LTR20111000, Rev.
Preparing for Your New Portable Spa Sanitation . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Planning the Best Location . . . . . . . . . . . . . 3 Preparing a Good Foundation . . . . . . . . . . . 4 120 Volt Electrical Installation . . . . . . . . . . 5 240 Volt Electrical Installation . . . . . . . . . . 5 High Power Configuration . . . . . . . . . . . . . . 7 GFCI Wiring Diagram . . . . . . . . . . . .
1 Important Safety Instructions WARNING: DANGER -- Risk of injury: To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times. The suction fittings in this spa are sized to match the specific water flow created by the pump. Should the need arise to replace the suction fittings, or the pump, be sure the flow rates are compatible.
Read This First! 2 DANGER -- Risk of electric shock: • Replace a damaged power cord immediately. • Do not bury the power cord. • Connect to a grounded, grounding-type receptacle only. WARNING: People with infectious diseases should not use a spa or hot tub. WARNING: To avoid injury, exercise care when entering or exiting the spa or hot tub. WARNING: Do not use drugs or alcohol before or during the use of a spa or hot tub to avoid unconsciousness and possible drowning.
3 Preparing for Your New Portable Spa Planning the Best Location Safety First Do not place your spa within 10 feet (3 m) of overhead power lines. Consider How You Will Use Your Spa How you intend to use your spa will help you determine where you should position it. For example, will you use your spa for recreational or therapeutic purposes? If your spa is mainly used for family recreation, be sure to leave plenty of room around it for activity.
Preparing for Your New Portable Spa 4 Preparing a Good Foundation Your spa needs a solid and level foundation. The area that it sits on must be able to support the weight of the spa, with water and the occupants who use it. If the foundation is inadequate, it may shift or settle after the spa is in place, causing stress that could damage your spa shell and finish. Damage caused by inadequate or improper foundation support is not covered by the warranty.
5 Use only a dedicated electrical line with a 15 amp breaker. Cord-and-plug connections may not use a cord longer than 15 feet (4.6 m) and must be plugged into a dedicated 15 amp GFCI connection (NEC 680.42(A) (2)). Do not use extension cords! Always use a weatherproof-covered receptacle. Receptacle shall be located not less than 5 feet (1.5 m) from and not exceeding 10 feet (3.0 m) from the inside wall of the spa. (NEC 680.43(A)) Do not bury the power cord.
240V GFCI and Wiring Requirements All 5100DV and 6200DV control systems are set at the factory to run on the low power setting for 40 amp operation. This is the default setting. Spa owners can have their installer change this setting so the spa will run on high power for 50 amp operation. See configuration instructions on page 7. Warning: Never set a spa to run on high power without installing a properly rated GFCI.
7 DIP Switch Definitions for 5100DV, 6200DV, and 6300DV systems OFF Position (Down) Number of high speed pumps that can be run before heater is disabled (A5 OFF) ON Position (Up) Test Mode OFF A1 Test mode (normally OFF) Standard / Economy / Sleep Mode changes allowed A2 Use Digital Duplex or Light Duplex plane A3 Pump 2 enabled A4 Single voltage heating (240VAC only) A5 Safety Suction (must be OFF) A6 See table at right A7 See table at right Temperature displayed in Fahrenheit A8 Temp
Preparing for Your New Portable Spa 8 GFCI Wiring Diagram 2011 Portable Spa www.calspas.com LTR20111000, Rev.
9 Filling and Powering Up Your Portable Spa 1. Inspect the spa equipment. After the spa has been placed on an approved surface and has been correctly wired by a licensed electrician, inspect all plumbing connections in the equipment area of your spa. Ensure that these connections are secure and that they did not loosen during shipment. If your spa has gate valves, make sure they are all in the UP or OPEN position.
Preparing for Your New Portable Spa 10 4. Turn on power to the spa. When the spa is filled to the correct level, turn on the power at the GFCI breaker. (Ensure that the 120V spas are connected to the proper electrical outlet.) 5. Prime the pump. Your spa will perform a self-diagnostic check and go into priming mode. When the control panel displays PR, do the following: a. Press the JETS button to turn on the pump and let it run for 10 seconds. The pump should be running in low speed. b.
11 New spa owners often have difficulty the first time they start their spa and the pump fails to prime. This can be frustrating, but these simple instructions can help you. The pump will not work properly while air is trapped in it. Continuing to operate the pump in this way will cause damage. Sometimes air can become trapped in the pump while filling the spa. You will know this has happened when after you have filled and started the spa, the pump does not seem to function.
Operating Your Spa 12 Operating Your Spa 5100DV, 6200DV, and 6300DV Electronic Control Operation These instructions will describe features and options that your particular spa may not be equipped with. Used for single pump systems Used for single pump systems Used for two and three pump systems Initial Start up When first powered up, your spa will perform a selfdiagnostic check and go into priming mode. When the control panel displays PR, do the following: 1.
13 Heater Light Single pump systems operate on high power only. The heater light will turn on whenever the heater is operating. It will appear three different ways when the spa is operating: To operate the jets, press the JETS button: • Once to turn the pump ON. • Twice to turn the pump OFF. Jet Operation: Two and Three Pump Systems Two and three pump systems can be configured to operate on low or high power. The factory default is low power.
Operating Your Spa 14 Setting Filtration Cycles Your spa is programmed to filter twice a day. The first cycle will begin six minutes after the spa is turned on and the second cycle 12 hours later. The factory has programmed the cycle to last for two hours but this can be reset according on your requirements. To set the length of filtration cycles, press the Temp button then the Jets button. Press Temp button again to change the filtering cycle duration.
15 These instructions will describe features and options that your particular spa may not be equipped with. Initial Start up When first powered up, your spa will perform a selfdiagnostic check and go into priming mode. When the control panel displays PR, IMMEDIATELY do the following: Auxiliary controls for the 9800 system 1. Press the JETS 1 button to turn on the pump and let it run for 10 seconds. The pump should be running in low speed. 2.
Operating Your Spa 16 Time When time hasn’t been programmed, the “TIME” icon flashes. To set the time, press the “TIME” button and then the “MODE/PROG” button. Use the “UP” and “DOWN” buttons to adjust time. See the next page for more detailed instructions. high speed may be started. Jets 2 Press the “JETS 2” button once to turn pump 2 on or off and to shift between low and high speeds if it is a two-speed pump. If left running, the pump will turn off after 15 minutes.
17 Clean up Cycle This is an optional feature. The circulation pump will come on when the system is checking temperature, during filter cycles, during freeze conditions, or when another pump is on. When the pump or blower is turned on by a button press, a clean-up cycle begins 30 minutes after the pump or blower is turned off or times out. The pump and the ozone generator will run for one hour. Preset Filter Cycles Ozone There are two filter cycles per day.
Operating Your Spa 18 Periodic Reminder Messages Press the “Mode” button to reset a displayed reminder. Message Frequency Action Required rPH Every 7 days Test and adjust chemical levels per manufacturer’s instructions. rSA Every 7 days Test and adjust chemical levels per manufacturer’s instructions. rCL Every 30 days Remove, clean, and reinstall filter per manufacturer’s instructions. rtg Every 30 days Test and reset GFCI per manufacturer’s instructions.
19 Meaning Action Required LF Persistent low flow problems. Heater is shut down, but other spa functions continue to run normally. Displays on the fifth occurrence of the HL or HFL message within 24 hours. Follow action required for HL or HFL message. Heating capacity of the spa will not reset automatically. Press any button to reset. OH OHS Overheat protection. The spa has shut down. One of the sensors has detected that the spa water is 110°F. DO NOT ENTER THE WATER.
Operating Your Spa 20 Electrical Power Efficiency Your new spa comes equipped with an electric heater. Following the directions listed below will ensure the most efficient operation: NOTE: This method is only for spa usage under two hours a week. • Keep the spa’s operating temperature 5˚F below the desired usage temperature when not in use. One or two hours before use, set the temperature to the desired temperature.
21 Diverter knobs are 1” and 2” knobs located around the top of your spa. They allow you to divert water through jets from one side of the spa to the other, or in most cases from floor jets to wall jets. This is accomplished by rotating the diverter knob to the left (counterclockwise), decreasing the amount of water flow through a section of jets. To increase the amount of water flow through the other section of jets, rotate the handle to the right (clockwise).
Operating Your Spa 22 Adjustable Therapy System Pump On/Off This button allows the user to turn on and off the ATS seat pump. Press this button once to turn the pump on. Once on, the green LED light on the control panel will illuminate, indicating that the system is operational. To turn off the pump, press the “PUMP ON/OFF” button a second time. Note: The pump must be on prior to operating any other features of this system.
23 Water Clarity A Note on the Cal Clarity II System The information in this section applies to all spas. However, the Cal Clarity II bromine generator has a few specific requirements and exclusions, which are called out where they occur in this section. Water maintenance is not difficult, although it requires regular attention. The most important thing to understand about taking care of your spa water is that preventive action is much easier than correcting water quality issues.
Water Clarity 24 Testing and Adjusting Spa Water You have two types of testing methods to choose from: • The reagent test kit is a method which provides a high level of accuracy. It is available in either liquid or tablet form. • Test strips are a convenient testing method commonly used by spa owners. Balancing the Total Alkalinity Total alkalinity (TA) is the measure of the total levels of carbonates, bicarbonates, hydroxides, and other alkaline substances in the water.
25 Sanitizers kill bacteria and other organic waste by breaking them down to non-harmful levels and are filtered out. Before you fill your spa, you need to decide which chemical sanitizer you wish to use. Consult your Cal Spas dealer for the right decision with regards to your lifestyle and spa usage. Do not use a sanitizer with the Cal Clarity II bromine generator. See page 28 for instructions on its use. We recommend either bromine or chlorine as your sanitizer.
Water Clarity 26 Shocking the Water In addition to using a chemical sanitizer, you will periodically need to shock the water. Shocking the water helps remove burned-out chemicals, bacteria, and other organic material from your spa’s water and improves your sanitizer’s effectiveness. Do not use chlorinating shock, which will damage your spa’s jets and pump seals. Only use an oxidizer shock. It can be used with either chlorine or bromine sanitizers.
27 The ozone generator releases ozone into the spa water. You will still need to test for chlorine or bromine and occasionally replenish it to return the sanitizer level to the baseline. Set the spa’s filtration time for “F4” (described on page 14 and page 17. This activates the ozonator and produces the ozone gas. Note: Filtration time may need to be increased with heavy bather load.
Water Clarity 28 Cal Clarity II Bromine Generator The Cal Clarity II bromine generator automatically generates and releases free bromine into the spa water. You will still need to test for bromine and occasionally adjust it to return the bromine level to the baseline. Do not use the Cal Clarity II bromine generator with a UV sanitation device. Starting the Spa with Fresh Water This applies to spa owners with the Cal Clarity II bromine generator ONLY.
Cal Clarity II Settings • the spa is running, • Bromicharge™ has been added, and • the bromine generator is in the proper mode. 1. ON / Maintenance Mode Press the Boost button briefly while the jets are running. The system will activate in Maintenance Mode and the word ON will appear on the display. 2. Adjusting the Maintenance Mode To adjust the Maintenance Mode bromine level, press and hold the Prog button for two seconds. A number will flash showing the Maintenance Mode bromine level.
Water Clarity 30 Maintenance Schedule Each time you refill the spa Follow the section “Starting the Spa with Fresh Water” on page 9. Prior to each use Test the spa water using either test strips a reagent test kit. Adjust chemical levels as necessary. Once a week Test the spa water using either test strips a reagent test kit. Adjust chemical levels as necessary. If your water source is high in calcium, add stain and scale preventer. Once a month Deep clean your spa’s filter.
31 Problem Cloudy Water Probable Causes Possible Solutions • Dirty filter • Clean filter • Excessive oils / organic matter • Shock spa with sanitizer • Improper sanitization • Add sanitizer • Suspended particles / organic matter • Adjust pH and/or alkalinity to recommended range • Overused or old water • Run jet pump and clean filter • Drain and refill the spa • Excessive organics in water • Shock spa with sanitizer • Improper sanitization • Add sanitizer • Low pH • Adju
Cleaning and Maintenance 32 Cleaning and Maintenance Removing and Reseating the Pillows You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types of pillows. Grab the lower edge of the pillow with both hands firmly and pull up. As you do this, the pillow inserts will pop out of the holes. Reseat the pillows by aligning the pillow inserts with the holes and striking the pillow hard enough to insert the pegs back into the holes.
33 Cleaning and Maintenance Draining Your Portable Spa Your spa should be drained every four to six months, and refilled with fresh tap water. The following is the recommended method for draining your spa. 1. Turn off the power at the breaker. 2. Remove all filters. If your drain valve is mounted on the side of the spa cabinet as shown at right, proceed to step 5. If your drain valve is located inside the spa cabinet: 3. Using a Phillips screwdriver, remove the screws to the access panel and open it. 4.
Cleaning and Maintenance 34 Winterizing (Cold Climate Draining) In many areas of the country, the temperature drops below 32˚F (0°C). We recommend that you always have your spa full of water and running at normal spa temperatures (80˚F to 100˚F, 26.7°C to 37.8°C). This will help reduce the risk of freezing in your spa and your spa’s equipment. Warning: If you find the need to drain your spa, be aware of the potential of freezing in your spas equipment and plumbing.
35 Cleaning Your Spa Due to the constant punishment your spa cover and pillows receive, you should protect them by applying a vinyl and leather cleaner as part of your monthly maintenance plan. Use a product that is specifically designed to protect spa covers and pillows from chemical and ultraviolet light damage without leaving an oily residue behind that is normally associated with common automotive vinyl protectants. Warning: Do not use automotive vinyl protectants on spa covers or pillows.
Using the Entertainment System 36 Using the Entertainment System Some spas may be equipped with audio/visual entertainment options. Several options are available and include marine grade CD players and an iPod docking station. Each spa equipped with an audio/ visual system is delivered with the manufacturer’s operating instructions in a clear plastic bag. • Make sure that hands and CDs are dry before coming in contact with this or any electronic option. • Always close the CD protective door.
37 The iPod™ docking station is fully integrated with your Cal Spa. The docking station is tailored to the needs of Apple iPod™ owner, although it will play most other MP3 players. The docking station is specially configured to accommodate currently available iPods, using five interchangeable inserts in the docking bay. The docking station comes with its own owner’s manual. It describes parts included, installation, and proper use.
Appendix 38 Appendix Replacement Parts Jets Jets ED 2” Euro Directional PST 5” Wagon Wheel Spin PLU282051W PLU285054W ELE 2” Euro No Eyeball PLU282050W 5” Volcano MED 3” Directional PLU285055W PLU282053W mfc 3” Directional PLU283050W Jet Stream Propulsion PLU21702620 3.5” Directional PLU283550W Waterfalls 3.
39 Diverter Valve, 2” LED Ready No Handle PLU11-4080CL Appendix Water Diverter Valves Pillows Neck Blaster ACC01401010 Cascade (Logo) Diverter Valve, 1” LED Ready No Handle PLU11-4090CL ACC01401030 Logo Insert LIT16000600 Diverter Valve Cap, 2” Silver Infinity Used for PLU4080CL ACC01400950 PLU21300633 Diverter Valve Cap, 1” Silver Neck Used for PLU4090CL ACC01401040 PLU21304020 Filters Drains Main Drain, Super Hi Flo Suction 2 1/2” Silver PLU21400137 Bottom Drain Star Suction Cover Filte
Appendix 40 Lights LED Lights Red Lens Insert, Jumbo Spa Light 7 LED 2” Light Daisy Chain with Stand-Off LIT16100155 LIT16100214 Blue Lens Insert, Jumbo Spa Light LIT16100156 Faceted Bullet Lens, Polycarbonate, UV Stable LIT16100215 Silicone O-Ring for Lens Pure XL UV Water Sanitizer Pure XL Water Sanitizer, Complete System Replacement UV Lamp LIT16000320 Replacement Quartz Sleeve LIT16100260 Quartz Cap, Clear LIT16100208 LED Light, 12 LED LIT16100206 Replacement Cabinet Panels The complete sele
41 Diamond Series Escape Series DI750B / DI750L / DI760B / DI760L / DI770B / DI770L / DI780B / DI780L 84” x 84” Standard Rust ACC01200410 Standard Gray ACC01200411 Standard Slate ACC01200412 Standard Palomino ACC01200419 Deluxe Rust ACU02200250 Deluxe Gray ACU02200251 Deluxe Slate ACU02200256 Deluxe Palomino ACU02200257 Custom Teal ACU02200252 Custom Navy ACU02200253 Custom Hunter ACU02200254 DI850L / DI850B / DI860B / DI860L / DI870B / DI870L / DI880B / DI880L 93” X 93” Standar
Appendix 42 ES848B / ES848L / ES861B / ES861L / ES864B / ES864L 93” x 93” FA630B 76” x 84” Basic Rust 4” - 2.5” ACC01200424 Basic Rust 4” - 2.5” ACC01200610 Basic Gray 4” - 2.5” Basic Gray 4” - 2.5” ACC01200425 ACC01200611 Basic Slate 4” - 2.5” ACC01200426 Basic Slate 4” - 2.5” ACC01200612 Basic Palomino 4” - 2.5” Basic Palomino 4” - 2.
43 F1255 / F1239 FP4700 / F1770 93” x 141” 93” x 199” Deluxe Rust ACU02200407 ACU02200408 Deluxe Rust ACU02200390 Deluxe Gray Deluxe Gray ACU02200391 Deluxe Slate ACU02200409 Deluxe Slate ACU02200392 Deluxe Palomino ACU02200410 Deluxe Palomino ACU02200393 Custom Teal ACU02200411 Custom Navy ACU02200412 Custom Hunter ACU02200413 FP1455 / F1439 93” x 171” Deluxe Rust ACU02200520 Deluxe Gray ACU02200521 Platinum Series Deluxe Slate ACU02200522 Deluxe Palomino ACU02200523 84”
Appendix 44 Keeping Fit with your Spa IMPORTANT: Always consult your physician before starting any exercise activity or program. The Ultimate Fitness series spas feature rubber exercise bands. When stretched, these bands create a high tension condition. Improper use or failure to connect the exercise bands properly may cause injury. Always inspect all of the exercise equipment prior to beginning any exercise. Do not use any damaged equipment.
45 Appendix Connecting the Exercise Equipment The drawings below show different ways the exercise kit can be connected depending on the exercises you wish to do. Rowing Configuration 62” Exercise Bands Strength Training Configuration 62” Exercise Bands Rowing Bars 32” Exercise Bands (optional) 27” Exercise Band 32” Exercise Bands Configuration course ou marche Hand Grips Configuration assouplissement When attaching the arm bar, place the hook into the eye pad. 157.5 cm bandes d’exercise 157.
46 Appendix Troubleshooting Symptom Possible Causes Possible Solutions System / Power Problems System does not work Power is turned off Reset spa Control pad and spa equipment do not operate No electrical power to spa Turn on or reset the GFCI circuit breaker. If this does not solve the problem, have a qualified electrician check the electrical service.
47 Possible Causes Possible Solutions Water Problems Water is not clean For all water clarity problems, see page 21. High water consumption Very high evaporation or heavy splashing Use the cover and refill as necessary Low water stream from the jets Running in FILTER mode - slow speed Select high speed jets Block wall suctions or skimmer Clean the wall suction/skimmer.
Appendix 48 Symptom Possible Causes Possible Solutions Pump Problems Pump runs constantly – will not shut off Problem with circuit board Contact your dealer Noisy pump Water level is too low Add water to normal level Block wall suctions or skimmer Clean the wall suction/skimmer Damaged or worn-out motor block Contact your dealer Clogged floor suction or skimmer Clean floor suction or skimmer Leakage of air into suction line Contact your dealer Debris is inside pump Contact your dealer G
49 U.S. and Canada Portable Spas This limited warranty is effective for portable spas manufactured after January 1, 2011 and is only valid on portable spas delivered in the United States and Canada. Cal Spas portable spas are warranted to be free from defects in material and workmanship. This warranty starts from date of manufacture and ends either by specified time-frame listed below, owner-transfer, relocation, or installation of any component other than by manufacturer.
Appendix 50 Manufacturer Warranty Spa covers and stereo systems are delivered with their own manufacturer’s warranty. For more information, see their warranties in the owner’s information package that was delivered with your spa. Electronic component warranty is extended through the manufacturer of the product including, but not limited to: stereos, UV water sanitizer components, etc. Authorized Repairs and Service The factory authorized selling dealer is responsible for performing all necessary repairs.
51 Appendix Exclusions Replaceable service items such as filters, light bulbs, pillows, jet inserts, and filter covers are specifically excluded from the limited warranty. Equipment adjustments (such as pressure switch adjustments) are specifically excluded from this warranty. Disclaimers This limited warranty is made with the express understanding that the spa is not an essential device or medical device as defined under State and Federal Law.
Appendix 52 2011 Portable Spa www.calspas.com LTR20111000, Rev.
53 Appendix 2011 Portable Spa LTR20111000, Rev. D www.calspas.
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