LTR20101000, Rev.
Preparing for Your New Portable Spa Bather Load . . . . . . . . . . . . . . . . . . . . . . . . . 29 Planning the Best Location . . . . . . . . . . . . . 3 Preparing a Good Foundation . . . . . . . . . . . 3 120 Volt Electrical Installation . . . . . . . . . . 4 240 Volt Electrical Installation . . . . . . . . . . 4 GFCI Wiring Diagram . . . . . . . . . . . . . . . . . . 7 Gas Heater Hook up . . . . . . . . . . . . . . . . . .
1 Important Safety Instructions WARNING: DANGER -- Risk of injury: To reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times. The suction fittings in this spa are sized to match the specific water flow created by the pump. Should the need arise to replace the suction fittings, or the pump, be sure the flow rates are compatible.
Read This First! 2 DANGER -- Risk of electric shock: • Replace a damaged power cord immediately. • Do not bury the power cord. • Connect to a grounded, grounding-type receptacle only. WARNING: People with infectious diseases should not use a spa or hot tub. WARNING: To avoid injury, exercise care when entering or exiting the spa or hot tub. WARNING: Do not use drugs or alcohol before or during the use of a spa or hot tub to avoid unconsciousness and possible drowning.
3 Preparing for Your New Portable Spa Planning the Best Location Safety First Do not place your spa within 10 feet (3 m) of overhead power lines. Consider How You Will Use Your Spa How you intend to use your spa will help you determine where you should position it. For example, will you use your spa for recreational or therapeutic purposes? If your spa is mainly used for family recreation, be sure to leave plenty of room around it for activity.
Preparing for Your New Portable Spa 4 120 Volt Electrical Installation Always follow applicable local, state and federal codes and guidelines. Use only a dedicated electrical line with a 20 amp breaker. Cord-and-plug connections may not use a cord longer than 15 feet (4.6 m) and must be plugged into a dedicated 20 amp GFCI connection (NEC 680.42(A) (2)). Do not use extension cords! Always use a weatherproof-covered receptacle. Receptacle shall be located not less than 5 feet (1.
5 240V GFCI and Wiring Requirements Warning: Never set a spa to run on high power without installing a properly rated GFCI.
Preparing for Your New Portable Spa 6 5060 System High Power Configuration Applies to 6300 systems The 6300 control system requires higher power than other 240V systems. Dip switch #10 is factory set in the ON position. This causes the heater to shut off when any pump is running in high speed. To allow the heater to continue operating, dip switch #10 must be set to the OFF position.
7 Preparing for Your New Portable Spa GFCI Wiring Diagram 2010 Portable Spa LTR20101000, Rev. C www.calspas.
Preparing for Your New Portable Spa 8 Gas Heater Hook up Ultimate Fitness Series spa owners may buy and install a separate gas heater and pump for use with their spa. This option may be purchased separately from your local distributor. Spa owners are responsible for ensuring installation of their gas heater conforms to local, state, and federal regulations. The electrical and gas installation must be performed by contractors and approved by a local building / electrical inspector.
9 Preparing for Your New Portable Spa 2010 Portable Spa LTR20101000, Rev. C www.calspas.
Preparing for Your New Portable Spa 10 Filling and Powering Up Your Portable Spa Never fill your spa with soft water. Soft water makes it impossible to maintain the proper water chemistry and may cause the water to foam, which will ultimately harm the finish of the spa and void your warranty. 1. Once the spa has been placed on an approved surface and has been correctly wired by a licensed electrician, inspect all plumbing connections in the equipment area of your spa.
11 New spa owners often have difficulty the first time they start their spa and the pump fails to prime. This can be frustrating, but these simple instructions can help you. Sometimes air can become trapped in the pump while filling the spa. You will know this has happened when after you have filled and started the spa, the pump does not seem to function. You will hear the pump operating, but no water will be moving. There are two methods of priming the pump.
Operating Your Spa 12 Operating Your Spa 5100, 6200 and 6300 Electronic Control Operation These instructions will describe features and options that your particular spa may not be equipped with. 5100 Control Panel (one and two pump systems) 6200 and 6300 Control Panel Initial Start up When first powered up, your spa will perform a selfdiagnostic check and go into priming mode. The topside will display PR to indicate this. Priming mode will be active for less than five minutes.
13 6300 Control - Pump 2 and Pump 3 Sequence Your new spa is equipped with a heating feature that gives you complete control of the heating system. When the spa is powered up, it will automatically start in standard heating mode. • • St will light briefly on the main display. In this mode, the heating system will automatically maintain the set spa temperature. In the economyheating mode, the heating system will only activate during filtration times.
Operating Your Spa 14 9800 Electronic Control Operation These instructions will describe features and options that your particular spa may not be equipped with. Initial Start up Temperature Adjustment When first powered up, your spa will perform a selfdiagnostic check and go into priming mode. The topside will display PR to indicate this. Priming mode will be active for less than five minutes. (Range 80°F to 104°F, 26°C to 40°C) The start-up temperature is set at 100°F (37.5°C).
15 3. Press “MODE/PROG” to confirm selection. Standard Mode: This is programmed to maintain the desired temperature. Note that the last measured spa temperature displayed is current only when the pump has been running for at least two minutes. The “STAND” icon will display until the mode is changed. Economy Mode: Economy mode heats the spa to the set temperature only during filter cycles. The “ECON” icon will display until the mode is changed.
Operating Your Spa 16 The “FILTER 1” indicator icon will light when filter 1 is running. • The second filter cycle is automatically activated at 8:00 PM and operates the pump until 10:00 PM. The “FILTER 2” indicator icon will light when filter 2 is running. The pump and the ozone generator will run during filtration. At the start of each filter cycle, the blower will run on highest speed for 30 seconds to clean out the air channels. The lowest speed of pump 2 and pump 3 will run for five minutes.
17 Operating Your Spa “Sounds Good” System Operation The “Sounds Good” system is available on 9800 controls only. When you press the button once, it activates the sound system. You will hear a unique sound for each button you press on the control panel.
Operating Your Spa 18 Periodic Reminder Messages Press the “Mode” button to reset a displayed reminder. Message Frequency Action Required rPH Every 7 days Test and adjust chemical levels per manufacturer’s instructions. rSA Every 7 days Test and adjust chemical levels per manufacturer’s instructions. rCL Every 30 days Remove, clean, and reinstall filter per manufacturer’s instructions. rtg Every 30 days Test and reset GFCI per manufacturer’s instructions.
19 Meaning Action Required LF Persistent low flow problems. Heater is shut down, but other spa functions continue to run normally. Displays on the fifth occurrence of the HL or HFL message within 24 hours. Follow action required for HL or HFL message. Heating capacity of the spa will not reset automatically. Press any button to reset. OH OHS Overheat protection. The spa has shut down. One of the sensors has detected that the spa water is 110°F. DO NOT ENTER THE WATER.
Operating Your Spa 20 Electrical Power Efficiency Your new spa comes equipped with an electric heater. Following the directions listed below will ensure the most efficient operation: NOTE: This method is only for spa usage under two hours a week. • Keep the spa’s operating temperature 5˚F below the desired usage temperature when not in use. One or two hours before use, set the temperature to the desired temperature.
21 Almost all of the jets in your spa are adjustable. Rotating the face of an adjustable jet to the left (counter-clockwise) will decrease the amount of water flow through the jet. Rotating the face of an adjustable jet to the right (clockwise) will increase the amount of water flow through the jet. (See example shown below.) Neck jets adjust in the opposite directions (counterclockwise to increase, clockwise to decrease).
Operating Your Spa 22 Adjustable Therapy System Pump On/Off This button allows the user to turn on and off the ATS seat pump. Press this button once to turn the pump on. Once on, the green LED light on the control panel will illuminate, indicating that the system is operational. To turn off the pump, press the “PUMP ON/OFF” button a second time. Note: The pump must be on prior to operating any other features of this system.
23 Press the LIGHT button on the topside control panel to turn the spa light on. If your spa has perimeter LED lights, they will also light up at the same time as the spa light. The perimeter lights operate in three modes: 1. Cycle: The first time you press the LIGHT button, the lights will cycle through all the colors in this order: White Cyan Magenta Blue Yellow/green Green Red To cycle through the different color choices, press the button repeatedly.
Clear Water Plan Contents of this section: Testing and Adjusting Spa Water Sanitation Filtration Bather Load Starting the Spa with Fresh Water Maintenance Schedule Cal Zone Quest Ozonator Cal Clarity Bromine Generator Troubleshooting Water Clarity Problems This section is intended for new spa owners with no experience with water chemistry. Everyone’s experience with maintaining water quality is different, but there are some general concepts you need to know.
25 You have two types of testing methods to choose from: • The reagent test kit is a method which provides a high level of accuracy. It is available in either liquid or tablet form. • Test strips are a convenient testing method commonly used by spa owners. Balancing the Total Alkalinity Balancing the Calcium Hardness Total alkalinity (TA) is the measure of the total levels of carbonates, bicarbonates, hydroxides, and other alkaline substances in the water. TA can be considered a “pH buffer”.
Clear Water Plan 26 Sanitation After you fill your spa, you need to decide which chemical sanitizer you wish to use. Consult your Cal Spas dealer for the right decision with regards to your lifestyle and spa usage. We recommend either bromine or chlorine as your sanitizer. Both work well when maintained regularly. DO NOT use trichlor. Trichlor is very acidic and the hot temperature of the spa causes it to dissolve too quickly. It will cause damage to your spa and will void your warranty.
27 Ideal Range (ppm) Minimum Maximum Without ozonator 3.0 5.0 With ozonator 2.0 4.0 Without ozonator 6.7 11.0 With ozonator 5.7 10.0 Clear Water Plan Testing For: Chemicals To Use: To Raise To Lower Chlorine level Chlorinating Granules Bromine level Go Brom Note: The Cal Clarity bromine generator requires different water chemistry tests. See page 31 for instructions on its use. Shocking the Water In addition to using a chemical sanitizer, you will periodically need to shock the water.
Clear Water Plan 28 About the Pure XL Water Sanitizer The Pure XL water sanitizer is an optional water purification system installed at the factory. It works 24 hours a day with the continuous filtration pump during normal operation of the spa. It eradicates germs in the water that are resistant to chlorine-based chemicals using high intensity UV light. There are no settings to adjust and is virtually maintenance-free.
29 “Bather Load” is the term used to describe the number of people using a spa, combined with the length of usage, and the frequency of usage. All these factors have a great effect on the spa water. The higher the bather load, the more chemicals need to be added and a longer filtration time will be needed.
Clear Water Plan 30 Maintenance Schedule Each time you refill the spa Follow the section “Starting the Spa with Fresh Water”. Prior to each use Test the spa water using either test strips a reagent test kit. Adjust chemical levels as necessary. Once a week Test the spa water using either test strips a reagent test kit. Adjust chemical levels as necessary. Once a month Deep clean your spa’s filter.
31 Cal Zone Quest Ozonator This plan and its chemical dosages are intended for spas equipped with the optional Cal Zone Quest 1000 / 2000 Ozonator or Del Zone Eclipse Ozonator. The chemical references are designed for Cal Spas chemicals only. Start Up 1. Follow the spa start up procedures for chlorine Clear Water Plan. 2. Set the spa’s filtration time for “F-4”. This activates the ozonator and produces the ozone gas. Note: Filtration time may need to be increased with heavy bather load.
Clear Water Plan 32 Start Up 15. This will initiate the build up of a bromine bank. 1. Clean surface of spa with Cal Spas “Multi-Purpose Cleaner”. 16. Set the filtration cycle to “continuous” (F-C) for the first 24 hours. 2. Apply a protective coat of Cal Spas “Fast Sheen” to the acrylic surface. 17. Put the cover on and allow the spa to heat to desired temperature. 3. Fill spa to proper water level with normal tap water. Do not use soft water. Adjusting The Proper Bromine Levels 4.
33 Problem Cloudy Water Probable Causes Possible Solutions • Dirty filter • Clean filter • Excessive oils / organic matter • Shock spa with sanitizer • Improper sanitization • Add sanitizer • Suspended particles / organic matter • Adjust pH and/or alkalinity to recommended range • Overused or old water • Run jet pump and clean filter • Drain and refill the spa • Excessive organics in water • Shock spa with sanitizer • Improper sanitization • Add sanitizer • Low pH • Adju
Cleaning and Maintenance 34 Cleaning and Maintenance Removing and Reseating the Pillows You can remove the pillows for cleaning and maintenance quickly and easily. This method works for all types of pillows. Grab the lower edge of the pillow with both hands firmly and pull up. As you do this, the pillow inserts will pop out of the holes. Reseat the pillows by aligning the pillow inserts with the holes and striking the pillow hard enough to insert the pegs back into the holes.
35 Cleaning and Maintenance Draining Your Portable Spa Your spa should be drained every four to six months, and refilled with fresh tap water. The following is the recommended method for draining your spa. 1. Turn off the power at the breaker. 2. Remove all filters. If your drain valve is mounted on the side of the spa cabinet as shown at right, proceed to step 5. If your drain valve is located inside the spa cabinet: 3. Using a Phillips screwdriver, remove the screws to the access panel and open it. 4.
Cleaning and Maintenance 36 Winterizing (Cold Climate Draining) In many areas of the country, the temperature drops below 32˚F (0°C). We recommend that you always have your spa full of water and running at normal spa temperatures (80˚F to 100˚F, 26.7°C to 37.8°C). This will help reduce the risk of freezing in your spa and your spa’s equipment. Warning: If you find the need to drain your spa, please be aware of the potential of freezing in your spas equipment and plumbing.
37 Spa Cover and Pillows Due to the constant punishment your spa cover and pillows receive, you should protect them by applying Cal Spas Vinyl and Leather Cleaner as part of your monthly maintenance plan. It is specifically designed to protect spa covers and pillows from chemical and ultraviolet light damage. It accomplishes this without leaving an oily residue behind that is normally associated with common automotive vinyl protectants.
Cleaning and Maintenance 38 Jet Removal and Replacement Rotate the jet face counterclockwise until you feel some resistance. Continue to rotate the jet for another quarter turn. You will feel the jet snap out of position. Continue to rotate the jet as you pull it out of the jet well. To replace jets, insert the jet in the jet well and push and rotate it clockwise until you feel it snap into position. When the jet face can be rotated freely, it is properly seated. 2010 Portable Spa www.calspas.
39 Using the Entertainment System • Make sure that hands and CDs are dry before coming in contact with this or any electronic option. • Always close the CD protective door. • Do not place wet CD’s into this unit at any time. The instructions contained in this manual describe only basic functions. See the manufacturer’s operating instructions for other features and functions. We strongly recommend that you read the manufacturer’s instructions prior to operating this unit.
Using the Entertainment System 40 Using the iPod Docking Station To play an iPod from the docking station to the spa’s stereo system: 1. Place the iPod in the docking station. 2. Press the SOURCE button on the stereo until the display shows AUX. 3. Play the iPod. 4. Adjust volume using the volume control in the docking station. Programming the Universal Remote Control The Cal Spas universal remote has been pre-programmed to function with the entertainment system the spa has been configured with.
41 Using the Entertainment System Using the iSound Remote Music System The iSound Remote Music System comes with the SoundCast iCast transmitter and OutCast wireless speaker. This is a stand-alone audio product manufactured by SoundCast Systems. It is not integrated with any Cal Spa product. The OutCast system is ideal for use outdoors and especially in an environment with a pool or spa.
Appendix 42 Appendix Replacement Parts Jets CRW 5.5” Power Storm Stainless steel: PLU21703677 Cobalt blue: PLU21703677-BLU Jets MJW 5.5” Shower Storm Stainless steel: PLU21703625 Cobalt blue: PLU21703625-BLU ED 2.25” Euro Directional MNW 3” Neck Stainless steel: PLU21703674 Cobalt blue: PLU21703662-BLU Stainless steel: PLU21703628 Cobalt blue: PLU21703628-BLU ELE 2.
43 Jets Valves 1” LED Diverter Valve with Swoosh Logo Stainless steel: PLU21703626 Cobalt blue: PLU21703626-BLU PLU21300450 Appendix SFW 5.5” Sure Flow 2” LED Diverter Valve with Swoosh Logo SW Swim PLU21300460 PLU21700565 SXW 5.5” Storm, 2 Hole Stainless steel: PLU21703623 Cobalt blue: PLU21703623-BLU T 5.
44 Appendix Pillows Waterfalls Quad Cascade Waterfall ACC01400931 PLU21800820 Neck Blaster Filter Waterfall ACC01401010 PLU21800830 Cascade (Logo) ACC01401030 Vertical Waterfall PLU21800840 Infinity ACC01400950 Filters Filter Cartridge, 75 Sq Ft, Anti-Bacterial, with Chemical Chamber Neck ACC01401040 FIL11100215 Drains Main Drain, Super Hi Flo Suction 2 1/2” Silver PLU21400137 Bottom Drain Star Suction Cover PLU21400197 Bottom Drain Filtration Return Assembly Filter Cartridge, 50 Sq Ft,
45 Lights LIT16000150 Appendix Light Assembly Complete LED Lights Small Controller Daisy Chain LIT16100179 Light Mini 2” Diameter LIT16000151 2’ Daisy Chain Jumper Walfitting, Clear Lens Cap, Jumbo Spa Light, 5” LIT16100183 LIT16100153 Overmold Adapter for Small Controller Red Lens Insert, Jumbo Spa Light LIT16100209 LIT16100155 Quad LED Daisy Chain Assembly Blue Lens Insert, Jumbo Spa Light LIT16100211 LIT16100156 Dual LED Daisy Chain Assembly Ozone Cartridges Cal Zone Quest 2000 Replace
Appendix 46 Covers Avalon Series A515/A526/A534 Diamond Series 84” X 64” Standard Rust ACC01200460 D836L / D836B / D847M / D850L / D850B / D865B / D865L Standard Gray ACC01200461 Standard Rust ACC01200420 Standard Slate ACC01200464 Standard Gray ACC01200421 Standard Palomino ACC01200466 Standard Slate ACC01200422 Deluxe Rust ACU02200500 Standard Palomino ACC01200423 Deluxe Gray ACU02200501 Deluxe Rust ACU02200260 Deluxe Slate ACU02200502 Deluxe Gray ACU02200261 ACU02200499 De
47 93” x 130” Standard Rust ACC01200450 Standard Gray ACC01200451 Standard Slate ACC01200452 Standard Palomino ACC01200454 Deluxe Rust ACU02200290 Deluxe Gray ACU02200291 Deluxe Slate ACU02200295 Deluxe Palomino ACU02200289 Custom Teal ACU02200296 Custom Navy ACU02200297 Custom Hunter ACU02200299 D525L 64” x 84” Standard Rust ACC01200460 Standard Gray ACC01200461 Standard Slate ACC01200464 Standard Palomino ACC01200466 Deluxe Rust ACU02200500 Deluxe Gray ACU02200501 Del
Appendix 48 Family II Series FII730/FII745 84” x 84” Standard Rust ACC01200410 Standard Rust Standard Gray ACC01200411 Standard Gray Standard Slate ACC01200412 Standard Slate Standard Palomino ACC01200419 Standard Palomino Deluxe Rust ACU02200250 Deluxe Rust Deluxe Gray ACU02200251 Deluxe Gray Deluxe Slate ACU02200256 Deluxe Slate Deluxe Palomino ACU02200257 Deluxe Palomino Deluxe Teal ACU02200252 Deluxe Teal Deluxe Navy ACU02200253 Deluxe Navy Deluxe Hunter ACU02200254
49 Victory Xtreme Series VX834B/L, VX848B/L, VX860B/L VX901 Standard Rust ACC01200420 ACC01200566 Standard Gray ACC01200421 Standard Gray ACC01200567 Standard Slate ACC01200422 Standard Slate ACC01200568 Standard Palomino ACC01200423 ACC01200559 Deluxe Rust ACU02200260 Deluxe Gray ACU02200261 Deluxe Slate ACU02200266 ACC01200406 Deluxe Palomino ACU02200267 Standard Gray ACC01200407 Custom Teal ACU02200262 Standard Slate ACC01200508 Custom Navy ACU02200263 Standard Palomino
Appendix 50 Keeping Fit with your Spa IMPORTANT: Always consult your physician before starting any exercise activity or program. The Ultimate Fitness series spas feature rubber exercise bands. When stretched, these bands create a high tension condition. Improper use or failure to connect the exercise bands properly may cause injury. Always inspect all of the exercise equipment prior to beginning any exercise.
51 Appendix Connecting the Exercise Equipment The drawings below show different ways the exercise kit can be connected depending on the exercises you wish to do. 2010 Portable Spa LTR20101000, Rev. C www.calspas.
52 Appendix Troubleshooting Symptom Possible Causes Possible Solutions System / Power Problems System does not work Power is turned off Reset spa Control pad and spa equipment do not operate No electrical power to spa Turn on or reset the GFCI circuit breaker. If this does not solve the problem, have a qualified electrician check the electrical service.
53 Possible Causes Possible Solutions Water Problems Water is not clean For all water clarity problems, see page 24. High water consumption Very high evaporation or heavy splashing Use the cover and refill as necessary Low water stream from the jets Running in FILTER mode - slow speed Select high speed jets Block wall suctions or skimmer Clean the wall suction/skimmer.
Appendix 54 Symptom Possible Causes Possible Solutions Pump Problems Pump runs constantly – will not shut off Problem with circuit board Contact your dealer Noisy pump Water level is too low Add water to normal level Block wall suctions or skimmer Clean the wall suction/skimmer Damaged or worn-out motor block Contact your dealer Clogged floor suction or skimmer Clean floor suction or skimmer Leakage of air into suction line Contact your dealer Debris is inside pump Contact your dealer G
55 Appendix Cal Spas™ Chemicals 2010 Portable Spa LTR20101000, Rev. C www.calspas.
Appendix 56 U.S. and Canada Portable Spas 2010 Warranty This limited warranty is effective for portable spas manufactured after February 28, 2010. Cal Spas portable spas are warranted to be free from defects in material and workmanship. This warranty starts from date of manufacture and ends either by specified time-frame listed below, owner-transfer, relocation, or installation of any component other than by manufacturer.
Manufacturer Warranty Warranty Performance In the event of a malfunction or defect covered under the terms of this warranty, the factory authorized selling dealer is responsible for performing all necessary repairs. To obtain service, contact the selling dealer. In the event the consumer is unable to obtain satisfactory customer service from the selling dealer, written notification must be given to the LMS Customer Relations Department within 30 days of the reported failure.
Warranty Registration Easy Online Registration Registering your new Cal Spas product is quick and easy! It is important that you register your Cal Spas product as soon as possible. By taking just a few quick minutes to register, you can enjoy: • Product alerts • More efficient support • Quicker service Register now -- it’s fast and it’s easy! 1) Go to www.calspas.
