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ManualsBrandsCaleffi ManualsHeating SuppliesFixed Point Manifold Mixing Station w/ Alpha 25-55U Pump, Inverted Pex Outlets (13 Outlets)

LIST PRICE CATALOG MARCH 2015LIST PRICE CATALOG MARCH 2015

Summary of content (124 pages)

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LIST PRICE CATALOG MARCH 2015
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5 Z-one™ valve & relay installed together Installed together 5 year warranty Install our Z-one™ valve together with our ZVR series Z-one™ Relay and both qualify IRU RXU LQGXVWU\ H[FOXVLYH Ɯ YH \HDU ZDUUDQW\ Z-one™ zone valves have a two year warranty and ZVR - Z-one™ relays have a three year warranty. When installed together, both qualify for our industry exclusive installed together five year warranty. Components for today's modern hydronic systems Heating & Cooling www.caleffi.
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GENERAL INDEX Series Page(s) 110 111 112 120 121 127 130 132 142 163 165 166 167 171 172 200 201 203 209 220 221 250 251 2521 253 254 255 256 104,105 105 105 67 65 64 66 68,69,105 70 38 38 39 39 40 41 24 24 24 24 25 25 90 90,91 91 91 93 85,86 86,87 96,98,100, 101,102,114, 115 85 56,110 111 27 95 75 74,75 73,75,94 11 26 26 26 26 47 25,49 74,75 74 75 28 24,27,49 24 7,10 7,10,49,106 10 10 7,10 11 11 11 11 8,39 52,53 53 57 54 61 7,8,18,67,106 257 259 280 281 301 313 314 315 319 337 338 339 342 343 386 387 4
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HYDRAULIC SEPARATION This diagram is an example VENT VENT HydroCal™ 3-in-1 hydraulic separators SEP4™ 4-in-1 hydraulic separators Hydraulic separators Hydraulic separators + manifolds Hydraulic separator accessories Miscellaneous system components
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1 2 3-IN-1 HYDRAULIC SEPARATORS 549 HydroCal™ tech. broch. 01178 Combination 1. air, 2. hydraulic and 3. dirt separation. Epoxy resin coated steel body. Stainless steel internal coalescing mesh. Pre-formed insulation on 2"— 4" sizes. Complete with: automatic air vent (code 501502A). air vent shut-off valve (code NA39589). drain valve (code NA39588). ANSI 150 ﬂange connections. Max. working pressure: 150 psi. Vessel temperature range: 32—220°F. Working temp. w/o insulation: 32—270°F.
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1 2 HYDRAULIC SEPARATORS tech. broch. 01076 548 Hydro Separator Hydraulic separator. Epoxy resin coated steel body. 300 series stainless steel internal bafﬂe. Pre-formed insulation. Complete with: automatic air vent valve (code 502343A). service check valve (code 561402A). drain valve (code 538402 FD). Union connections. Thermowell tap: 1/2" straight female Max. working pressure: 150 psi. Working temperature range: 32—210°F. Working temp. w/o insulation: 32—250°F.
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1 2 HYDRAULIC SEPARATORS-MANIFOLDS 5599 HydroLink™ tech. broch. 01084 5599 HydroLink™ tech. broch. 01084 Hydraulic separator + distribution manifold. 2+0 with built-in mounting. Steel body with pre-formed insulation. Complete with automatic air vent (code 502043A) and drain valve (code 538402 FD). Max. working pressure: 100 psi. Working temperature range: 32—230°F. Outlet center dimension: 125 mm. Compatible with 165, 166, 167 series HydroMixer™. Hydraulic separator + distribution manifold.
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1 2 HYDRAULIC SEPARATOR ACCESSORIES 501 MAXCAL tech. broch. 01076 tech. broch. 01090 ® Drain ball valves ﬁt HydroCal™, Hydro Separators, DISCAL™ , DISCALDIRT® and DIRTCAL®. Brass body. Max. working pressure: 150 psi. Max. working temperature: 365°F. Replacement air vent for Hydro Separator 548 and NA548 series and ﬁts HydroCal™ 549 and NA549 series. Brass body and cover, stainless steel internal components. Extra high discharge capacity. Max. working pressure: 230 psi. Max. discharge pressure: 90 psi.
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1 2 MISCELLANEOUS SYSTEM COMPONENTS 626 Code Description 626600A 1" NPT male thread 626009 Replacement paddle assembly* * stainless steel 519 688 tech. broch. 01052 Universal ﬂow switch for heating and air conditioning systems. Suitable for 1" to 8" pipe size. Working pressure: 150 psi. Working temperature range: -20 – 250°F. Minimum ﬂow: 5.7 gpm. Switch contacts: NO or NC Switch rating: 15 A CE, cUL, NEMA Type 5, IP 54. Lbs USD 2.3 0.1 325.40 30.50 tech. broch.
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AIR AND DIRT SEPARATION AND VENTING DEVICES This diagram is an example VENT Automatic air vents, MINICAL® Manual air vents Dirt separators, DIRTCAL® Magnetic dirt separators, DIRTMAG® Dirt separators for commercial applications, DIRTCAL® High discharge automatic air vent, DISCALAIR® Air separators, DISCAL® Air separators for commercial applications, DISCAL® Air and dirt separators, DISCALDIRT® Air and magnetic dirt separators, DISCALDIRTMAG® Accessories for air and dirt separators
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2 AUTOMATIC AND MANUAL AIR VENTS 5020 MINICAL Automatic air vents are designed to remove the air that accumulates in heating and cooling systems without the need for manual intervention. This prevents harmful air that may compromise the life and the performance of the system which includes: - corrosion due to the oxygen; - pockets of air trapped in the heating emitters; - cavitation in the circulation pumps; - noise from air passing through the pipes.
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2 AUTOMATIC AND MANUAL AIR VENTS 5026 tech. broch. 01090 Automatic air vent. Brass body. Max. working pressure: 150 psi. Max. discharge pressure: 90 psi. Max. discharge rate: 1.75 SCFM. Max. working temperature: 240°F. Code Description Lbs USD 502610A 502620A 502640 1 0.6 0.6 1.0 20.30 21.20 30.50 /8" NPT male ¼" NPT male ½" straight thread 5027 Description 502710A 502720A 1 /8" NPT male ¼" NPT male Lbs USD 0.6 0.6 28.10 29.
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2 AIR SEPARATORS The DISCAL® air separator is used to continuously remove the air contained in hydronic circuits of heating and cooling systems. The air discharge capacity is very high. They automatically remove all the air present in the system down to micro-bubble level with low head loss due to the special internal shape of the separator body. Flow direction of the DISCAL® air separator is bidirectional; ﬂow in either direction is permitted.
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2 AIR SEPARATORS tech. broch. 01060 551 DISCAL® Sweat 551 DISCAL® NPT Air separator. Brass body. Stainless steel ﬂoat guide pin and linkage. Glass reinforced nylon internal element. ½" NPT female bottom thread. Max. working pressure: 150 psi. Working temperature range: 32—250°F. Air separator. Brass body. Stainless steel ﬂoat guide pin and linkage. Glass reinforced nylon internal element. ½" NPT female bottom thread. Max. working pressure: 150 psi. Working temperature range: 32—250°F.
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2 AIR SEPARATORS tech. broch. 01060 551 DISCAL® Compact Air separator. Brass body. Stainless steel ﬂoat guide pin and linkage. Stainless steel mesh internal element. ½" NPT bottom thread. Max. working pressure: 150 psi. Working temperature range: 32—250°F. Code Description Lbs USD 551003A 551022A ¾" NPT female ¾" sweat 2.0 2.0 157.90 152.40 The DISCAL® air separator uses a coalescing element that consists of an element of concentric diamond pattern mesh surfaces.
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2 AIR SEPARATORS 551 ® DISCAL tech. broch. 01060 NA551 DISCAL® ASME/CRN tech. broch. 01060 Air separator. Epoxy resin coated steel body. Stainless steel ﬂoat guide pin and linkage. Stainless steel mesh internal element. ANSI 150 ﬂange connections. 1" NPT male drain thread. Max. working pressure: 150 psi. Vessel temperature range: 32—270°F.
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2 AIR AND DIRT SEPARATORS tech. broch. 01123 546 ® Air & Dirt separator. Brass body. Stainless steel ﬂoat guide pin and linkage. Glass reinforced nylon internal element. Max. working pressure: 150 psi. Working temperature range: 32—250°F. Particle separation capacity: to 5 μm (0.2 mil). Code Description Pk Lbs USD 546095A 546096A 546016A 546097A ¾" sweat 1" sweat 1" NPT male 1¼" sweat 1 1 1 1 8.3 8.3 8.3 8.3 407.10 449.60 472.30 536.
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2 AIR AND DIRT SEPARATORS NA546 tech. broch. 01123 ® Code tech. broch. 01123 ® ASME/CRN ASME Air & Dirt separator. Epoxy resin coated steel body. Stainless steel ﬂoat guide pin and linkage. Stainless steel mesh internal element. 2" threaded NPT connection. ANSI 150 ﬂange connections. Complete with drain valve (NA39753) Max. working pressure: 150 psi. Vessel temperature range: 32—270°F. Particle separation capacity: to 5 μm (0.2 mil). ASME and CRN Registered. Air & Dirt separator.
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2 DIRT MA&NETIC DIRT SEPARATORS The dirt separating action performed by the DIRTCAL® is based on using the internal element with concentric diamond pattern mesh surfaces instead of a mechanical ﬁlter. The element offers little resistance to the medium ﬂow while ensuring dirt separation. This occurs due to the particles colliding with the concentric diamond pattern mesh surfaces and then settling to the bottom, and not by ﬁltration; which, over time, gets continuously clogged.
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2 MA&NETIC DIRT SEPARATORS NA5453 5 T 201 2nd Q NA5453 tech. broch. 01240 Dirt separator with magnet. Brass mounting housing. Composite PA66G30 body. Max. working pressure: 45 psi. Working temperature range: 32—195°F. Particle separation capacity: to 5 μm (0.2 mil). Magnetite removal efﬁciency: 95% Union isolation ball valves. Drain valve with hose connection. Top dosing point port. Dosing capacity: 12 ﬂuid oz. Manual screw air vent.
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2 DIRT SEPARATORS NA5465 The dirt separating action performed by the DIRTCAL® is based on using the internal element with concentric diamond pattern mesh surfaces instead of a mechanical ﬁlter. The element offers little resistance to the medium ﬂow while ensuring dirt separation. This occurs due to the particles colliding with the concentric diamond pattern mesh surfaces and then settling to the bottom, and not by ﬁltration; which, over time, gets continuously clogged.
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2 MA&NETIC DIRT SEPARATORS Non-magnetic and magnetic dirt particles in hydronic systems can deposit onto heat exchanger surfaces and accumulate in pump cavities causing reduced thermal efﬁciency and premature wear. The small and often microscopic magnetic particles, called magnetite, form when iron or steel corrodes. Highly abrasive, the extremely ﬁne particles are difﬁcult to remove by traditional means. DIRTMAG® separators offer highly efﬁcient separation of typical dirt as well as magnetite.
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2 ACCESSORIES FOR AIR AND DIRT SEPARATORS tech. broch. broch. 01124 01054 tech. tech. broch. 01060 Replacement air vent assembly ﬁts DISCAL® brass 551 series (except Compact), brass 546, 5461 series and SEP4™ 5495 series. Hygroscopic air vent cap ﬁts DISCAL® 551, and DISCALDIRT® 546 series, and MINICAL® 502 series. Code Description Lbs USD R59681 Vent cap 0.1 24.00 Code Description Lbs USD 59829 Air vent 2.0 154.50 tech. broch.
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THERMOSTATIC RADIATOR VALVES AND ACCESSORIES This diagram is an example VENT Thermostatic control heads Accessories for thermostatic control heads Thermostatic radiator valve bodies Towel warmer radiator valves Connection valves for panel style radiators Connection ﬁttings
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3 THERMOSTATIC CONTROL HEADS 200 472 tech. broch. 01034 Thermostatic control head ﬁts radiator valves. Set point locking mechanism. Range stop adjustment. Built-in sensor with liquid-ﬁlled element. Fits valve 220, 221, 338 and 339 series. Graduated scale from * to 5 corresponding to a temperature scale adjustment range of 45—82ºF (7—28ºC). Code Description Lbs USD 200000 Built-in sensor 0.5 76.20 201 Thermostatic control head with remote adjusting knob, liquid-ﬁlled element.
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3 1 AIRNPT SEPARATORS FOR COMMERCIAL APPLICATIONS THERMOSTATIC RADIATOR VALVE BODIES 220 221 tech. broch. 01034 Angled radiator valve body. Order thermo-electric actuators or thermostatic control heads separately for ﬁeld installation. Chrome plated. Max. working pressure: 150 psi (10 bar). Temperature range: 40—212°F (5—100°C). Code Description Cv Lbs USD 220400A 220500A ½" NPT ¾" NPT 2.7 3.7 0.3 0.3 74.60 81.
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3 EUROPEAN AIR TOWEL AND DIRT WARMER SEPARATORS RADIATOR VALVES 338 342 tech. broch. 01009 Angled radiator valve body. Convertible from standard manual operation to automatic control with thermostatic control heads. Chrome plated. Fits copper, single and multilayer PEX pipes. Max. working pressure: 150 psi (10 bar). Temperature range: 40—212ºF (5—100ºC). Code 338452 Radiator Connection Pipe Connection Cv Lbs USD ½" straight ¾" conical 3.1 0.5 78.50 339 Angled isolation and balancing valve.
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3 1 CONNECTION VALVES FOR PANEL RADIATORS 3010 Calefﬁ panel radiator valves are designed to be installed to the bottom of panel radiators. They come in two versions: for two-pipe and one-pipe systems. Both are available straight (pipes exiting the ﬂoor) and angled (pipes exiting the wall).
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3 CONNECTION FITTIN&S 681 Universal PEX ﬁttings tech. broch. 01170 682 Universal PEX-AL-PEX ﬁttings 681 series ﬁttings are compatible with any ASTM F876 single layer PEX. Max. working pressure: 150 psi. Working temperature for ASTM F876 PEX piping: 41—180ºF. Chrome plated nut. 682 series ﬁttings are compatible with any ASTM F1281 multilayer PEX-AL-PEX pipe. Max. working pressure: 150 psi. Working temperature for ASTM F1281 PEX-AL-PEX piping: 41—200ºF with tubing rated 200ºF.
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ZONE VALVES AND RELAYS This diagram is an example A AB B VENT Thermo-electric zone valves Thermo-electric actuators, including TwisTop™ Motorized zone valves, Z-one™ Z-one Relay controls, Z-one™ Relay Motorized ball zone valves, high-ﬂow, high-close off
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2 4 1 THERMO-ELECTRIC ZONE VALVES 6763 6762 tech. broch. 01072 Two-way thermo-electric zone valve. Complete with 656414 actuator. Spring return. Normally closed. Brass valve body and trim. Max. body pressure: 150 psi. Max. Temperature: 200°F. Max: ΔP close-off pressure: 20 psi. Power supply: 24 V AC/DC. Initial current draw: ≤ 250 mA. Power consumption: holding: 3 W inrush: 6 VA Rating of micro-switch contacts: 5 A (24 V). 31.5" wire lead connection.
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2 4 1 MOTORIZED ZONE VALVES Z4 Z5 tech. broch. 01115 tech. broch. 01115 2-way 2-way Two-way zone valve. Spring return. Normally closed actuator: Z151000 Auxiliary micro-switch. Max. body pressure: 300 psi. Temperature range: 32º—240°F. Suitable ﬂuids: water, 50% max. glycol, 15 psi max steam. Power supply: 24 V AC. Power consumption: 5 W, 7 VA. Rating of auxiliary micro-switch contacts: 0.0 A min, 0.4 A max 24 V (24 V only). Screw terminal connection. UL873, cUL Listed & CE. UL 1995 sec.
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2 4 1 MOTORIZED ZONE VALVES tech. broch. 01115 Z1 Normally Closed tech. broch. 01115 Z1 Normally Opened Z1 NC actuator ﬁts on Z2 and Z3 series valve bodies with the push of a button. Two position spring return normally closed. 7/8" knockout for 1/2" conduit connector. Power: 24, 120, 208, 230 & 277 VAC. Power consumption: 5 W, 7 VA. Conduct connector size: ½". Rating of auxiliary switch contacts: 24 VAC: 0.0 A min, 0.4 A max (24 V). 120-277 VAC: 0.25 A min, 5.0 A max (250 V). UL873, cUL Listed & CE.
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2 4 1 MOTORIZED ZONE VALVES Z2 2-way Code Description Z200041 Inverted Flare Z200042 Inverted Flare Z200043 Inverted Flare Z200053 ½" SAE Flare Z200411 ½" NPT Z200412 ½" NPT Z200413 ½" NPT Z200431 ½" sweat Z200432 ½" sweat Z207433* ½" sweat LF Z200512 ¾" NPT Z200513 ¾" NPT Z200515 ¾" NPT Z200517 ¾" NPT Z200532 ¾" sweat Z200533 ¾" sweat Z207533* ¾" sweat LF Z200535 ¾" sweat Z200537 ¾" sweat Z207537* ¾" sweat LF Z200617 1" NPT Z200635 1" sweat Z200637 1" sweat Z200737 1¼" sweat Z200687** 1" male union *LF
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2 4 1 ZONE SWITCHIN& RELAY ZSR tech. broch. 01284 The ZSR series is multi-zone pump and boiler operating control for multiple zone hydronic heating systems. The ZSR series interfaces with low voltage thermostats, or any other low voltage controllers having a switching action. The ZSR series controls up to 3, 4, 5 or 6 heating circulator pumps, depending on model selected, a primary pump and has LED indicators to provide functional status and easy system troubleshooting.
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2 4 1 ZONE SWITCHIN& RELAY ZVR tech. broch. 01286 The ZVR series is a multi-zone valve relay and boiler operating control for multiple zone hydronic heating systems. The ZVR series interfaces with low voltage thermostats, or any other low voltage controllers having a switching action. The ZVR series controls up to 3, 4, 5 or 6 zones, depending on model selected. In addition, a system circulator pump and secondary pump is turned on whenever any zone calls for heat.
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2 4 1 MOTORIZED BALL ZONE VALVES HI&H-FLOW, HI&H CLOSE-OFF tech. broch. 01131 6442 2-way Straight Two-way motorized ball zone valve. Straight. Max. ΔP close-off pressure: 150 psi. Temperature range: 20º—230°F. Power supply: 24 VAC. Power consumption: 4 VA. Rating of micro-switch contacts: 5 A (24 V). 3-wire control. 36" wire lead connection.
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TEMPERATURE MIXING STATIONS AND DISTRIBUTION MANIFOLDS This diagram is an example 1 130 ºF VENT Thermostatic ﬁxed point mixing unit for HydroLink™, HydroMixer™ Motorized temperature mixing unit for HydroLink™, HydroMixer™ Motorized temperature mixing stations Thermostatic mixing stations Brass distribution manifolds, TwistFlow™ Distribution manifolds Manifold mixing stations Boxes for distribution manifolds Fittings for distribution manifolds and mixing stations Accessories Fill and ﬂush cart
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1 5 3 2 PUMP VALVE TEMPERATURE MIXIN& UNITS tech. broch. 01121 163 ™ HydroMixer tech. broch. 01237 165 HydroMixer™ Thermostatic ﬁxed temperature mixing unit with insulation. Compatible with 559 HydroLink™ series. Includes Grundfos UPS 15-58 three speed pump. Differential pressure by-pass valve adjustable from 1.5 to 8.5 psi. Temperature gauges. Shut-off ball valves. 1" NPT female union inlet ﬁttings. Max working pressure: 145 psi. Adjustable range: 80—130°F. Power supply: 115 V 50/60 Hz.
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1 5 3 2 PUMP VALVE TEMPERATURE MIXIN& UNITS tech. broch. 01238 166 HydroMixer™ tech. broch. 01239 167 HydroMixer™ Thermostatic ﬁxed temperature mixing unit with insulation. Grundfos UPS 15-58 three speed pump. Grundfos Alpha 25-55U pump. Temperature gauges. Shut-off ball valves. Compatible with 5599 Hydrolink™ series Male union connections (select top and bottom ﬁtting sets below). Max working pressure: 145 psi. Adjustable range: 80—125°F. Power supply: 115 V 50/60 Hz.
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1 5 3 2 MOTORIZED MANIFOLD MIXIN& STATIONS 171 Manifold mixing station three speed pump 171 Manifold mixing station high efﬁciency pump tech. broch. 01154 Pre-assembled manifold motorized modulating three-point ﬂoating actuator mixing station consisting of a supply distribution manifold complete with built-in sight ﬂow gauges, adjustable balancing valves. Return manifold with built-in shutoff valves is suitable for thermo-electric actuators, includes Grundfos UPS 15—58 three-speed pump.
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1 5 3 2 THERMOSTATIC MANIFOLD MIXIN& STATIONS 172 Manifold mixing station three speed pump tech. broch. 01155 Pre-assembled thermostatic manifold mixing station consisting of a supply distribution manifold complete with built-in sight ﬂow gauges, adjustable balancing valves. Return manifold with built-in shutoff valves is suitable for thermo-electric actuators. Complete with built-in sensor to keep ﬂow temperature at constant set value. Includes Grundfos UPS 15—58 three-speed pump.
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1 5 3 2 BRASS DISTRIBUTION MANIFOLDS 668S1 TwistFlow™ Assembly Code tech. broch. 01170 Description No. Outlets Lbs 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 1" 3 4 5 6 7 8 9 10 11 12 13 ¾" M ¾" M ¾" M ¾" M ¾" M ¾" M ¾" M ¾" M ¾" M ¾" M ¾" M 17 18 19 21 23 24 26 28 29 31 33 764.00 875.00 986.00 1,097.00 1,208.00 1,319.00 1,430.00 1,541.00 1,652.00 1,763.00 1,875.
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1 5 3 2 BRASS DISTRIBUTION MANIFOLDS Manifolds and accessories 1. 2. 3. 4. 5. 6. Thermo-electric actuator 6564 series Thermo-electric actuator with manual open handle, 6563 series Flow meter, code NA669 Self-adjusting Universal PEX ﬁtting, 680, 682 series Inspection wall box, 659 series Differential by-pass kit, code 668000 FloV raSe adITsSmenS and reading Raise the block cover with the aid of a screwdriver and turn it over onto the ﬂow meter.
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1 5 3 2 DISTRIBUTION MANIFOLDS 663 Pre-assembled distribution assembly tech. broch. 01170 Pre-assembled distribution assembly consisting of return distribution manifold complete with built-in shut-off valves suitable for thermo-electric actuator and supply distribution manifold complete with manuallyadjustable balancing valves. 1" or 1¼" NPT inlet ball valves. Loop Cv: 2.3 (combined supply & return ports). Max. working pressure: 150 psi. Max: temperature: 210°F. Outlet center distance: 2 in.
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1 5 3 2 DISTRIBUTION MANIFOLDS 592 Hi-Flow distribution assembly (No shut-off or balancing valves) Pre-assembled distribution assembly consisting of return distribution manifold and supply distribution manifold. 1¼" NPT inlet ball valves. Max. working pressure: 150 psi. Max. working temperature: 210°F. Loop Cv: 5.0 Outlet center distance: 2 3/8 in.
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1 5 3 2 BOXES FOR DISTRIBUTION MANIFOLDS 659 Manifold cabinet tech. broch. 01170 Housing wall box ﬁts manifolds 663 and 668S1 series. Adjustable depth: 43/8"— 5½". Power coated painted 18 gauge sheet metal. With push-ﬁt clamp. Code Description H Max Outlets Lbs USD 659044 659064 659084 659104 659124 16" width 24" width 32" width 40" width 48" width 20" 20" 20" 20" 20" 3 6 10 13 17 17 23 29 36 43 403.30 438.80 517.00 595.00 672.
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1 5 3 2 FITTIN&S FOR DISTRIBUTION MANIFOLDS AND MIXIN& STATIONS 680 Universal PEX ﬁttings (680504A shown) Code Description 680507 680503A 680504A 680555A 680505A 5 680 series ﬁttings are compatible with any ASTM F876 single layer PEX. Max. working pressure: 150 psi. Working temperature range for ASTM F876 PEX piping: 40—180°F. /16" nominal PEX 3 /8" nominal PEX ½" nominal PEX 5 /8" nominal PEX ¾" nominal PEX Compression ring Lbs USD Blue Black Blue Black Brass 2.0 2.0 2.0 2.0 2.0 12.40 12.
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1 5 3 2 668 6564 tech. broch. 01170 Off-center by-pass assembly with ﬁxed crack setting of 3.6 psi differential pressure. Max working pressure: 150 psi. Working temperature range: 15—230°F. Code Description Lbs USD 668000 ½" x ½" 0.5 117.80 1 2 1 2 3 CALEFFI 1 2 3 1 2 3 Low current draw thermo-electric actuator for use with 663 and 668S1 series distribution manifolds Hermetically sealed for upside down installation.. Pop-up feature Power supply: 24 V AC/DC.
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1 5 3 2 ACCESSORIES Wrench for tightening PEX ﬁtting to manifolds. White replacement knob ﬁts 663 and 668S1 series manifolds. Code Description Lbs USD 387100 26 mm x 30 mm 1.5 54.00 Code Description Lbs USD 449000 Knob 0.5 12.50 Replacement balance/ﬂow meter ﬁts 668S1 series manifold. Flow meter scale: ¼ — 2 gpm. Code Description Lbs USD F69600 Fits 668S1 supply manifold 0.2 36.30 5020 tech. broch. 01090 Replacement air vent ﬁts radiant manifolds. Brass body.
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1 5 3 2 FILL AND FLUSH CART tech. broch. 01280 NA25510 Fill and ﬂush cart The ﬁll and ﬂush pump cart is portable, pre-assembled and leak-tested for a safe, quick and clean way to ﬁll and ﬂush solar, geo thermal and hydronic systems. Medium: water, glycol and cleaning ﬂuids. Tank: 13 gallon with dirt ﬁlter. Max. tank medium temperature: 150°F. Pump delivery ﬂow: 1—13 gpm Pump feet of head: 220 Max. pump pressure: 100 psi. Pump power: ½ HP (120 V AC). Isolating ball valves: ¾" garden hose thread.
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MIXING VALVES FOR DOMESTIC WATER AND HYDRONICS SYSTEMS This diagram is an example 1 VENT Low lead thermostatic mixing valves, MixCal™ Low lead scald protection thermostatic mixing valves Low lead high ﬂow thermostatic mixing valves Boiler protection valves, ThermoMix™
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3 6 2 1 LOW LEAD THERMOSTATIC MIXIN& VALVES ASSE 1017 tech. broch. 01050 521 MixCal™ Sweat tech. broch. 01050 521 MixCal™ Sweat Adjustable thermostatic and pressure balanced mixing valve for point of distribution in domestic water systems and radiant hydronic heating systems. Low-lead brass body and ﬁttings. Internal anti-scale materials. Locking set point knob. Meets requirements of ANSI/NSF 372-2011. Max. working pressure: 200 psi. Max. inlet temperature: 200ºF. Adjustable range: 85—150ºF. Min.
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3 6 2 1 LOW LEAD THERMOSTATIC MIXIN& VALVES tech. broch. 01050 521 ™ MixCal Press NEW Adjustable thermostatic and pressure balanced mixing valve for point of distribution in domestic water systems and radiant hydronic heating systems. Low-lead brass body. Internal anti-scale materials. Locking set point knob. Meets requirements of ANSI/NSF 372-2011. Max. working pressure: 200 psi. Max. inlet temperature: 200ºF. Adjustable range: 85—150ºF. Min. ﬂow for optimum performance: 1.3 gpm. Gauge scale: 30—210ºF.
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3 6 2 1 LOW LEAD HI&H FLOW THERMOSTATIC MIXIN& VALVES ASSE 1017 model 5231 series high ﬂow thermostatic mixing valves for centralized systems are designed to be installed at the hot water heater (point of distribution). For safety reasons, it is advisable to limit the maximum mixed water temperature to 120°F.
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3 6 2 1 MIXIN& VALVE FOR CENTRALIZED SYSTEMS NA164 3-way - 24 V AC motorized 3-wire control temperature mixing valve NA163 3-way ﬁxed temperature mixing valve Motorized mixing valve for hydronic systems or in radiant panel heating systems. Operates on a control signal from a separately-sourced outdoor reset controller. High ﬂow rate. No swings due to sudden changes in thermal load. Installation ﬂexibility with reversible cold inlet port and straight through ﬂow direction from hot inlet to mixed outlet.
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3 6 2 1 BOILER PROTECTION VALVES tech. broch. 01223 280 ThermoMix™ NPT tech. broch. 01223 280 ThermoMix™ Sweat Boiler protection high-ﬂow thermostatic mixing valve. Changeable thermostatic sensor cartridge. Brass body and lower plug. Max. working pressure: 150 psi. Working temperature range: 40—212ºF. Thermostatic sensor cartridge: 130°F & 140°F Tset standard selections, see below 115°F, 160°F Tset optional (ﬁeld replaceable). Sensor cartridge accuracy: ±4°F.
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3 6 2 1 BOILER PROTECTION VALVES F296 F295 Replacement thermostatic sensor cartridges. Sensor cartridge accuracy: ±4ºF. By-pass from boiler complete closing temperature: Tset +18°F (130°+18°=148°F). Dual scale temperature gauge ﬁts ThermoMix™ 280 & 281 series boiler protection valves. Fits 280 and 281 series boiler protection valves. Easy replacement to change the 280 valve set temperature without removing the valve body from the piping.
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58
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AUTOMATIC FILLING UNITS AND BACKFLOW PREVENTERS This diagram is an example 1 Automatic ﬁlling units, AutoFill™ Backﬂow preventers Boiler trim kits
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7 2 1 AUTOMATIC FILLIN& UNITS FunBSion The AutoFill™ Combo is a pre-assembled unit consisting of an AutoFill™ and backﬂow preventer. tech. broch. 01061 573 ™ AutoFill Combo || | || | | | | | | | || | | | || || || | | || | | | | | | | | | | || | | | | | | | || | | | || | 155.50 148.20 175.50 168.20 NEW | || || | 45 | ||| | | | | 4 | ||| | i USD 1.7 1.7 1.7 1.
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7 2 1 COMMERCIAL AUTOMATIC FILLIN& UNITS 5350 AutoFill™ tech. broch. 01085 Code Description Lbs USD 535004 Autoﬁll™ 5350 series replacement cartridge 0.1 73.50 || | || | | ||| |||| | | | | | | || || | | | 20 || | | | | | | ||| 0 | Replacement cartridge for 5350 series AutoFill™. | USD 16.20 | | Lbs 0.1 / " NPT | ||| Description 18 0 BOILER TRIM KITS NA553 Boiler Trim Kits. Boiler installation components in one box.
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7 2 1 BOILER TRIM KITS NA553 Boiler Trim Kits. 10 conﬁgurations combining 8 boiler installation components in one box. This kit includes: • 1 Calefﬁ DISCAL® Air Separator • 1 Backﬂow Preventer • 1 AutoFillTM • 1 Expansion Tank Check Valve • 2 Brass Nipples • 1 Brass Tee • 1 Expansion Tank NA553-B JiSs do noS inBlude AaBJloV preUenSer NPT ConneBSions Code DISCAL® AutoFill™/Backﬂow Preventer Combination Check Valve Tank Nipples Tee Weight (lbs) USD NA553252 551003A ¾" NPT 573002A ½" NPT 561402A 2.
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BALANCING DEVICES This diagram is an example Balancing with QuickSetter™ Balancing Valve with Flow Meter Dynamic Balancing with FlowCal™ Automatic Flow Balancing Valve 1 Low lead compact dynamic balancing valve, FlowCal™ Dynamic balancing valve, FlowCal™ Y-Strainer Static balancing valve with ﬂow meter, QuickSetter™ and Low lead QuickSetter+™ Low lead ﬁxed oriﬁce static balancing valves Low lead variable orﬁce static balancing valves
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8 3 2 1 DYNAMIC BALANCIN&—FloVCal™ DEVICES CirBuiSs AalanBed ViSh FloVCal™ FlowCal™ balances the hydraulic circuit by automatically controlling the design ﬂow rate to each emitter. Even with some circuits closed by the control valves, the ﬂow rates in the open circuits remain constant at the nominal value. The system always provides the greatest comfort and the highest energy savings. LOW LEAD COMPACT DYNAMIC BALANCIN& VALVE 127 FlowCal™ tech. broch. 01166 Compact automatic ﬂow balancing valve.
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8 3 2 1 DYNAMIC BALANCIN& VALVE 121 FlowCal™ tech. broch. 01141 Automatic ﬂow balancing valve with integral ball valve. Brass body. Patented anti-scale, low noise polymer FlowCal™ cartridge. Maximum working pressure: 400 psi (400 WOG). Working temperature range: 32—212°F ( 0—100°C ). Max. percentage of glycol: 50%. Differential pressure control ranges: 2—14, 2—32, 4—34, 5—35 psid. Flow rate: 27 ﬁxed ﬂow rate settings ranging from 0.5—21 GPM. Flow accuracy: ±10%. US Patent 7,246,635 B2.
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8 3 2 1 LOW LEAD FIXED ORIFICE STATIC BALANCIN& VALVES tech. broch. 01251 130 Fixed Oriﬁce Balancing Valve Fixed oriﬁce. Multi-turn adjustment range. Memory stop feature. Max. working pressure: 232 psi Working temperature range: -4 to 230°F Number of adjustment turns: 5 DZR Low-lead brass body. Stainless steel valve plug. Teﬂon® stem guide bearing. Certiﬁed low lead. Code Description 130400A 130500A 130600A 130700A 130800A 130900A ½" NPT ¾" NPT 1" NPT 1¼" NPT 1 ½" NPT 2" NPT Max.
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8 3 2 1 Y-STRAINER WITH BALL VALVE tech. broch. 01141 120 Y-strainer Y-strainer with integral ball valve. Brass body. Stainless steel ﬁlter cartridge. Maximum working pressure: 400 psi (400 WOG). Working temperature range: 32—212°F (0—100°C). Max. percentage glycol: 50%. Strainer (20 mesh). Connections:—body: ½", ¾", 1", 1¼" F NPT union x F NPT. ½", ¾", 1", 1¼" sweat union x sweat. Pressure and temperature ports: ¼" NPT. Drain port connection: ¼" for ½" & ¾" body. ½" for 1" & 1¼" body.
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8 3 2 1 STATIC BALANCIN& VALVE WITH FLOW METER tech. broch. 01149 132 ™ QuickSetter Balancing valve with ﬂow meter. Direct reading of ﬂow rate. No sight gauge clouding or scaling. Brass valve body and ﬂow meter. Rotatable valve for ﬂow rate adjustment. Graduated scale ﬂow meter with magnetic movement ﬂow rate indicator. FloV raSe adIusSmenS The ﬂow rate is adjusted as follows: A. With the aid of the ﬂow rate indicator (1), mark the desired ﬂow rate. B.
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8 3 2 1 STATIC LOW-LEAD BALANCIN& VALVE WITH FLOW METER tech. broch. 01283 132 QuickSetter+™ OperaSing principle Balancing valve with ﬂow meter. Direct reading of ﬂow rate. No sight gauge clouding or scaling. DZR low-lead brass. Rotatable stainless steel ﬂow rate adjuster. Inlet ﬂow check valve. Graduated scale ﬂow meter with magnetic movement ﬂow rate indicator. Certiﬁed low lead. 1 2 3 The control mechanism is a stainless ball stem valve (1), operated by a control stem (2).
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8 3 2 1 VARIABLE ORIFICE STATIC BALANCIN& VALVE NEW tech. broch. 01250 142 Variable Oriﬁce Balancing Valve Operating Principle Memory stop feature Characterized plug for smooth adjustment. Maximum working pressure: 232 psi. Working temperature range: 14—250°F. DZR low-lead brass body. Certiﬁed low lead.
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FITTINGS This diagram is an example 1 VENT Fittings kits Presscon™ ﬁtting kits Sweat union sets In-line check valves Mixing valve ﬁttings Zone valve ﬁttings AutoFill™ and backﬂow preventer ﬁttings Hydro separator ﬁttings Elbows, Tees and Crosses
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9 8 3 2 1 FITTIN& KITS Three union nuts, washers and tail pieces. Low-lead brass. Two union nuts, washers and tail pieces. Low-lead brass. Code Description Lbs USD NA12240 NA12249 ½" NPT with 1" union nuts ½" sweat with 1" union nuts 0.2 0.2 42.80 40.50 Code Description Lbs USD NA12340 NA12349 ½" NPT with 1" union nuts ½" sweat with 1" union nuts 0.3 0.3 64.30 60.80 Two union nuts, washers and tail pieces. Low-lead brass.
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9 8 3 2 1 SMALL MIXIN& VALVE AND ZONE VALVE FITTIN&S Tail piece with high temperature check valve. Low lead brass. Tail piece with check valve. Low lead brass. Code Description Lbs USD 59893A 59840A ½" NPT male ﬁts 1" nut ¾" NPT male for 1" nut 0.2 0.3 34.80 39.50 Code Description Lbs USD NA10164 NA10165 ½" sweat ﬁts 1" nut ¾" sweat ﬁts 1" nut 0.2 0.3 32.40 38.20 Tail piece without check valve. Low lead brass. Tail piece with high temperature check valve. Low lead brass.
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9 8 3 2 1 5231 SERIES MIXIN& VALVE FITTIN&S Tail piece, all connections. Low lead brass. Use with 1½" union nut. Tail piece, all connections. Low lead brass. Use with 2½" union nut. Code Description Lbs USD 31554 FD 41787 CST 1" sweat, ﬁts 523168A 1¼" sweat, ﬁts 523177 & 523178A 0.3 0.3 45.20 52.50 Code Description Lbs USD 41788 CST 41789 CST 1½" sweat, ﬁts 523188A 2" sweat, ﬁts 523198A 0.3 0.5 70.40 91.40 Tail piece, all connections. Low lead brass. Use with 2½" union nut.
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9 8 3 2 1 AUTOFILL™ FITTIN&S HYDRO SEPARATOR FITTIN&S AutoFill™ union nut. Tail piece. Code Description Lbs F41186 ¾" union nut 0.1 USD 4.50 AutoFill™ tail piece. Code Description Lbs USD 31553 FD 31401 FD R41441 31426 FD 1" NPT female, ﬁts 548006A 1¼" NPT female, ﬁts 548007A 1½" NPT female, ﬁts 548008A 2" NPT female, ﬁts 548009A 0.3 0.3 0.3 0.4 22.50 50.90 49.20 100.60 Tail piece. Code Description Lbs USD NA10001 ½" sweat 0.3 12.50 AutoFill™ tail piece.
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9 8 3 2 1 FITTIN&S WITH Ū THREADS FITTIN&S WITH 1Ū THREADS Double nipple. Double nipple. Code Description Lbs USD NA12122 ¾" x ¾" male 0.3 27.30 Code Description Lbs USD NA12123 1" x 1" male thread 0.4 34.10 Double nipple. Double nipple. Code Description Lbs USD NA12172 ¾" NPT x ¾" NPT 0.3 27.30 Code Description Lbs USD NA12173 1" NPT x 1" NPT 0.4 34.10 Bushing. Union nut. Code Description Lbs F41186 ¾" union nut 0.1 USD 4.
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9 8 3 2 1 FITTIN&S WITH 1Ū THREADS FITTIN&S WITH 1Ū THREADS Double nipple. Nipple. Code Description Lbs USD NA10064 1" NPT w/ 1" male thread 0.2 30.70 Code Description Lbs USD NA12124 1¼" x 1¼" thread 0.4 54.60 Nipple. Sweat adapter. Code Description Lbs USD NA12162 ¾" male w/ O-ring x 1" male thread 0.2 31.60 Code Description Lbs USD NA10119 1" sweat adapter x 1¼" union thread 0.4 37.50 Bushing. Bushing.
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9 8 3 2 1 FITTIN&S Brass ﬁttings, cross. Male (M) straight thread (thd). Female (F) straight thread (thd). Female (F) union nut. NPT (F) Female. 22mm female compression. Sweat (F). Brass ﬁttings, elbows. Male (M) straight thread. Female (F) straight thread. Female (F) union nut. 22mm female compression. (NAL6263 shown) (NAC6TT26341 shown) Code Description Lbs NAL5263 NAL5736 NAL6262 NAL6263 NAL6273 NAL6363 NAL7262 NAL7263 NAL7273 ¾" M thread x 1" F union nut ¾" F thread x 22mm comp.
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SOLAR COMPONENTS This diagram is an example 1 $ Solar collectors, StarMax V™ High temperature glycol Storage tanks, SolarCon™ Solar air vents and air separators Expansion tanks Low lead mixing valves Solar pump stations SolarFlex™ piping Drainback pump station iSolar™ differential temperature controllers DC solar pump Flow meters In-line ﬂow meter / balancing valves iSolar™ data loggers In-line check valves Complete solar water heaters
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10 A SOLAR BOILER COLLECTORS TRIM KITS NAS154 StarMax V™ tech. broch. 01271 Star Max V™ ﬂat plate collectors heat ﬂuid from solar energy for solar water heater and space heating systems. Fluids: water, glycol solutions. Maximum percentage of glycol: 60%. Working pressure: 90 psi. Max. test pressure: 150 psi. Working temperature: -40—350ºF. Typical transfer ﬂow rate: 0.5—1.2 gpm. Wind load rating: 180 mph. Connections: (5) 1" male union thread. SRCC Category C: 40 kBtu/day. Approvals: SRCC OG-100.
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10 A SOLARBOILER COLLECTOR TRIM KITS MOUNTIN& tech. broch. 01281 2 inch four slot rail has four 9/16" slots which accept standard stainless steel 3/8" bolt and nut for mounting collector clips and U mounts to ﬂashing. Aluminum 6005-T5 2 inch four slot rail can span 7 ft. in moderate wind and snow loads applications. Brass collector union cap for both standard and drainback installation. Use NA10302 silicone union gasket. Code Description Lbs USD 586600 1" female thread cap 0.2 13.
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10 A COMPLETE SOLAR WATER HEATER SYSTEMS NAS300 The prepackaged, specially engineered solar water heating system includes all of the components needed for a standard installation — from the solar collectors, to the pump station and controller, to pre-insulated piping, to the storage tank, and all of the necessary hardware and components. System storage tanks code numbers: 50 gal. single coil with electric element (NAS20053). 80 gal. single coil with electric element (NAS20083). 80 gal.
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10 A SOLAR WATER HEATER COMPONENTS SOLAR COLLECTORS 1 NAS104 8 2 9 3 10 12 5 11 13 6 14 4 7 15 16 17 18 Code Description NAS10406 NA10100 NAS10408 NAS10410 NA10126 4’ x 6.
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10 A STORA&E TANKS NAS200 SolarCon™ tech. broch. 01175 Storage tanks can serve as either a domestic hot water tank or a thermal buffering tank with porcelain glass coated steel lining. Powder-coated steel external cover. Drain port/valve. Max. working pressure: 150 psi. Working temperature: -40—190ºF. Recommended max. delivery water temperature: 120ºF. Testing pressure: 300 psi. Tank insulation: 2" non-CFC foam. Insulation thermal conductivity: R16. Temperature & pressure relief valve: 210ºF/150 psi.
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10 A EXPANSION TANK 259 ACCESSORIES NA255 tech. broch. 01136 Solar system expansion tanks with ¾" straight thread. System temp. range: 15—250°F. Maximum diaphragm temp : 160°F. Maximum working pressure: 150 psi. Pre-charge pressure: 35 psi. Maximum percentage of glycol: 50%. 6’ ﬂexible stainless steel extension for connecting expansion tank to pumping station. Code Description NA255002 ¾" union nuts Lbs USD 1 110.
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10 A SOLAR PUMP STATIONS 255 & 256 PUMP STATION FITTIN&S tech. broch. 01136 Solar pump stations are pre-assembled and leak-tested. Safety relief valve. Ball valves with built-in ﬂow checks in return (and ﬂow for dual-line models). Temperature gauges in return (and ﬂow for dual-line models). Pressure gauge. Manual air vent (dual-line models only). Expansion tank connection. Connections for ﬂushing and ﬁlling. Foam insulation. Balance/ﬂow meter: ½—5 gpm scale.
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10 A PUMP STATION FITTIN&S DRAINBACK PUMP STATION 256 ½" sweat ﬁttings to top or bottom. 2 each. Code Description Lbs USD NA26649 ¾" male thread x ½" sweat ﬁtting 0.6 96.00 tech. broch.01136 Drainback solar pump stations designed with a high head and steep pump curve which are pre-assembled and leak-tested. Safety relief valve, ball valve, temperature gauge, pressure gauge, air ﬁll valve. Connections for ﬂushing and ﬁlling with foam insulation. Balance/ﬂow meter: ½—5 gpm scale.
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10 A DIVERTIN& VALVE KIT IN-LINE CHECK VALVE NA267 NA510 Diverting three-way valve for solar pump station mounting kit. Used for diverting solar ﬂuid to another storage tank, swimming pool heat exchanger or heat dissipating device. (Select ﬁttings below) In-line union sweat solar ﬂow check valve. Open pressure: 0.29 psi. Max percentage of glycol: 50%. Max working pressure: 150 psi. Temperature range: 32—250°F. Open pressure: 0.29 psi Code Description Cv Lbs USD NA51059 ¾" sweat union 12 0.
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10 A COMMERCIAL SOLAR PUMP STATION PUMP STATION FITTIN&S NA255 NA155 The Solar pump station is pre-assembled and leak-tested unit without ﬁttings for transferring heat from the collector to the storage tank. The pump station contains the following: Ball valves in ﬂow and return in combination with ﬂow check valves. Foam insulation shell. Ports for ﬁlling and ﬂushing. Manual air vents. Balance/ﬂow meter. Temperature gauges in ﬂow and return. Pressure gauge. Safety relief valve: 90 psi.
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10 A AUTOMATIC AIR VENT SOLAR &LYCOL 250 NA101 SolarHD™ tech. broch. 01133 Automatic air vent for solar systems. Working temperature range: -20—360ºF. Max. working pressure: 150 psi. Max. discharge pressure: 75 psi. Pre-mixed 50% high temperature non toxic glycol, FDA reference: 21 CRF 182.1666, Gosselin TOXICITY INDEX 1, Generally recognized as safe for use as direct food additives. NSF listed, Category Code: HT1, HT2, NSF Registration No. 144912. Compatable with other propylene glycols.
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10 A AIR SEPARATOR 251 DISCAL™ LOW LEAD MIXIN& VALVES 2521 tech. broch. 01134 tech. broch. 01127 Adjustable thermostatic three-way mixing valve for solar systems with built-in inlet check valves. Setting range: 80—150ºF. Max. working pressure: 200 psi. Max. inlet temperature: 210ºF. Connection: ½", ¾", 1" sweat. Certiﬁed to: cUPC listed to ASSE 1017/ CSA B125.3 Reduction of Lead in Drinking Water Act Compliant: 0.25% Max. weighted average lead content.
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10 A STAINLESS STEEL PIPIN& NA35 SolarFlex™ NA350 tech. broch. 01172 tech. broch. 01172 EPDM foam UV resistant insulating tape to wrap ﬁtting connections. SolarFlex™ stainless steel piping with EPDM insulation. Used to connect solar collector with storage tank. Integrated sensor cable saves time and reduces cost. Packaged in a 50 foot continuous coil ensures a leak-free installation. Max. working pressure: 150 psi. Max. ﬂuid temperature: 350ºF. Min. surface temperature: -60ºF. Min. bend radius: 5".
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10 A Ū FLEX FITTIN&S WITH Ū THREADS NPT tail piece. Double nipple. Code Description Lbs USD NA12122 ¾" male x ¾" male 0.3 27.30 Code Description Lbs USD F31868 ½" NPT ﬁts ¾" union nut 0.1 15.10 Double nipple. Compression adaptor. Code Description Lbs USD NA12172 ¾" NPT x ¾" NPT 0.3 27.30 Code Description Lbs USD 254452 22mm comp. w/ ¾" male thread 0.2 31.80 Union nut. Compression elbow adaptor.
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10 A Ū FLEX FITTIN&S WITH 1Ū THREADS Union washer. High temperature silicone rubber. Working temperature: -40—350°F. (Priced each, sold in package of 10 each) Sweat adaptor. Code Description Lbs USD Code Description Lbs USD NA10302 1" union washer high temp silicone 0.1 3.20 NA10062 1" sweat adaptor w/ 1" male thd. 0.2 29.50 Sweat tail piece. Low lead brass. Nipple adaptor. Code Description Lbs USD NA10002 ½" sweat ﬁts 1" union nut 0.3 12.
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10 A 1Ū FLEX FITTIN&S WITH 1Ū THREADS Double nipple. Sweat tail piece. Code Description Lbs USD NA12124 1¼" x 1¼" thread 0.4 54.60 Code Description Lbs USD NA10042 1" sweat ﬁts 1¼" union nut 0.3 29.50 NPT tail piece. Union nut. Code Description Lbs USD Code Description Lbs USD R31495 1¼" union nut 0.2 9.10 NA10116 1" NPT male ﬁts 1¼" union nut 0.3 44.80 C-clip. (Priced each, sold in package of 5 each) Sweat adaptor.
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10 A DIFFERENTIAL TEMPERATURE CONTROLLERS 257 iSolar™ The iSolar™ 257 series are multi-functional temperature differential controllers that provide complete control of the solar thermal system. Inputs: (4) Pt1000 temperature sensors Triac relays capacities: 1A / 100—240 V AC. Standard relay capacity: 1A / 100—240 V AC. Power supply: 100—240 V AC- 50/60 Hz. Power supply: PV1 -12 V DC, PV2 - 24V DC Data interface: V-Bus. ΔT adjustment range: 2—40ºF Δ. Min. temperature differential 2ºF Δ.
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10 A VBUS DATA INTERFACE SD3 USB Smart display SD3 connected to VBus data interface is used for displaying data from iSolar™ controller; collector temperature, storage temperature and total energy heat produced. An additional power supply is not required. Bright LED displays. Power supply: via VBus. Mounting: wall. USB to VBus data interface to connect iSolar™ controller to PC for transmission of system data for processing, visualizing and archiving.
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10 A DIFFERENTIAL TEMPERATURE CONTROLLERS 257 iSolar™ BX tech. broch. 01273 Inputs: (5) Pt1000 temperature sensors, 2 analog Grundfos Direct Sensors™, impulse flow meter Outputs: (3) triac and (1) standard relays. Triac relays capacities: 1A / 115 V. Standard relay capacity: 2A / 115 V. Power supply: 100—240 V - 50/60 Hz. Data interface: V-Bus, SD card slot ΔT adjustment range: 2—40ºFΔ. Min. temperature differential 2ºFΔ. Hysteresis: 2ºFΔ, ± 1ºFΔ. Max. tank temperature range: 35—205°F. Max.
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10 A FLOW METERS Cable for connecting Grundfos VFS & RPS with molded plug to BX controller with molded plug. ! ☺ COL 128.6 °F 890 d 100% 0% Code Description Lbs USD NA15028 VFS & RPS cable, 10’ length 0.2 26.30 VBus 1 2 3 4 5 6 RPS Grundfos analog pressure/ temperature sensor. Requires NA15028 cable. Pressure measuring range: 0—150 psi. Temperature measurement range: 32—210ºF. Max. ﬂuid temperature: 250ºF Maximum Glycol: 50%. Connection: ½" male NPT.
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10 A DIFFERENTIAL TEMPERATURE CONTROLLERS 257 iSolar™ MX LTE tech. broch. 01274 Inputs: (8) Pt1000 temperature sensors. (1) V40 rotary inplus meter. (1) CS10 irradiation sensor. Outputs: (4) triac relays, (1) dry contact relay and (1) PWM / 0-10 V DC. Triac relays capacities: 1A / 120 V. Dry contact relay capacity: 2A / 24 V. Power supply: 100—240 V - 50/60 Hz. Data interface: V-Bus, SD card slot. ΔT adjustment range: 2—40ºFΔ. Min. temperature differential 2ºFΔ. Hysteresis: 2ºFΔ, ± 1ºFΔ. Max.
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10 A FLOW METERS V40 tech. broch. 01275 Single jet rotary pulse ﬂow meter measures liquid ﬂow for energy heat metering production or consumption. Accurate to International Standards OIML R75, EN1434 and MID. Brass body. Sweat connections incuded. Working temperature range: -40º—210ºF. Max. ﬂuid temperature: 265ºF Max. working pressure: 235 psi. Maximum glycol: 50%. Code Description Lbs NA79701 ¼—10 gpm, ¾" sweat 3.0 ! ☺ COL 128.
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10 A DATA LO&&ERS 257 iSolar™ DL2 257 iSolar™ DL3 iSolar™ DL2 intelligent web enabled datalogger connects to VBus data terminals on one iSolar™ controller. VBus input terminals: 1. Ethernet connection: RJ45 socket. Integrated SD slot: 1. Ambient temperature: 32—100ºF. Input voltage: 5 VDC ±5%. Power voltage adapter: 100—240 V. Max. current: 350 mA. iSolar™ DL3 intelligent web enabled datalogger / BACnet IP gateway connects to VBus data terminals on six iSolar™ controllers. VBus input terminals: 6.
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GEOTHERMAL COMPONENTS This diagram is an example 1 Comp.
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10 B MANIFOLDS 110 GeoCal™ tech. broch. 03175 20 150 psi 230°F GPM 3/4” NPT 40 20 80 100 3 1 9 15 2 40 0 1107B5LA 1107C5LA 1107D5LA 1107E5LA 1107F5LA 1107G5LA 1107H5LA Lbs Left side connections, 2 circuits Left side connections, 3 circuits Left side connections, 4 circuits Left side connections, 5 circuits Left side connections, 6 circuits Left side connections, 7 circuits Left side connections, 8 circuits 16 18 20 22 23 25 26 1260.00 1,390.00 1,530.00 1,660.00 1,790.00 1,950.00 2,080.
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10 B FITTIN&S BALANCIN& VALVE 110 132 GeoCal™ manifold outlet ﬁtting, includes union nut and gasket. QuickSetter™ balancing valve with ﬂow meter. Direct reading of ﬂow rate. Brass valve body and ﬂow meter. Graduated scale ﬂow meter with magnetic movement ﬂow rate indicator. Max. working pressure: 150 psi. Temperature range: 14—230°F. Max. percentage of glycol: 50%. Code Description Lbs USD 110050A 110060A ¾" male NPT tail piece 1" male NPT tail piece 0.4 0.6 41.00 45.
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10 B PE PIPE CONNECTIONS WALL SEALS NA102 NA102 GeoGrip™ manifold outlet connector for joining manifold to polyethylene pipe. (Includes union nut and gasket) GeoSeal™ wall penetration seals. EPDM w/316 stainless steel hardware. (Priced per pair) Code Description Lbs USD NA10246 NA10247 ¾" PE pipe compression 1" PE pipe compression 0.8 1.0 54.00 67.00 863 Code Description Lbs NA10248 NA10249 NA10265 ¾", PE pipe thru 2.5" ID hole 1", PE pipe thru 2.
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10 B STORA&E TANKS NAS200 ThermoCon™ tech. broch. 01179 Storage tanks can serve as a thermal buffering tank with porcelain glass coated steel lining. Powder-coated steel external cover. Drain port/valve. Max. working pressure: 150 psi. Working temperature: -40—190ºF. Recommended max. delivery water temperature: 120ºF. Testing pressure: 300 psi. Tank insulation: 2" non-CFC foam. Insulation thermal conductivity: R16. Connections: 25 gal. side: (4) 1½” & (1) ¾” NPT female 25 gal.
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108
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BIOMASS COMPONENTS This diagram is an example 1 Boiler protection valves, ThermoMix™ Boiler protection recirculation and distribution unit, ThermoBloc™ &
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10 C BOILER PROTECTION HIGH-FLOW THERMOSTATIC MIXING VALVE tech. broch. 01223 280 ThermoMix™ NPT 280 tech. broch. 01223 ThermoMix™ Sweat Boiler protection high-ﬂow thermostatic mixing valve. Changeable thermostatic sensor cartridge. Brass body and lower plug. Max. working pressure: 150 psi. Working temperature range: 40—212ºF. Thermostatic sensor cartridge: 130°F & 140°F Tset standard selections, see below. 115°F, 160°F Tset optional (ﬁeld replaceable). Sensor cartridge accuracy: ±4°F.
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10 C BOILER PROTECTION RECIRCULATION AND DISTRIBUTION UNIT Code tech. broch. 01224 281 ThermoBloc™ NPT tech. broch. 01224 281 ThermoBloc™ Sweat ThermoBloc™ boiler protection recirculation and distribution unit. Suitable ﬂuids: water, up to 50% glycol solutions. Max. working pressure: 150 psi. Working temperature range: 40—210ºF. Maximum pumping capacity: 10 gpm. Temperature gauge scale: 30—250ºF Thermostatic sensor: 130ºF & 140°F Tset standard selections, see below. 115ºF, 160ºF Tset optional models*.
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10 C F296 F295 Replacement thermostatic sensor cartridges. Sensor cartridge accuracy: ±4ºF. By-pass from boiler complete closing temperature: Tset +18°F (130°+18°=148°F). Dual scale temperature gauge 280 and 281 series boiler protection valves. Fits 280 and 281 series boiler protection valves. Easy replacement to change the 280 valve set temperature without removing the valve body from the piping. Code Description Lbs USD F29633 F29634 F29635 F29636 115ºF Tset 130ºF Tset 140ºF Tset 160ºF Tset 0.
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HEAT METERS This diagram is an example 1 VENT WMZ heat meters
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11 9 8 3 2 1 HEAT METERS 257 WMZ V40 tech. broch. 01275 WMZ intelligent kWh energy heat meter with data connection. Inputs: rotary pulse ﬂow meter and two Pt1000 supply and return temperature sensors purchased separately. Temp. measurement range: -20º—300ºF. Adj. temp. sensor offset: ± 0.9ºF (0.5ºK). Measuring precision: ± 0.5ºF (0.3ºK). Volume concentration of glycol: 0—70%. Pulse rate volumetric ﬂow rate: 1—99 l/imp. Interface: VBus.
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11 9 8 3 2 1 HEAT METERS 257 WMZ-G1 NA150 tech. broch. 01272 WMZ-G1 intelligent kWh energy heat meter with VBus data connection. Requires VFS and RPS sensors purchased separately. Temperature measurement range: 32—210ºF. Pressure measuring range: 0—150 psi. Inputs: 2 Grundfos Direct analog sensors. Alarm relay capacities: 1 A 24 V AC/DC Interface: VBus data connection. Power supply: 24 V AC/DC. Code Description Pk Lbs USD 257202A G1 Energy heat meter 1 2.0 625.
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12 9 8 3 2 1 Code 110050A 110060A 1107B5LA 1107B5RA 1107C5LA 1107C5RA 1107D5LA 1107D5RA 1107E5LA 1107E5RA 1107F5LA 1107F5RA 1107G5LA 1107G5RA 1107H5LA 1107H5RA 111001 111003 112001 112003 120141A 000 120149A 000 120151A 000 120159A 000 120161A 000 120169A 000 120171A 000 120179A 000 120341A 000 120349A 000 120351A 000 120359A 000 120361A 000 120369A 000 120371A 000 120379A 000 121141A 121149A 121151A 121159A 121161A 121169A 121171A 121179A 121341A 121349A 121351A 121359A 121361A 121369A 121371A 121379A 127
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12 9 8 3 2 1 Code 337221A 338452 339452 342452 343452 386500 387100 387127 41371A 41372A 41380A 41787 CST 41788 CST 41789 CST 41882A 437516 449000 449010 449740 472000 501502A 502015A 502043 CST 502043A 502115A 502243A 502343A 502610A 502620A 502640 502710A 502720A 508013A 508100A 519006 519502A 519566A 519599A 519600A 519609A 519700A 519709A 52110A 521342A 521349A 521352A 521359A 521362A 521369A 521400A 521400AC 521409A 521409AC 521410A 521410AC 521419A 521419AC 521500A 521500AC 521506A 521509A 521509AC 5
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12 9 8 3 2 1 Code 59840A 59893A 59894A 59904A 59905A 59906A 61215A 626009 626600A 644004 644240A 644249A 644250A 644256A 644259A 644260A 644269A 644340A 644340A 3BY 644349A 644349A 3BY 644350A 644350A 3BY 644356A 644356A 3BY 644359A 644359A 3BY 644360A 644360A 3BY 644369A 644369A 3BY 656304 656314 656314R 656404 656414 659044 659064 659084 659104 659124 6636C5A 6636D5A 6636E5A 6636F5A 6636G5A 6636H5A 6636I5A 6636L5A 6636M5A 6636N5A 6636O5A 6636P5A 6637C5A 6637D5A 6637E5A 6637F5A 6637G5A 6637H5A 6637I5A 663
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12 9 8 3 2 1 Code NA10342 NA10343 NA10358 NA10363 NA10366 NA10367 NA12102 NA12103 NA12104 NA12112 NA12113 NA12114 NA12122 NA12123 NA12124 NA12132 NA12133 NA12134 NA12145 NA12146 NA12147 NA12152 NA12153 NA12154 NA12155 NA12156 NA12162 NA12168 NA12169 NA12170 NA12171 NA12172 NA12173 NA12175 NA12240 NA12249 NA12250 NA12256 NA12259 NA12260 NA12269 NA12340 NA12349 NA12350 NA12356 NA12359 NA12360 NA12369 NA15006 NA15008 NA15010 NA15012 NA15014 NA15015 NA15016 NA15017 NA15018 NA15019 NA15020 NA15021 NA15022 NA150
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12 9 8 3 2 1 Code NAC72TT7241 NAL5263 NAL5736 NAL6262 NAL6263 NAL6273 NAL6363 NAL7262 NAL7263 NAL7273 NAS10001 NAS10002 NAS10005 NAS10006 NAS10007 NAS10023 NAS10030 NAS10032 NAS10040-1 NAS10040-2 NAS10040-20 NAS10041 NAS10042 NAS10406 NAS10408 NAS10410 NAS15410 NAS20025 NAS20050 NAS20053 NAS20080 NAS20082 NAS20083 NAS20120 NAS20122 NAS20123 NAS20124 NAS30020 NAS30020-P NAS300201 NAS300201P10 NAS300201P8 NAS30020P10 NAS30020P8 NAS30040 NAS30040-P NAS300401 NAS300401P10 NAS300401P8 NAS30040P10 NAS30040P8 NAS
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LIMITED WARRANTY Limited Warranty: Calefﬁ North America (Calefﬁ) warrants that all its products sold in accordance with these warranty provisions shall be free from defects in material and workmanship, or other malfunction or failure to perform, under normal use and services. This warranty extends only to persons or organizations that purchase Calefﬁ products for resale.
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Form No. 20301/15 Suggested List Price Effective March 1, 2015 Canceling All Prior Issues speciﬁcations and prices are subject to change without notice Calefﬁ North America, Inc. / 3883 W. Milwaukee Road / Milwaukee, WI 53208 Tel: 414.238.2360 / Fax: 414.238.2366 www.calefﬁ.com / orders.us@calefﬁ.