A 502620A 502640 /8" NPT male ¼" NPT male ½" straight thread 0.6 0.6 1.0 1 5027 USD 20.30 21.20 30.50 5080 Code Description Lbs 502710A 502720A 1 /8" NPT male ¼" NPT male 0.6 0.
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2 AIR SEPARATORS The DISCAL® air separator is used to continuously remove the air contained in hydronic circuits of heating and cooling systems. The air discharge capacity is very high. They automatically remove all the air present in the system down to micro-bubble level with low head loss due to the special internal shape of the separator body. Flow direction of the DISCAL® air separator is bidirectional; flow in either direction is permitted.
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2 AIR SEPARATORS tech. broch. 01060 551 ® DISCAL Sweat 551 DISCAL® NPT Air separator. Brass body. Stainless steel float guide pin and linkage. Glass reinforced nylon internal element. ½" NPT female bottom thread. Max. working pressure: 150 psi. Working temperature range: 32—250°F. Air separator. Brass body. Stainless steel float guide pin and linkage. Glass reinforced nylon internal element. ½" NPT female bottom thread. Max. working pressure: 150 psi. Working temperature range: 32—250°F.
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2 AIR SEPARATORS tech. broch. 01060 551 ® DISCAL Compact Air separator. Brass body. Stainless steel float guide pin and linkage. Stainless steel mesh internal element. ½" NPT bottom thread. Max. working pressure: 150 psi. Working temperature range: 32—250°F. Code Description Lbs 551003A 551022A ¾" NPT female ¾" sweat 2.0 2.0 The DISCAL® air separator uses a coalescing element that consists of an element of concentric diamond pattern mesh surfaces.
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2 AIR SEPARATORS 551 ® DISCAL tech. broch. 01060 NA551 ® DISCAL ASME/CRN tech. broch. 01060 Air separator. Epoxy resin coated steel body. Stainless steel float guide pin and linkage. Stainless steel mesh internal element. ANSI 150 flange connections. 1" NPT male drain thread. Max. working pressure: 150 psi. Vessel temperature range: 32—270°F.
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2 AIR AND DIRT SEPARATORS The DISCALDIRT® air and dirt separator uses a coalescing element that consists of an assembly of concentric diamond pattern mesh surfaces. This element creates the whirling movement required to facilitate the release of micro-bubbles and their adhesion to these surfaces. The bubbles, fusing with each other, increase in volume until the bouyancy force overcomes the adhesion force to the surface.
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2 AIR AND DIRT SEPARATORS NA546 Code NA546 tech. broch. 01123 tech. broch. 01287 ® ® ASME/CRN ASME Air & Dirt separator. Epoxy resin coated steel body. Stainless steel float guide pin and linkage. Stainless steel mesh internal element. 2" threaded NPT connection. ANSI 150 flange connections. Complete with drain valve (NA39753) Max. working pressure: 150 psi. Vessel temperature range: 32—270°F. Particle separation capacity: to 5 µm (0.2 mil). ASME and CRN registered.
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2 DIRT & MAGNETIC DIRT SEPARATORS The dirt separating action performed by the DIRTCAL® is based on using the internal element with concentric diamond pattern mesh surfaces instead of a mechanical filter. The element offers little resistance to the medium flow while ensuring dirt separation. This occurs due to the particles colliding with the concentric diamond pattern mesh surfaces and then settling to the bottom, and not by filtration; which, over time, gets continuously clogged.
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2 MAGNETIC DIRT SEPARATORS NA5453 NA5453 tech. broch. 01240 Dirt separator with magnet. Brass mounting housing. Composite PA66G30 body. Max. working pressure: 45 psi. Working temperature range: 32—195°F. Particle separation capacity: to 5 µm (0.2 mil). Ferrous impurities separation efficiency: 100%. Union isolation ball valves. Drain valve with hose connection. Top dosing point port. Dosing capacity: 12 fluid oz. Manual screw air vent. tech. broch. 01240 Dirt separator with magnet.
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2 DIRT SEPARATORS NA5465 The dirt separating action performed by the DIRTCAL® is based on using the internal element with concentric diamond pattern mesh surfaces instead of a mechanical filter. The element offers little resistance to the medium flow while ensuring dirt separation. This occurs due to the particles colliding with the concentric diamond pattern mesh surfaces and then settling to the bottom, and not by filtration; which, over time, gets continuously clogged.
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2 MAGNETIC DIRT SEPARATORS NA5465 Ferrous and non ferrous impurities in hydronic systems can deposit onto heat exchanger surfaces and accumulate in pump cavities causing reduced thermal efficiency and premature wear. The small and often microscopic magnetic particles, called magnetite, form when iron or steel corrodes. Highly abrasive, the extremely fine particles are difficult to remove by traditional means. DIRTMAG® separators offer highly efficient separation of typical dirt as well as magnetite.
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2 ACCESSORIES FOR AIR AND DIRT SEPARATORS tech. broch. 01054 tech. broch. 01060 Replacement air vent assembly fits DISCAL® brass 551 series (except Compact), brass 546, 5461 series and SEP4™ 5495 series. Hygroscopic air vent cap fits DISCAL® 551, and DISCALDIRT® 546 series, and MINICAL® 502 series. Code Description Lbs R59681 Vent cap 0.1 USD 24.00 Code Description Lbs USD 59829 Air vent 2.0 154.50 tech. broch.
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THERMOSTATIC RADIATOR VALVES AND ACCESSORIES This diagram is an example 3 VENT Thermostatic control heads Accessories for thermostatic control heads Thermostatic radiator valve bodies Towel warmer radiator valves Connection valves for panel style radiators Connection fittings
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3 THERMOSTATIC CONTROL HEADS 200 472 tech. broch. 01034 Thermostatic control head fits radiator valves. Set point locking mechanism. Range stop adjustment. Built-in sensor with liquid-filled element. Fits valve 220, 221, 338 and 339 series. Graduated scale from * to 5 corresponding to a temperature scale adjustment range of 45—82ºF (7—28ºC). Code Description Lbs 200000 Built-in sensor 0.5 201 USD 76.20 Thermostatic control head with remote adjusting knob, liquid-filled element.
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3 1 NPT THERMOSTATIC RADIATOR VALVE BODIES 220 221 tech. broch. 01034 Angled radiator valve body. Order thermo-electric actuators or thermostatic control heads separately for field installation. Chrome plated. Max. working pressure: 150 psi (10 bar). Temperature range: 40—212°F (5—100°C). Code Description Cv Lbs 220400A 220500A ½" NPT ¾" NPT 2.7 3.7 0.3 0.
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3 EUROPEAN TOWEL WARMER RADIATOR VALVES 338 342 tech. broch. 01009 Angled radiator valve body. Convertible from standard manual operation to automatic control with thermostatic control heads. Chrome plated. Fits copper, single and multilayer PEX pipes. Max. working pressure: 150 psi (10 bar). Temperature range: 40—212ºF (5—100ºC). Code 338452 Radiator Connection Pipe Connection Cv Lbs ½" straight ¾" conical 3.1 0.5 339 USD 78.50 Angled isolation and balancing valve. Chrome plated.
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3 1 CONNECTION VALVES FOR PANEL RADIATORS 3010 Caleffi panel radiator valves are designed to be installed to the bottom of panel radiators. They come in two versions: for two-pipe and one-pipe systems. Both are available straight (pipes exiting the floor) and angled (pipes exiting the wall).
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3 CONNECTION FITTINGS 681 Universal PEX ﬁttings tech. broch. 01170 682 Universal PEX-AL-PEX ﬁttings 681 series fittings are compatible with any ASTM F876 single layer PEX. Max. working pressure: 150 psi. Working temperature for ASTM F876 PEX piping: 41—180ºF. Chrome plated nut. 682 series fittings are compatible with any ASTM F1281 multilayer PEX-AL-PEX pipe. Max. working pressure: 150 psi. Working temperature for ASTM F1281 PEX-AL-PEX piping: 41—200ºF with tubing rated 200ºF.
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3 1 ZONE VALVES AND RELAYS This diagram is an example 4 A AB B VENT Thermo-electric zone valves Thermo-electric actuators, including TwisTop™ Motorized zone valves, Z-one™ Pump zone controls, Z-one™ Relay Valve zone controls, Z-one™ Relay Motorized ball zone valves, high-flow, high-close off 29
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4 THERMO-ELECTRIC ZONE VALVES 6763 6762 tech. broch. 01072 Two-way thermo-electric zone valve. Complete with 656414 actuator. Spring return. Normally closed. Brass valve body and trim. Max. body pressure: 150 psi. Max. Temperature: 200°F. Max: ∆P close-off pressure: 20 psi. Power supply: 24 V AC/DC. Initial current draw: ≤ 250 mA. Power consumption: holding: 3 W inrush: 6 VA Rating of micro-switch contacts: 5 A (24 V). 31.5" wire lead connection.
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4 MOTORIZED ZONE VALVES Z4 Z5 tech. broch. 01115 2-way Description Z40 Z40F* Z42 Z44 Z45 Z46 Z47 Inverted flare ¾" Inv. flare ½" SAE flare ½" sweat ¾" sweat 1" sweat 1¼" sweat Cv ∆P Lbs 3.5 3.5 3.5 2.5 7.5 7.5 7.5 30 psi 30 psi 30 psi 50 psI 20 psi 20 psi 20 psi 2.2 2.2 2.2 2.1 2.2 2.3 2.3 USD 220.30 236.30 227.60 204.00 222.50 275.60 320.50 Code Description Z50 Z50F* Z54 Z55 Z56 Z57 Inverted flare ¾" Inv. flare ½" sweat ¾" sweat 1" sweat 1¼" sweat tech. broch.
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4 MOTORIZED ZONE VALVES tech. broch. 01115 Z1 Normally Closed tech. broch. 01115 Z1 Normally Open Z1 NC actuator fits on Z2 and Z3 series valve bodies with the push of a button. Two position spring return normally closed. 7/8" knockout for 1/2" conduit connector. Power: 24, 120, 208, 230 & 277 VAC. Power consumption: 5 W, 7 VA. Conduct connector size: ½". Rating of auxiliary switch contacts: 24 VAC: 0.0 A min, 0.4 A max (24 V). 120-277 VAC: 0.25 A min, 5.0 A max (250 V). UL873, cULus Listed & CE.
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4 MOTORIZED ZONE VALVES Z2 2-way Z3 3-way tech. broch. 01115 Two-way on/off two position valve. Straight through flow pattern. Brass body. Stainless steel stem. EPDM rubber seals and paddle. Max. working pressure: 300 psi. Max temperature: 240°F.
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4 PUMP ZONE CONTROLS ZSR tech. broch. 01284 The ZSR series is multi-zone pump and boiler operating control for multiple zone hydronic heating systems. The ZSR series interfaces with low voltage thermostats, or any other low voltage controllers having a switching action. The ZSR series controls up to 3, 4, 5 or 6 heating circulator pumps, depending on model selected, a primary pump and has LED indicators to provide functional status and easy system troubleshooting.
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4 VALVE ZONE CONTROLS ZVR tech. broch. 01286 The ZVR series is a multi-zone valve relay and boiler operating control for multiple zone hydronic heating systems. The ZVR series interfaces with low voltage thermostats, or any other low voltage controllers having a switching action. The ZVR series controls up to 3, 4, 5 or 6 zones, depending on model selected. In addition, a system circulator pump and secondary pump is turned on whenever any zone calls for heat.
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4 MOTORIZED BALL ZONE VALVES HIGH-FLOW, HIGH CLOSE-OFF tech. broch. 01131 6442 2-way Straight Two-way motorized ball zone valve. Straight. Max. ∆P close-off pressure: 150 psi. Temperature range: 20º—230°F. Power supply: 24 VAC. Power consumption: 4 VA. Rating of micro-switch contacts: 5 A (24 V). 3-wire control. 36" wire lead connection.
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TEMPERATURE MIXING STATIONS AND DISTRIBUTION MANIFOLDS This diagram is an example 1 5 130 ºF VENT Thermostatic fixed point mixing unit for HydroLink™, HydroMixer™ Motorized temperature mixing unit for HydroLink™, HydroMixer™ Motorized temperature mixing stations Thermostatic mixing stations Brass distribution manifolds, TwistFlow™ Distribution manifolds Manifold mixing stations Boxes for distribution manifolds Fittings for distribution manifolds and mixing stations Accessories Fill and flush cart, HYDR
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5 3 2 1 PUMP & VALVE TEMPERATURE MIXING UNITS tech. broch. 01121 163 ™ HydroMixer tech. broch. 01237 165 ™ HydroMixer Thermostatic fixed temperature mixing unit with insulation. Includes Grundfos UPS 15-58 three speed pump. Differential pressure by-pass valve adjustable from 1.5 to 8.5 psi. Temperature gauges. Shut-off ball valves. 1" NPT female union inlet fittings. Max working pressure: 145 psi. Adjustable range: 80—130°F. Power supply: 115 V 50/60 Hz. Injection pump mixing unit with insulation.
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5 3 2 1 PUMP & VALVE TEMPERATURE MIXING UNITS tech. broch. 01238 166 ™ HydroMixer tech. broch. 01239 167 ™ HydroMixer Thermostatic fixed temperature mixing unit with insulation. Grundfos UPS 15-58 three speed pump. Grundfos Alpha 25-55U pump. Temperature gauges. Shut-off ball valves. Compatible with 5599 Hydrolink™ series Male union connections (select top and bottom fitting sets below). Max working pressure: 145 psi. Adjustable range: 80—125°F. Power supply: 115 V 50/60 Hz.
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5 3 2 1 MOTORIZED MANIFOLD MIXING STATIONS 171 Manifold mixing station three speed pump 171 Manifold mixing station high efﬁciency pump tech. broch. 01154 Pre-assembled manifold motorized modulating three-point floating actuator mixing station consisting of a supply distribution manifold complete with built-in sight flow gauges, adjustable balancing valves. Return manifold with built-in shutoff valves is suitable for thermo-electric actuators, includes Grundfos UPS 15—58 three-speed pump.
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5 3 2 1 THERMOSTATIC MANIFOLD MIXING STATIONS 172 Manifold mixing station three speed pump tech. broch. 01155 Pre-assembled thermostatic manifold mixing station consisting of a supply distribution manifold complete with built-in sight flow gauges, adjustable balancing valves. Return manifold with built-in shutoff valves is suitable for thermo-electric actuators. Complete with built-in sensor to keep flow temperature at constant set value. Includes Grundfos UPS 15—58 three-speed pump.
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5 3 2 1 BRASS DISTRIBUTION MANIFOLDS 668S1 TwistFlow™ Assembly Code tech. broch. 01170 Description No. Outlets Lbs USD 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 3 4 5 6 7 8 9 10 11 12 13 ¾" M ¾" M ¾" M ¾" M ¾" M ¾" M ¾" M ¾" M ¾" M ¾" M ¾" M 17 18 19 21 23 24 26 28 29 31 33 764.00 875.00 986.00 1,097.00 1,208.00 1,319.00 1,430.00 1,541.00 1,652.00 1,763.00 1,875.00 17 18 19 21 23 24 26 28 29 31 33 810.00 921.00 1,033.00 1,142.00 1,254.00 1,365.00 1,476.00 1,587.00 1,698.00 1,809.00 1,920.
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5 3 2 1 BRASS DISTRIBUTION MANIFOLDS Manifolds and accessories 1. 2. 3. 4. 5. 6. Thermo-electric actuator 6564 series Thermo-electric actuator with manual open handle, 6563 series Flow meter, code NA669 Self-adjusting Universal PEX fitting, 680, 682 series Inspection wall box, 659 series Differential by-pass kit, code 668000 Flow rate adjustment and reading Raise the block cover with the aid of a screwdriver and turn it over onto the flow meter.
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5 3 2 1 DISTRIBUTION MANIFOLDS 663 Pre-assembled distribution assembly tech. broch. 01170 Pre-assembled distribution assembly consisting of return distribution manifold complete with built-in shut-off valves suitable for thermo-electric actuator and supply distribution manifold complete with manuallyadjustable balancing valves. 1" or 1¼" NPT inlet ball valves. Loop Cv: 2.3 (combined supply & return ports). Max. working pressure: 150 psi. Max: temperature: 210°F. Outlet center distance: 2 in.
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5 3 2 1 MANIFOLDS MIXING STATIONS Motorized mixing station tech. broch. 01154 Complete with three-point floating type actuator for use with separatelysourced outdoor reset controller. For field assembly to a Caleffi radiant manifold assembly. Grundfos UPS 15—58 three-speed pump or Alpha 25-55U. 1" NPT male adapters included to connect to manifold. ¾" NPT female riser connections. Includes built-in hydraulic separator.
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5 3 2 1 BOXES FOR DISTRIBUTION MANIFOLDS 659 Manifold cabinet tech. broch. 01170 Housing wall box fits manifolds 663 and 668S1 series. Adjustable depth: 43/8"— 5½". Power coated painted 18 gauge sheet metal. With push-fit clamp. Code Description H 659044 659064 659084 659104 659124 16" width 24" width 32" width 40" width 48" width 20" 20" 20" 20" 20" Rough opening dimensions 46 Max Outlets 3 6 10 13 17 Lbs USD 17 23 30 37 44 403.30 438.80 517.00 595.00 672.
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5 3 2 1 FITTINGS FOR DISTRIBUTION MANIFOLDS AND MIXING STATIONS 680 Universal PEX ﬁttings (680504A shown) 680 series fittings are compatible with any ASTM F876 single layer PEX. Max. working pressure: 150 psi. Working temperature range for ASTM F876 PEX piping: 40—180°F. Code Description 680507 680503A 680504A 680555A 680505A /16" nominal PEX /8" nominal PEX ½" nominal PEX 5 /8" nominal PEX ¾" nominal PEX 5 3 Compression ring Lbs Blue Black Blue Black Brass 0.2 0.2 0.2 0.2 0.
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5 3 2 1 668 6564 tech. broch. 01170 Off-center by-pass assembly with fixed crack setting of 3.6 psi differential pressure. Max working pressure: 150 psi. Working temperature range: 15—230°F. Code Description Lbs 668000 ½" x ½" 0.5 1 2 1 2 3 CALEFFI 1 2 3 1 2 3 USD 117.80 Low current draw thermo-electric actuator for use with 663 and 668S1 series distribution manifolds Hermetically sealed for upside down installation.. Pop-up feature Power supply: 24 V AC/DC.
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5 3 2 1 ACCESSORIES White replacement knob fits 663 and 668S1 series manifolds. Replacement balance/flow meter fits 668S1 series manifold. Flow meter scale: ¼ — 2 gpm. Code Description Lbs F69600 Fits 668S1 supply manifold 0.2 Code Description Lbs 449000 Knob 0.5 Description Lbs F69590 Fits 668 S1 return manifold 0.3 12.50 USD 36.30 5020 Replacement shut-off valve fits 668 S1 series manifold. Code USD tech. broch. 01090 Replacement air vent fits radiant manifolds. Brass body.
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5 3 2 1 FILL AND FLUSH CART tech. broch. 01280 NA25510 HYDROFLUSH™ The fill and flush pump cart is portable, leak-tested for a safe, quick and clean way to fill and flush solar, geo thermal and hydronic systems. Medium: water, glycol and cleaning fluids. Tank: 13 gallon with dirt filter. Max. tank medium temperature: 150°F. Pump delivery flow: 1—13 gpm Pump feet of head: 220 Max. pump pressure: 100 psi. Pump power: ½ HP (120 V AC). Isolating ball valves: ¾" garden hose thread.
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VALVES FOR DOMESTIC WATER SYSTEMS This diagram is an example 1 ½ GPM 3 4 MIX 2 ½ GPM recirculation pump Low lead thermostatic mixing valves, MixCal™ Low lead scald protection thermostatic mixing valves Low lead high flow thermostatic mixing valves Low lead pre-adjustable pressure reducing valves Low lead balancing valve with flow meter, QuickSetter+™ ½ GPM 6
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3 6 2 1 LOW LEAD THERMOSTATIC MIXING VALVES tech. broch. 01050 521 ™ MixCal Sweat tech. broch. 01050 521 ™ MixCal Sweat Adjustable thermostatic and pressure balanced mixing valve for point of distribution in domestic water systems and radiant hydronic heating systems. Low-lead brass body and fittings.. Locking set point knob. Max. working pressure: 200 psi. Max. inlet temperature: 200ºF. Adjustable range: 85—150ºF. Min. flow for optimum performance: 1.3 gpm. Meets requirements of ANSI/NSF 372-2011.
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3 6 2 1 LOW LEAD THERMOSTATIC MIXING VALVES tech. broch. 01050 521 ™ MixCal Body tech. broch. 01050 521 ™ MixCal Press Adjustable thermostatic and pressure balanced mixing valve for point of distribution in domestic water systems and radiant hydronic heating systems. Low-lead brass body. Locking set point knob. Max. working pressure: 200 psi. Max. inlet temperature: 200ºF. Adjustable range: 85—150ºF. Min. flow for optimum performance: 1.3 gpm. Gauge scale: 30—210ºF. Gauge accuracy: ± 6ºF.
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3 6 2 1 LOW LEAD HIGH FLOW THERMOSTATIC MIXING VALVES ASSE 1017 model 5231 series high flow thermostatic mixing valves for centralized systems are designed to be installed at the hot water heater (point of distribution). For safety reasons, it is advisable to limit the maximum mixed water temperature to 120°F.
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3 6 2 1 LOW LEAD SCALD PROTECTION THERMOSTATIC MIXING VALVES 5213 Sweat tech. broch. 01092 Scald Protection Point-of-Use tech. broch. 01092 5213 NPT Scald Protection Point-of-Use Adjustable thermostatic and pressure balanced mixing valve for point of use where protected from scalding caused by hot water with locking set point. Complete with check valves on both hot and cold inlets. Low-lead brass body. Max. working pressure: 150 psi. Max. inlet temperature: 185ºF. Adjustable range: 85—120ºF.
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3 6 2 1 LOW LEAD PRE-ADJUSTABLE PRESSURE REDUCING VALVES 535H 2016 May tech. broch. 01265 Pre-adjustable pressure reducing valve for residential and commercial applications. DZR low lead "Ecobrass" body. Unique noise reducing pressure balanced cartridge. Low friction anti-scale moving parts. High flow seat design. Dial indicator with direct readout. Replaceable cartridge. Integral stainless steel filter. Adjustment locking screw. Max. working pressure: 300 psi (20 bar). Max.
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3 6 2 1 LOW LEAD PRE-ADJUSTABLE PRESSURE REDUCING VALVES Construction details | 1|5| |0 | || | | | || | || || || | | psi 7 | | | | psi 80 || 6 0 | | |||||| |||| | | | || | | | || | | | | || | | | | | 20 ||| || | | Non-sticking materials The central support assembly, containing moving parts, is made of plastic material with a low adherence coefficient. This solution minimizes the chance of lime scale formation, a common cause of malfunctions.
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3 6 2 1 STATIC LOW-LEAD BALANCING VALVE WITH FLOW METER tech. broch. 01283 132 ™ QuickSetter+ Operating principle Balancing valve with flow meter. Direct reading of flow rate. No sight gauge clouding or scaling. DZR low-lead brass. Rotatable stainless steel flow rate adjuster. Inlet flow check valve. Graduated scale flow meter with magnetic movement flow rate indicator. Meets requirements of ANSI/NSF 372-2011. Certified to Low Lead Laws and listed by ICC-ES for use in accordance with the U.S.
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AUTOMATIC FILLING UNITS AND BACKFLOW PREVENTERS This diagram is an example 1 7 Water treatment filling units, HYDROFILL™ Fill and flush cart, HYDROFLUSH™ Automatic filling units, AutoFill™ Backflow preventers Boiler trim kits
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7 2 1 WATER TREATMENT FILLING UNITS Function HYDROFILL™ is a water treatment filling unit that produces from site sourced water, demineralized water of an ideal grade for use in closed hydronic heating and cooling systems. Salts and other soluble minerals are almost entirely eliminated so as to prevent premature equipment malfunction including reduced efficiency or component failure due to lime scale formation, a common affliction of heat exchangers.
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7 2 1 WATER TREATMENT FILLING UNITS NEW NA570 HYDROFILL™ tech. broch. 01247 Portable water treatment filling unit, demineralizes site water through a mixed bed resin ion exchange with TDS indicator. Complete including resin bags. Composite PPHAGF50 body. Max. inlet pressure: 120 psi. Max. working temperature: 100°F. Max. fill rate NA570912: 6 gpm. Max. fill rate NA579024: 12 gpm.
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7 2 1 AUTOMATIC FILLING UNITS 553 AutoFill™ Function The AutoFill™ Combo is a pre-assembled unit consisting of an AutoFill™ and backflow preventer. || | || | | | | | | | || | | | | || | || | | | | | | | || | | | || || tech. broch. 01061 573 AutoFill™ Combo | || | | || | || || 0 45 || | | | | | | | | | || || | ||| | 0 4 155.50 148.20 175.50 168.20 | r | | i USD 1.7 1.7 1.7 1.
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7 2 1 COMMERCIAL AUTOMATIC FILLING UNITS 5350 AutoFill™ tech. broch. 01085 | | ||| | 20 || | | | | | | | | | || || | | | ||| | Description Lbs 18 / " NPT 0.1 Description Lbs 535004 AutoFill™ 5350 series replacement cartridge 0.1 || | | | | || BOILER TRIM KITS NA553 Boiler Trim Kits. Boiler installation components in one box.
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7 2 1 BOILER TRIM KITS NA553 Boiler Trim Kits. 10 configurations combining 8 boiler installation components in one box. This kit includes: • 1 Calefﬁ DISCAL® Air Separator • 1 Backflow Preventer • 1 AutoFillTM • 1 Expansion Tank Check Valve • 2 Brass Nipples • 1 Brass Tee • 1 Expansion Tank NA553-B kits do not include backflow preventer NPT Connections Code DISCAL® AutoFill™/Backflow Preventer Combination Check Valve Tank Nipples Tee Weight (lbs) USD NA553252 551003A ¾" NPT 573002A ½" NPT 561402A 2.
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BALANCING DEVICES This diagram is an example Balancing with QuickSetter™ Balancing Valve with Flow Meter Dynamic Balancing with FlowCal™ Automatic Flow Balancing Valve 1 8 Low lead compact dynamic balancing valve, FlowCal™ Dynamic balancing valve, FlowCal™ Low lead fixed orifice static balancing valves Low lead variable orifice static balancing valves Static balancing valve with flow meter, QuickSetter™ and Low lead QuickSetter+™ Y-Strainer
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8 3 2 1 DYNAMIC BALANCING—FlowCal™ DEVICES Circuits balanced with FlowCal™ FlowCal™ balances the hydraulic circuit by automatically controlling the design flow rate to each emitter. Even with some circuits closed by the control valves, the flow rates in the open circuits remain constant at the nominal value. The system always provides the greatest comfort and the highest energy savings.
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8 3 2 1 DYNAMIC BALANCING VALVE 121 FlowCal™ tech. broch. 01141 Automatic flow balancing valve with integral ball valve. Brass body. Patented anti-scale, low noise polymer FlowCal™ cartridge. Maximum working pressure: 400 psi (400 WOG). Working temperature range: 32—212°F ( 0—100°C ). Max. percentage of glycol: 50%. Differential pressure control ranges: 2—14, 2—32, 4—34, 5—35 psid. Flow rate: 27 fixed flow rate settings ranging from 0.5—21 GPM. Flow accuracy: ±10%. US Patent 7,246,635 B2.
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8 3 2 1 LOW LEAD FIXED ORIFICE STATIC BALANCING VALVES tech. broch. 01251 130 Fixed Oriﬁce Balancing Valve Fixed orifice. Multi-turn adjustment range. Memory stop feature. Max. working pressure: 232 psi Working temperature range: -4 to 250°F Number of adjustment turns: 6 DZR Low-lead brass body. Stainless steel valve plug. Teflon® stem guide bearing. Meets requirements of ANSI/NSF 372-2011. Certified to Low Lead Laws and listed by ICC-ES for use in accordance with the U.S. and Canadian plumbing codes.
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8 3 2 1 VARIABLE ORIFICE STATIC BALANCING VALVE Code Description 142241A 142251A 142261A 142271A 142281A 142291A ½" NPT ¾" NPT 1" NPT 1¼" NPT 1½" NPT 2" NPT tech. broch. 01250 142 Variable Oriﬁce Balancing Valve Operating Principle Memory stop feature Characterized plug for smooth adjustment. Maximum working pressure: 232 psi. Working temperature range: 14—250°F. DZR low-lead brass body. Meets requirements of ANSI/NSF 372-2011.
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8 3 2 1 STATIC BALANCING VALVE WITH FLOW METER tech. broch. 01149 132 ™ QuickSetter Balancing valve with flow meter. Direct reading of flow rate. No sight gauge clouding or scaling. Brass valve body and flow meter. Rotatable valve for flow rate adjustment. Graduated scale flow meter with magnetic movement flow rate indicator. Flow rate adjustment The flow rate is adjusted as follows: A. With the aid of the flow rate indicator (1), mark the desired flow rate. B.
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8 3 2 1 STATIC LOW-LEAD BALANCING VALVE WITH FLOW METER tech. broch. 01283 132 ™ QuickSetter+ Operating principle Balancing valve with flow meter. Direct reading of flow rate. No sight gauge clouding or scaling. DZR low-lead brass. Rotatable stainless steel flow rate adjuster. Inlet flow check valve. Graduated scale flow meter with magnetic movement flow rate indicator. Meets requirements of ANSI/NSF 372-2011. Certified to Low Lead Laws and listed by ICC-ES for use in accordance with the U.S.
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8 3 2 1 STATIC BALANCING VALVE WITH FLOW METER 100 PT test ports NA223 Direct in-line balancing / flow meter with brass body. Max percentage of glycol: 50%. Max working pressure: 150 psi. Temperature range: 32—250°F. Measuring accuracy: ±10%. Cv: 6.0. Fast-plug pressure/temperature test ports fits FlowCal™ automatic flow balancing valves and the 120 series Y-strainer. The double-sealing core insures long and trouble free service. Low Lead brass body. Nordel Core. Connections: ¼" NPT male.
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FITTINGS This diagram is an example 1 VENT Fittings kits Presscon™ fitting kits Sweat union sets In-line check valves Mixing valve fittings Zone valve fittings AutoFill™ and backflow preventer fittings Hydro separator fittings Elbows, Tees and Crosses 9
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9 8 3 2 1 FITTING KITS Three union nuts, washers and tail pieces. Low-lead brass. Two union nuts, washers and tail pieces. Low-lead brass. Code Description Lbs USD Code Description Lbs USD NA12240 NA12249 ½" NPT with 1" union nuts ½" sweat with 1" union nuts 0.2 0.2 42.80 40.50 NA12340 NA12349 ½" NPT with 1" union nuts ½" sweat with 1" union nuts 0.3 0.3 64.30 60.80 Two union nuts, washers and tail pieces. Low-lead brass. Three union nuts, washers and tail pieces. Low-lead brass.
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9 8 3 2 1 SMALL MIXING VALVE AND ZONE VALVE FITTINGS Tail piece with check valve. Low lead brass. Tail piece. Low lead brass. Code Description Lbs USD Code Description Lbs USD 59893A 59840A ½" NPT male fits 1" nut ¾" NPT male for 1" nut 0.2 0.3 34.80 39.50 NA10002 NA10003 ½" sweat fits 1" nut ¾" sweat fits 1" nut 0.3 0.4 12.50 14.50 Tail piece. Low lead brass. Requires sealing washer R50055, not included. Tail piece without check valve. Low lead brass.
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9 8 3 2 1 5231 SERIES MIXING VALVE FITTINGS Tail piece, all connections. Low lead brass. Use with 1½" union nut. Tail piece, all connections. Low lead brass. Use with 2½" union nut. Code Description Lbs USD Code Description Lbs USD 31554 FD 41787 CST 1" sweat, fits 523168A 1¼" sweat, fits 523177 & 523178A 0.3 0.3 45.20 52.50 41788 CST 41789 CST 1½" sweat, fits 523188A 2" sweat, fits 523198A 0.3 0.5 70.40 91.40 Tail piece, all connections. Low lead brass. Use with 2½" union nut.
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9 8 3 2 1 AUTOFILL™ FITTINGS HYDRO SEPARATOR FITTINGS AutoFill™ union nut. Tail piece. Code Description Lbs F41186 ¾" union nut 0.1 USD 4.50 AutoFill™ tail piece. Code Description Lbs USD 31553 FD 31401 FD R41441 31426 FD 1" NPT female, fits 548006A 1¼" NPT female, fits 548007A 1½" NPT female, fits 548008A 2" NPT female, fits 548009A 0.3 0.3 0.3 0.4 22.50 50.90 49.20 100.60 Tail piece. Code Description Lbs USD NA10001 ½" sweat 0.3 12.50 AutoFill™ tail piece.
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9 8 3 2 1 FITTINGS WITH ¾" THREADS FITTINGS WITH 1" THREADS Double nipple. Double nipple. Code Description Lbs USD Code Description Lbs USD NA12122 ¾" x ¾" male 0.3 27.30 NA12123 1" x 1" male thread 0.4 34.10 Double nipple. Double nipple. Code Description Lbs USD Code Description Lbs USD NA12172 ¾" NPT x ¾" NPT 0.3 27.30 NA12173 1" NPT x 1" NPT 0.4 34.10 Bushing. Union nut. Code Description Lbs F41186 ¾" union nut 0.1 USD 4.
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9 8 3 2 1 FITTINGS WITH 1" THREADS FITTINGS WITH 1¼" THREADS Double nipple. Nipple. Code Description Lbs USD Code Description Lbs USD NA10064 1" NPT w/ 1" male thread 0.2 30.70 NA12124 1¼" x 1¼" thread 0.4 54.60 Nipple. Sweat adapter. Code Description Lbs USD Code Description Lbs USD NA12162 ¾" male w/ O-ring x 1" male thread 0.2 31.60 NA10119 1" sweat adapter x 1¼" union thread 0.4 37.50 Bushing. Bushing.
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9 8 3 2 1 FITTINGS Brass fittings, cross. Male (M) straight thread (thd). Female (F) straight thread (thd). Female (F) union nut. NPT (F) Female. 22mm female compression. Sweat (F). Brass fittings, elbows. Male (M) straight thread. Female (F) straight thread. Female (F) union nut. 22mm female compression.
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SOLAR COMPONENTS This diagram is an example 1 10A Solar collectors, StarMax 4™ In-line check valves Complete solar water heaters High temperature glycol Storage tanks, SolarCon™ Solar air vents and air separators Expansion tanks Low lead mixing valves Solar pump stations SolarFlex™ piping Drainback pump station iSolar™ differential temp.
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10 A SOLAR COLLECTORS NAS144 StarMax 4™ tech. broch. 01173 Star Max 4™ flat plate collectors heat fluid from solar energy for solar water heater and space heating systems. Fluids: water, glycol solutions. Maximum percentage of glycol: 60%. Working pressure: 90 psi. Max. test pressure: 150 psi. Working temperature: -40—350ºF. Typical transfer flow rate: 0.5—1.8 gpm. Wind load rating: 180 mph. Connection: 1"union NAS14406, 1¼" union NAS14408, NAS14410 SRCC Category C: 40 kBtu/day. Approvals: SRCC OG-100.
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10 A COMPLETE SOLAR WATER HEATER SYSTEMS NAS300 1 The prepackaged, specially engineered solar water heating system includes all of the components needed for a standard installation — from the solar collectors, to the pump station and controller, to pre-insulated piping, to the storage tank, and all of the necessary hardware and components. System collector code numbers: 4' x 6.5' flat plate (NAS14406). 4' x 8' flat plate (NAS14408) 4' x 10' flat plate (NAS14410). Approvals: SRCC OG-300 certified.
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10 A STORAGE TANKS NAS200 SolarCon™ tech. broch. 01175 Storage tanks can serve as either a domestic hot water tank or a thermal buffering tank with porcelain glass coated steel lining. Powder-coated steel external cover. Drain port/valve. Max. working pressure: 150 psi. Working temperature: -40—190ºF. Recommended max. delivery water temperature: 120ºF. Testing pressure: 300 psi. Tank insulation: 2" non-CFC foam. Insulation thermal conductivity: R16. Temperature & pressure relief valve: 210ºF/150 psi.
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10 A EXPANSION TANK 259 ACCESSORIES NA255 tech. broch. 01246 Solar system expansion tanks with ¾" straight thread. System temp. range: 15—250°F. Maximum diaphragm temp : 160°F. Maximum working pressure: 150 psi. Pre-charge pressure: 35 psi. Maximum percentage of glycol: 50%. 6’ flexible stainless steel extension for connecting expansion tank to pumping station. Code Description NA255002 ¾" union nuts Lbs 1 USD 110.
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10 A SOLAR PUMP STATIONS 278 & 279 NEW PUMP STATION FITTINGS ½" SolarFlex™ directly to top or bottom. 2 each. tech. broch. 01264 Solar pump stations are pre-assembled and leak-tested. Safety relief valve. Ball valves with built-in flow checks in return (and flow for dual-line models). Temperature gauges in return (and flow for dual-line models). Pressure gauge. Manual air vent (dual-line models only). Expansion tank connection. Connections for flushing and filling. Foam insulation.
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10 A PUMP STATION FITTINGS DRAINBACK PUMP STATION 278 ½" sweat fittings to top or bottom. 2 each. Code Description Lbs NA26649 ¾" male thread x ½" sweat fitting 0.6 tech. broch.01136 Drainback solar pump stations designed with a high head and steep pump curve which are pre-assembled and leak-tested. Safety relief valve, ball valve, temperature gauge, pressure gauge, air fill valve. Connections for flushing and filling with foam insulation. Balance/flow meter: 1—8 gpm scale.
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10 A DIVERTING VALVE KIT IN-LINE CHECK VALVE NA267 NA510 Diverting three-way valve for solar pump station mounting kit. Used for diverting solar fluid to another storage tank, swimming pool heat exchanger or heat dissipating device. (Select fittings below) In-line union sweat solar flow check valve. Open pressure: 0.29 psi. Max percentage of glycol: 50%. Max working pressure: 150 psi. Temperature range: 32—250°F. Open pressure: 0.29 psi Code Description Cv Lbs USD NA51059 ¾" sweat union 12 0.
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10 A COMMERCIAL SOLAR PUMP STATION PUMP STATION FITTINGS NA255 NA155 The Solar pump station is pre-assembled and leak-tested unit without fittings for transferring heat from the collector to the storage tank. The pump station contains the following: Ball valves in flow and return in combination with flow check valves. Foam insulation shell. Ports for filling and flushing. Manual air vents. Balance/flow meter. Temperature gauges in flow and return. Pressure gauge. Safety relief valve: 90 psi.
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10 A AUTOMATIC AIR VENT SOLAR GLYCOL NA101 SolarHD™ 250 tech. broch. 01282 tech. broch. 01133 Automatic air vent for solar systems. Working temperature range: -20—360ºF. Max. working pressure: 150 psi. Max. discharge pressure: 75 psi. Pre-mixed 50% high temperature non toxic glycol, FDA reference: 21 CRF 182.1666, Gosselin TOXICITY INDEX 1, Generally recognized as safe for use as direct food additives. NSF listed, Category Code: HT1, HT2, NSF Registration No. 144912.
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10 A AIR SEPARATOR 251 DISCAL™ LOW LEAD MIXING VALVES 2521 tech. broch. 01134 tech. broch. 01127 Adjustable thermostatic three-way mixing valve for solar systems with built-in inlet check valves. Setting range: 80—150ºF. Max. working pressure: 200 psi. Max. inlet temperature: 210ºF. Connection: ½", ¾", 1" sweat. Certified to ASSE 1017, CSA B125.3, UPC, IPC, Low Lead Laws and listed by ICC-ES for use in accordance with the U.S. and Canadian plumbing codes. Air separator for solar heating systems.
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10 A STAINLESS STEEL PIPING NA35 SolarFlex™ NA350 tech. broch. 01172 SolarFlex™ stainless steel piping with EPDM insulation. Used to connect solar collector with storage tank. Integrated sensor cable saves time and reduces cost. Packaged in a 50 foot continuous coil ensures a leak-free installation. Max. working pressure: 150 psi. Max. fluid temperature: 350ºF. Min. surface temperature: -60ºF. Min. bend radius: 5". Flammability: Class VO. Flame spread/smoke density: 25/50.
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10 A ½" FLEX FITTINGS WITH ¾" THREADS NPT tail piece. Double nipple. Code Description Lbs NA12122 ¾" male x ¾" male 0.3 USD 27.30 Code Description Lbs F31868 ½" NPT fits ¾" union nut 0.1 Double nipple. USD 15.10 Compression adaptor. Code Description Lbs NA12172 ¾" NPT x ¾" NPT 0.3 USD 27.30 Code Description Lbs 254452 22mm comp. w/ ¾" male thread 0.2 Union nut. USD 31.80 Compression elbow adaptor. Code Description Lbs R41298/C ¾" union nut 0.1 USD 4.60 C-clip.
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10 A ¾" FLEX FITTINGS WITH 1" THREADS Union washer. High temperature silicone rubber. Working temperature: -40—350°F. (Priced each, sold in package of 10 each) Code Description Lbs NA10302 1" union washer high temp silicone 0.1 USD 3.20 Sweat adaptor. Code Description Lbs NA10062 1" sweat adaptor w/ 1" male thd. 0.2 Sweat tail piece. Low lead brass. 29.50 Nipple adaptor. Code Description Lbs NA10002 ½" sweat fits 1" union nut 0.3 USD 12.
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10 A 1" FLEX FITTINGS WITH 1¼" THREADS Double nipple. Sweat tail piece. Code Description Lbs NA12124 1¼" x 1¼" thread 0.4 USD 54.60 Code Description Lbs NA10042 1" sweat fits 1¼" union nut 0.3 R31495 Description Lbs 1¼" union nut 29.50 NPT tail piece. Union nut. Code USD 0.2 USD 9.10 Code Description Lbs NA10116 1" NPT male fits 1¼" union nut 0.3 C-clip. (Priced each, sold in package of 5 each) Code Description Lbs NA12114 1’ flex “C" clip 0.1 USD 9.
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10 A DIFFERENTIAL TEMPERATURE CONTROLLERS 257 iSolar™ The iSolar™ 257 series are multi-functional temperature differential controllers that provide complete control of the solar thermal system. Inputs: (4) Pt1000 temperature sensors Triac relays capacities: 1A / 100—240 V AC. Standard relay capacity: 1A / 100—240 V AC. Power supply: 100—240 V AC- 50/60 Hz. Power supply: PV1 -12 V DC, PV2 - 24V DC Data interface: V-Bus. ∆T adjustment range: 2—40ºF ∆. Min. temperature differential 2ºF ∆.
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10 A VBUS DATA INTERFACE SD3 USB Smart display SD3 connected to VBus data interface is used for displaying data from iSolar™ controller; collector temperature, storage temperature and total energy heat produced. An additional power supply is not required. Bright LED displays. Power supply: via VBus. Mounting: wall. USB to VBus data interface to connect iSolar™ controller to PC for transmission of system data for processing, visualizing and archiving.
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10 A DIFFERENTIAL TEMPERATURE CONTROLLERS 257 iSolar™ BX tech. broch. 01273 Inputs: (5) Pt1000 temperature sensors, 2 analog Grundfos Direct Sensors™, impulse flow meter Outputs: (3) triac and (1) standard relays. Triac relays capacities: 1A / 115 V. Standard relay capacity: 2A / 115 V. Power supply: 100—240 V - 50/60 Hz. Data interface: V-Bus, SD card slot ∆T adjustment range: 2—40ºF∆. Min. temperature differential 2ºF∆. Hysteresis: 2ºF∆, ± 1ºF∆. Max. tank temperature range: 35—205°F. Max.
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10 A FLOW METERS Cable for connecting Grundfos VFS & RPS with molded plug to BX controller with molded plug. ! ☺ COL 128.6 °F 890 d 100% 0% Code Description Lbs NA15028 VFS & RPS cable, 10’ length 0.2 USD VBus Sensors 1 2 3 4 5 6 CL 1 2 3 26.30 RPS Grundfos analog pressure/ temperature sensor. Requires NA15028 cable. Pressure measuring range: 0—150 psi. Temperature measurement range: 32—210ºF. Max. fluid temperature: 250ºF Maximum Glycol: 50%. Connection: ½" male NPT.
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10 A DIFFERENTIAL TEMPERATURE CONTROLLERS 257 iSolar™ MX LTE tech. broch. 01274 Inputs: (8) Pt1000 temperature sensors. (1) V40 rotary impulse meter. (1) CS10 irradiation sensor. Outputs: (4) triac relays, (1) dry contact relay and (1) PWM / 0-10 V DC. Triac relays capacities: 1A / 120 V. Dry contact relay capacity: 2A / 24 V. Power supply: 100—240 V - 50/60 Hz. Data interface: V-Bus, SD card slot. ∆T adjustment range: 2—40ºF∆. Min. temperature differential 2ºF∆. Hysteresis: 2ºF∆, ± 1ºF∆. Max.
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RPS VFS Flow VFS sensor Return 10 A RPS sensor FLOW METERS V40 tech. broch. 01275 Single jet rotary pulse flow meter measures liquid flow for energy heat metering production or consumption. Accurate to International Standards OIML R75, EN1434 and MID. Brass body. Sweat connections included. Working temperature range: -40º—210ºF. Max. fluid temperature: 265ºF Max. working pressure: 235 psi. Maximum glycol: 50%. Code Description Lbs USD NA79701 ¼—10 gpm, ¾" sweat 3.0 685.00 V40 ! ☺ COL 128.
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10 A DATA LOGGERS 257 iSolar™ DL2 257 iSolar™ DL3 iSolar™ DL2 intelligent web enabled datalogger connects to VBus data terminals on one iSolar™ controller. VBus input terminals: 1. Ethernet connection: RJ45 socket. Integrated SD slot: 1. Ambient temperature: 32—100ºF. Input voltage: 5 VDC ±5%. Power voltage adapter: 100—240 V. Max. current: 350 mA. iSolar™ DL3 intelligent web enabled datalogger / BACnet IP gateway connects to VBus data terminals on six iSolar™ controllers. VBus input terminals: 6.
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GEOTHERMAL COMPONENTS This diagram is an example 1 Comp.
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10 B MANIFOLDS 110 GeoCal™ tech. broch. 03175 20 150 psi 230°F GPM 3/4” NPT 8 17 60 F 80 3 1 9 15 2 0 14 1107B5LA 1107C5LA 1107D5LA 1107E5LA 1107F5LA 1107G5LA 1107H5LA Left side connections, 2 circuits Left side connections, 3 circuits Left side connections, 4 circuits Left side connections, 5 circuits Left side connections, 6 circuits Left side connections, 7 circuits Left side connections, 8 circuits 16 18 20 22 23 25 26 4 USD 1,260.00 1,390.00 1,530.00 1,660.00 1,790.00 1,950.
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10 B FITTINGS BALANCING VALVE 110 132 GeoCal™ manifold outlet fitting, includes union nut and gasket. QuickSetter™ balancing valve with flow meter. Direct reading of flow rate. Brass valve body and flow meter. Graduated scale flow meter with magnetic movement flow rate indicator. Max. working pressure: 150 psi. Temperature range: 14—230°F. Max. percentage of glycol: 50%. Code Description Lbs 110050A 110060A ¾" male NPT tail piece 1" male NPT tail piece 0.4 0.6 USD 41.00 45.
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10 B PE PIPE CONNECTIONS WALL SEALS NA102 NA102 GeoGrip™ manifold outlet connector for joining manifold to polyethylene pipe. (Includes union nut and gasket) GeoSeal™ wall penetration seals. EPDM w/316 stainless steel hardware. (Priced per pair) Code Description Lbs NA10246 NA10247 ¾" PE pipe compression 1" PE pipe compression 0.8 1.0 USD 54.00 67.00 863 Code Description Lbs USD NA10248 NA10249 NA10265 ¾", PE pipe thru 2.5" ID hole 1", PE pipe thru 2.
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10 B STORAGE TANKS NAS200 ThermoCon™ tech. broch. 01179 Storage tanks can serve as a thermal buffering tank with porcelain glass coated steel lining. Powder-coated steel external cover. Drain port/valve. Max. working pressure: 150 psi. Working temperature: -40—190ºF. Recommended max. delivery water temperature: 120ºF. Testing pressure: 300 psi. Tank insulation: 2" non-CFC foam. Insulation thermal conductivity: R16. Connections: 25 gal. side: (4) 1½” & (1) ¾” NPT female 25 gal.
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108
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BIOMASS COMPONENTS This diagram is an example 1 Boiler protection valves, ThermoMix™ Boiler protection recirculation and distribution unit, ThermoBloc™ 10C
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10 C BOILER PROTECTION HIGH-FLOW THERMOSTATIC MIXING VALVE tech. broch. 01223 280 ThermoMix™ NPT 280 tech. broch. 01223 ThermoMix™ Sweat Boiler protection high-flow thermostatic mixing valve. Changeable thermostatic sensor cartridge. Brass body and lower plug. Max. working pressure: 150 psi. Working temperature range: 40—212ºF. Thermostatic sensor cartridge: 130°F & 140°F Tset standard selections, see below. 115°F, 160°F Tset optional (field replaceable). Sensor cartridge accuracy: ±4°F.
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10 C BOILER PROTECTION RECIRCULATION AND DISTRIBUTION UNIT Code tech. broch. 01224 281 ThermoBloc™ NPT tech. broch. 01224 281 ThermoBloc™ Sweat ThermoBloc™ boiler protection recirculation and distribution unit. Suitable fluids: water, up to 50% glycol solutions. Max. working pressure: 150 psi. Working temperature range: 40—210ºF. Maximum pumping capacity: 10 gpm. Temperature gauge scale: 30—250ºF Thermostatic sensor: 130ºF & 140°F Tset standard selections, see below. 115ºF, 160ºF Tset optional models*.
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10 C F296 F295 Replacement thermostatic sensor cartridges. Sensor cartridge accuracy: ±4ºF. By-pass from boiler complete closing temperature: Tset +18°F (130°+18°=148°F). Dual scale temperature gauge 280 and 281 series boiler protection valves. Fits 280 and 281 series boiler protection valves. Easy replacement to change the 280 valve set temperature without removing the valve body from the piping.
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HEAT METERS This diagram is an example 1 VENT WMZ heat meters 11
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11 9 8 3 2 1 HEAT METERS 257 WMZ V40 tech. broch. 01275 WMZ intelligent kWh energy heat meter with data connection. Inputs: rotary pulse flow meter and two Pt1000 supply and return temperature sensors purchased separately. Temp. measurement range: -20º—300ºF. Adj. temp. sensor offset: ± 0.9ºF (0.5ºK). Measuring precision: ± 0.5ºF (0.3ºK). Volume concentration of glycol: 0—70%. Pulse rate volumetric flow rate: 1—99 l/imp. Interface: VBus.
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11 9 8 3 2 1 HEAT METERS 257 WMZ-G1 NA150 tech. broch. 01272 WMZ-G1 intelligent kWh energy heat meter with VBus data connection. Requires VFS and RPS sensors purchased separately. Temperature measurement range: 32—210ºF. Pressure measuring range: 0—150 psi. Inputs: 2 Grundfos Direct analog sensors. Alarm relay capacities: 1 A 24 V AC/DC Interface: VBus data connection. Power supply: 24 V AC/DC. tech. broch.
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12 9 8 3 2 1 Code USD Page(s) USD Page(s) Code 100001A 110050A 110060A 1107B5LA 1107B5RA 1107C5LA 21.00 41.00 45.00 1,260.00 1,260.00 1,390.00 72 105 105 104 104 104 132539AFC 132552A 132556AFC 132557AFC 132558AFC 132559AFC 334.80 280.80 373.80 430.50 389.30 334.80 58,71 70,105 58,71 58,71 58,71 58,71 1725N1AHE 1725O1A 1725O1AHE 200000 201000 203502 1107C5RA 1,390.00 104 132638AFC 439.
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12 9 8 3 2 1 Code 31403 FD 31426 FD 31428FD 31553FD 31554 FD 31901A 31970A 337221A 338452 339452 342452 343452 386500 387100 387127 41371A 41372A 41380A 41787 CST 41788 CST 41789 CST 41882A 437516 449000 449010 449740 472000 501502A 502015A 502043 CST 502043A 502115A 502243A 502343A 502610A 502620A 502640 502710A 502720A 508013A 508100A 519006 519502A 519566A 519599A 519600A 519609A 519700A 519709A 521101A 521342A 521349A 521352A 521359A 521362A 521369A 521400A 521400AC 521406A 521409A 521409AC 521410A 521
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12 9 8 3 2 1 Code 551050A 551054A 551054AC 551060A 551066A 551066AC 551067A 551067AC 551080A 551100A 551120A 551150A 553542A 553549A 553642A 553649A 559920A 559921A 559922A 559931A 561402A 562100 573002A 573009A 573012A 573019A 573403A 573409A 573493A 573503A 586600 59474A 59756 59804A 59817A 59829 59834A 59840A 59893A 59894A 59904A 59905A 59906A 61215A 626009 626600A 644004 644240A 644246A 644249A 644250A 644256A 644259A 644260A 644266A 644269A 644340A 644340A 3BY 644346A 644346A 3BY 644349A 644349A 3BY 6
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12 9 8 3 2 1 Code NA10060 NA10061 NA10062 NA10064 NA10082 NA10083 NA10085 NA10087 NA10089 NA10090 NA10092 NA10093 NA10100 NA10103 NA10104 NA10114 NA10116 NA10118 NA10119 NA10120 NA10126 NA10160 NA10164 NA10165 NA10166 NA10197 NA10204 NA10229 NA10230 NA10234 NA10236 NA10246 NA10247 NA10248 NA10249 NA10262 NA10263 NA10264 NA10265 NA10268 NA10269 NA10271 NA10272 NA10273 NA10288 NA10295 NA10296 NA10302 NA10313 NA10315 NA10328 NA10339 NA10342 NA10343 NA10354 NA10355 NA10358 NA10363 NA10366 NA10367 NA10403 NA104
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12 9 8 3 2 1 Code USD Page(s) USD Page(s) USD Page(s) NA546510AM NA546512A NA546512AM NA546515A NA546515AM NA546550A 5,484.00 6,589.00 7,906.00 8,452.00 10,142.00 3,014.00 21 20 21 20 21 20 NA863042 NA866027 NA866034 NA866042 NAC41626236 NAC41TT5454 52.00 26.00 37.00 57.00 126.50 176.50 106 106 106 106 80 80 NAT417264 NAT417272 NAT523641 NAT524136 NAT545641 NAT574136 106.60 111.20 90.50 90.50 77.00 61.30 80 80 80 80 80 80 NA546550AM 3,617.00 21 NAC623641TT 165.20 80 NAT623641 70.
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12 9 8 3 2 1 Code Z200041 Z200042 Z200043 Z200053 Z200411 Z200412 USD Page(s) 63.70 63.70 63.70 82.00 63.70 63.70 33 33 33 33 33 33 Code Z300042 Z300043 Z300053 Z300411 Z300412 Z300413 USD Page(s) 84.90 84.90 102.00 84.90 84.90 84.90 33 33 33 33 33 33 Code Z44 Z44P Z45 Z45P Z45PL Z46 USD Page(s) 204.00 281.00 222.50 285.50 314.20 275.60 31 31 31 31 31 31 Z200413 63.70 33 Z300431 79.60 33 Z46P 323.
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Form No. 20301/16 Suggested List Price Effective March 1, 2016 Canceling All Prior Issues specifications and prices are subject to change without notice Caleffi North America, Inc. / 3883 W. Milwaukee Road / Milwaukee, WI 53208 Tel: 414.238.2360 / Fax: 414.238.2366 www.caleffi.com / orders.us@caleffi.