LTR20091007, Rev.
Preparing For Your New Sauna Planning the Best Location For Your Sauna . . . . . . . . 4 Preparing a Good Foundation . . . . . . . . . . . . . . . . . . . 5 Assembling Your Sauna CU-210 Sauna Assembly . . . . . . . . . . . . . . . . . . . . . . . 8 CU-300 Sauna Assembly . . . . . . . . . . . . . . . . . . . . . 14 CU-400 Sauna Assembly . . . . . . . . . . . . . . . . . . . . . 21 OD-100 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 OD-200 Assembly . . . . . . . . . . . . . . . .
Safety Instructions • When installing and using this electrical equipment, basic safety precautions should always be followed. • • To reduce the risk of injury, do not allow children to use this equipment unless they are supervised at all times. If the power supply cord becomes damaged, it must be immediately replaced by a L.M.S. certified technician or licensed electrician to avoid hazard. • Do not use this equipment immediately following strenuous exercise.
Preparing For Your New Sauna 4 Preparing For Your New Sauna Most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property to prevent unsupervised access to the property by children under the age of 5. Your dealer can provide information on which permits may be required and how to obtain them prior to the delivery of your equipment.
Your retailer has a wealth of information and experience about how to get the most out of your sauna. Your sauna retailer also has a full line of accessories that are designed to complement your sauna. Your sauna needs a solid and level foundation. The area that it sits on must be able to support the weight of the sauna and the occupants who use it. If the foundation is inadequate, it may shift or settle after the sauna is in place, causing stress that could alter the structure’s seal.
Preparing For Your New Sauna 6 Custom Sauna Dimensions Model Depth Width Height CU-210 4’ 6’ 7’ CU-300 6’ 6’ 7’ CU-400 7’ 7’ 7’ 2009 Saunas LTR20091007, Rev.
IMPORTANT: When installed in the United States, the electrical wiring of this sauna must meet the requirements of the National Electric Code (NEC) and any applicable state or local codes. The electrical circuit must be installed by an electrical contractor and approved by a local building/ electrical inspector. Check with local municipalities for additional code requirements.
Assembling Your Sauna 8 Assembling Your Sauna CU-210 Sauna Assembly Remove the packaging panel marked “OPEN THIS END” first to access the contents. Once the panel is removed, unscrew the cross-member support from inside the crate. Remove the contents from the crate and assemble in a place with adequate room.
Figure 2. Bench and heater installation 2009 Saunas LTR20091007, Rev. A Assembling Your Sauna Figure 1.
Assembling Your Sauna 10 Figure 3. Attaching the rear and side wall 2009 Saunas LTR20091007, Rev.
2009 Saunas LTR20091007, Rev. A Assembling Your Sauna Figure 4.
Assembling Your Sauna 12 Figure 5. Installing the heater guard and roof trim 2009 Saunas LTR20091007, Rev.
2009 Saunas LTR20091007, Rev. A Assembling Your Sauna Figure 6.
Assembling Your Sauna 14 CU-300 Sauna Assembly Remove the packaging panel marked “OPEN THIS END” first to access the contents. Once the panel is removed, unscrew the cross-member support from inside the crate. Remove the contents from the crate and assemble in a place with adequate room. Tools required: Portable drill, screw driver, rubber mallet Parts List for CU-300 Sauna Throughout the assembly instructions, items will be identified by their item number (shown below) with a circle around it.
Figure 2. Bench and heater installation 2009 Saunas LTR20091007, Rev. A Assembling Your Sauna Figure 1.
Assembling Your Sauna 16 Figure 3. Attaching the rear walls and back support 2009 Saunas LTR20091007, Rev.
Assembling Your Sauna Figure 4. Attaching the side walls 2009 Saunas LTR20091007, Rev.
Assembling Your Sauna 18 Figure 5. Attaching the front wall with door 2009 Saunas LTR20091007, Rev.
2009 Saunas LTR20091007, Rev. A Assembling Your Sauna Figure 6.
Assembling Your Sauna 20 Figure 7. Attaching roof trim and heater protector 2009 Saunas LTR20091007, Rev.
Remove the packaging panel marked “OPEN THIS END” first to access the contents. Once the panel is removed, unscrew the cross-member support from inside the crate. Remove the contents from the crate and assemble in a place with adequate room. Tools required: Portable drill, screw driver, rubber mallet Parts List for CU-400 Sauna Throughout the assembly instructions, items will be identified by their item number (shown below) with a circle around it. 2009 Saunas LTR20091007, Rev.
Assembling Your Sauna 22 Figure 1. Bench assembly 2009 Saunas LTR20091007, Rev.
2009 Saunas LTR20091007, Rev. A Assembling Your Sauna Figure 2.
Assembling Your Sauna 24 Figure 3. Attaching the rear walls and back support 2009 Saunas LTR20091007, Rev.
Assembling Your Sauna Figure 4. Attaching side walls 2009 Saunas LTR20091007, Rev.
Assembling Your Sauna 26 Figure 5. Attaching the front wall with door 2009 Saunas LTR20091007, Rev.
Assembling Your Sauna Figure 6. Attaching the roof and heater protector 2009 Saunas LTR20091007, Rev.
Assembling Your Sauna 28 OD-100 Assembly Remove the packaging panel marked “OPEN THIS END” first to access the contents. Once the panel is removed, unscrew the cross-member support from inside the crate. Remove the contents from the crate and assemble in a place with adequate room. Tools required: Portable drill, screw driver, rubber mallet The assembly of this sauna will require at least three people. The panels, roof top and roof assembly are heavy and difficult to lift by only one person. 1.
5. Place the outside trim piece(s) flush with top of the roof. 6. Place the heater bracket around the heater and secure it in place. 2009 Saunas LTR20091007, Rev. A Assembling Your Sauna 4. Place roof top panel onto the wall panel assembly. Place the 1” x 2” roof supports, inside the sauna, up against the roof top.
Assembling Your Sauna 30 WARNING: IT WILL TAKE TWO OR MORE PEOPLE TO INSTALL THE ROOF TOP. DO NOT ATTEMPT TO LIFT IT BY YOURSELF. 7. Take each roof section and place side-by-side. Make sure the cross-beams are exposed and facing each other. There are pre-drilled holes at each end of the roof sections; make sure these holes line up. 8. Place one bolt with one washer and slide into pre-drilled hole. Place a nut and washer on the other end of the bolt and tighten. 9.
Remove the packaging panel marked “OPEN THIS END” first to access the contents. Once the panel is removed, unscrew the cross-member support from inside the crate. Remove the contents from the crate and assemble in a place with adequate room. Tools required: Portable drill, screw driver, rubber mallet The assembly of this sauna will require at least three people. The panels, roof top and roof assembly are heavy and difficult to lift by only one person. 1. Assemble the bench.
Assembling Your Sauna 32 4. Place roof top panel onto the wall panel assembly. Place the 1” x 2” roof supports, inside the sauna, up against the roof top. 5. Place the outside trim piece(s) flush with top of the roof. 6. Place the heater bracket around the heater and secure it in place. 2009 Saunas LTR20091007, Rev.
7. Take each roof section and place side-by-side. Make sure the cross-beams are exposed and facing each other. There are pre-drilled holes at each end of the roof sections; make sure these holes line up. 8. Place one bolt with one washer and slide into pre-drilled hole. Place a nut and washer on the other end of the bolt and tighten. 9. Begin placing single-sided composition shingles on the bottom of the roof and nail into place. Then place double composition shingles directly over single shingles.
Assembling Your Sauna 34 Light Installation (Inside and Outside) NOTE: It is advised that all electrical connections be made by a licensed electrician. Use the decorative light for the outside. Attach the black wires to each other and attach the white wires to each other. Tuck the excess wires into the junction box and tighten the mounting screws. A 100W light bulb is recommended for outside use. Use the gray, commercial-grade light for the inside.
The electrical heater is UL approved for permanent installations and electrical connections. Built with splash proof construction, the conducting parts are protected against water. All wiring must be performed in accordance with local codes. The heater is wall mounted and has built-in controls. Electrical installation must be made by a licensed electrician in accordance with the National Electrical Code and local regulations.
Operating Your Sauna 36 Operating Your Sauna Safety Precautions Review all the health and safety instructions. If in doubt as to the advisability of using your sauna, consult your physician. If you feel light-headed or heat-exhausted during a session, exit the sauna immediately. • Select the desired temperature and adjust the thermostat accordingly. • Allow approximately 10-15 minutes for the sauna to warm-up before beginning a session.
• When taking a sauna, allow for time to relax. • Remove clothing and jewelry. If required, wear a towel loosely. • After 10 minutes or when perspiration begins, leave the sauna and relaxe in the dressing area. Follow with a cool shower. • Cooling time should equal time spent in the sauna. Enter the sauna room again and stay 5 or 10 minutes. • Repeat the cycle two or three times, ending with a brisk shower. Rinse in cool water. • Dress when completely dry and perspiration has stopped.
Stereo System 38 Stereo System Spas equipped with the marine grade audio system use the Aquatic stereo receiver, amplifier and CD player. Each sauna equipped with this audio system is delivered with the manufacturer’s operating instructions. We strongly recommend that you read these instructions prior to operating this unit. These instructions describe basic functions. See the manufacturer’s operating instructions for other features and functions.
1. To mount the speaker box, place the L-bracket on the underside of the main bench and attach the L-bracket using the provided screws. 2. Slide the speaker box up between the L-brackets and attach them with four screws through the sides of the speaker box. Wiring the Speakers 1. Run the provided speaker wire from the purple speaker plugs into the speaker located on the left side of the stereo.
Appendix 40 Appendix Cleaning and Maintenance A sauna requires little care and virtually no maintenance at all. When finished using the sauna, propping the door open will allow good air flow to dry out all of the wood surfaces. Deckboards can be lifted up to dry. A double layer of terrycloth should be used on the top bench for comfort as well as for keeping the top bench clean from all perspiration. The terrycloth can be washed occasionally.
PROBLEM: There is no power. SOLUTION: 1. Make sure that both ends of the power cord are securely plugged in to their respective power outlets. 2. Make sure that the circuit breaker has not been tripped. PROBLEM: House breaker/fuse is tripping. SOLUTION: 1. Make sure that the amperage of the breaker is the same as the amperage for the sauna. 2. Make sure that the circuit is not overloaded by running any appliances on the same circuit.
Appendix 42 Accessories The following is a list of all the accessories that you can use with your Cal Sauna. If you wish to order an accessory, feel free to contact your dealer with the desired part name and part number, or visit www.calspas. com. If you choose to have wooden flooring added to your sauna, the following information will aid you during the ordering process.
Standard electrical rating two power source: One for heater and one for light Optional Options Electrical Ratings Service 1 Heater ratings CD player ratings Phase 1 Phase 1 Voltage 240 VAC Voltage 120 VAC Amperage 33.
Appendix 44 Replacement Parts The following section contains the part numbers that will be needed for your reference in the event that parts need to be ordered.
Description Part Number Quantity Front Panel, 69”x83”, Aspen W0027100201 1 Sauna Light (purchased complete) LIT16000020 1 Door Panel, 69”x83”, Aspen W0027100204 1 Sauna Door Handle WOO27100885 1 Back Panel, 69”x83”, Aspen W0027100202 1 Side Panel, 45”x83”, Aspen W0027100203 1 Top Bench, 19 1/2”x68”, Aspen - H667 W0027306295 1 Top Bench, 19 1/2”x25”, Aspen - H667 W0027306235 1 Bench Support (Leg x 4), 16 1/2”x16 1/2”, Aspen W0027306236 4 Corner Connection, 2”x2”x82.
Appendix 46 2009 Warranty This limited warranty is effective for saunas manufactured after December 22, 2008. All Cal Heat Saunas are warranted to be free from defects in material and workmanship at the time of delivery. 5 Year Structural (Outdoor Saunas) LMS warrants its Outdoor Saunas exterior siding against defects in materials and workmanship for a period of five years from the original date of purchase.
• Use of the sauna in a non-residential application • Scratches caused by normal use • Damage caused by extreme weather conditions. (hot, cold, etc.
A Division of Lloyds Material Supply, LLC. Locating the product serial number The serial number of your Cal Heat sauna is located on a metal plate attached to the lower side of the sauna.You will need this number to properly register your sauna and activate coverage. Write this information in the space provided below.
