Contents Delivery and Set-up General Safety Precautions . . . . . . . . . . . . . . . .1 Delivery and Set-Up . . . . . . . . . . . . . . . . . . . . . . .1 Planning the Best Location for Your Gazebo . .1 Preparing a Good Foundation . . . . . . . . . . . . . .1 Assembly Basics . . . . . . . . . . . . . . . . . . . . . . . . .2 Tools and Materials . . . . . . . . . . . . . . . . . . . . . . .2 Savannah Octagon Gazebo Assembly Order of Assembly . . . . . . . . . . . . . . . . . . . . . . . .
Delivery and Set-up General Safety Precautions Delivery Set-up Carefully readand and follow all safety instructions. 1. When installing and assembling your gazebo, it is recommended that two or more people be involved. 2. Do not use the unit during an electrical storm. 3. Do not climb on top of the gazebo. While the gazebo is made out of high-quality wood and is extremely durable, it is not meant to support weight.
Delivery and Set-up Size Specifications Model Length Width Ponderosa Gazebo 8’ 8’ Savannah Wall Gazebo 12’ 10’ 12’ 16’ 12’ 16’ 10’ (Octagon) 12’ (Octagon) 15’ (Octagon) 18’ (Octagon) 8’ 10’ 10’ 10’ 12’ 12’ 10’ 12’ 15 18’ 2. Upon delivery of your new Cal Spa, notify the installation crew that you have determined where you want the spa located. 3. After the spa has been installed and is operating, the assembly of the your new gazebo may begin. Important: This gazebo is a free-standing unit.
Savannah Octagon Gazebo Assembly Savannah Octagon Gazebo Assembly Order of Assembly Whether you assemble your gazebo yourself or hire someone to do it, your new gazebo needs to be assembled in a specific order. Our Cal Enclosures professionals have determined through their experience that this is the easiest way to assemble your gazebo. 2007 Woodcrest Series Gazebo Owner’s Manual LTR20071040, Rev.
Savannah Octagon Gazebo Assembly Step 1: Wall Panel Assembly The assembly instructions contained in this manual are for the Savannah Octagon Gazebo that measures 18’x18’. The assembly instructions will be the same for the 10’x10’, 12’x12’ and 14’x14’ models. The only difference in the assembly of these three models is the amount of steps the owner must perform. Follow the written steps in conjunction with the figures that are shown. All wall panels are pre-assembled at the factory before being shipped.
Savannah Octagon Gazebo Assembly Step 2: Composition Roof Assembly Check the parts list that came with your gazebo and make sure that all the parts are present. Also, please follow the written steps in conjunction with the figures that are shown. 1. Lay the 8-sided main roof support section flat on the ground. Referring the Figure A, attach the roof support boards to the 8-sided main roof support. 2. With the assistance of another person, place the roof frame assembly onto the assembled wall panels.
Savannah Rectangle Gazebo Assembly Savannah Rectangle Gazebo Assembly Order of Assembly Whether you assemble your gazebo yourself or hire someone to do it, your new gazebo needs to be assembled in a specific order. Our Cal Enclosures professionals have determined through their experience that this is the easiest way to assemble your gazebo. Page 6 2007 Woodcrest Series Gazebo Owner’s Manual LTR20071040, Rev.
Savannah Rectangle Gazebo Assembly Step 1: Wall Panel Assembly The assembly instructions contained in this manual are for the Savannah Rectangle Gazebo that measures 12’x16’. The assembly instructions will be the same for the 8’x12’, 10’x10’, 10’x12’, 10’x16’ and 12’x12’ models. The only difference in the assembly of these five models is the amount of steps the owner must perform. Follow the written steps in conjunction with the figures that are shown.
Savannah Rectangle Gazebo Assembly Step 2: Roof Frame Assembly When assembling the roof frame, it is recommended that you lay everything out and assemble it on a flat surface. It is also recommended that there be another person available when installing the roof frame on to the gazebo walls. Check the parts list that came with your gazebo and make sure that all the parts are present. Also, please follow the written steps in conjunction with the figures that are shown. 1.
Savannah Rectangle Gazebo Assembly Step 3: Roof Panel Installation It is strongly recommended that you use a ladder for the final steps of the gazebo assembly. 1. Each roof section (4 total) must be set on top of the wall panel assembly and secured. When complete, tie in each roof section to the next roof section with drywall screws (Figures A, B and C). 2. Use 2”x4” splice to reinforce the underside of the roof sections. Secure using drywall screws (Figure D).
Savannah Rectangle Gazebo Assembly Step 4: Roof Installation It is strongly recommended that you use a ladder for the final steps of the gazebo assembly. When installing the T1-11 plywood (grooved side facing down), the edge of the plywood should overhang the edge of the plexiglass gable end 4 1/2”. 1. Begin by placing one roof panel on to the roof section and secure using drywall screws (Figure A). Repeat this step until all of the roof panels are secured. 2.
Appendix Cleaning and Maintenance Appendix Troubleshooting Your gazebo was designed with low cleaning and maintenance in mind. We recommend that the gazebo be cleaned at least twice a month (or more, if needed). When cleaning your gazebo, do not use cleaning solvents -- using a sponge and water will be fine. For ground-in dirt and grime, refer to the following section. Q: Why won’t the windows on the gazebo stay open or closed? Maintaining your gazebo is an easy task.
Appendix Replacement Parts Cal-Select Grey Replacement Window and Plexi Part Numbers 3’ WALL WALL PANEL WOO27110020 4’ WALL WOO27110007 5’ WALL WOO27110001 6’ WALL WOO27110030 5’ DOOR WOO27110003 6’ DOOR WOO27110035 7070 LUX WOO27104831 7575 LUX WOO27104391 8080 LUX WOO27103906 7070 PLEXI N/A 7575/8080 PLEXI N/A LUXURY CORNER WOO27105944 STATIONARY WOO27110022 17 1/2 X 38 WOO27110008 23 1/2 X 38 WOO27110002 29 1/4 X 38 WOO27110022 17 1/2 X 38 WOO27110004 29 X 73 1/4 WOO27110036 35 X
Appendix 7575/8080 PLEXI N/A LUXURY CORNER WOO27105943 WOO27112572 23 1/2 X 47 1/4 SPA SIDE WOO27105983 WOO27112571 23 1/2 X 47 1/4 XL SERIES WOO27106001 WOO27900045 21 1/2 X 22 3/8 WOO27106060 20 X 22 5/16 Redwood Replacement Window and Plexi and Part Numbers 3’ WALL WALL PANEL WOO27102570 4’ WALL WOO27102560 4’ WALL L/H WOO27102545 5’ WALL WOO27102920 5’ WALL L/H WOO27102924 6’ WALL WOO27105920 5’ DOOR WOO27107460 5’ DOOR L/H WOO27107464 6’ DOOR WOO27106585 7070 LUX WOO27104820
Appendix 5’ DOOR WOO27107461 5’ DOOR L/H WOO27107465 6’ DOOR WOO27106586 7070 LUX WOO27104821 7575 LUX WOO27104381 8080 LUX WOO27103901 7070 PLEXI N/A 7575/8080 PLEXI N/A LUXURY CORNER WOO27105940 WOO27107200 29 X 73 1/4 WOO27107200 29 X 73 1/4 WOO27106580 35 X 73 1/4 WOO27105060 14 X 38 WOO27104565 15 1/2 X 38 WOO27104125 17 1/2 X 38 WOO27105140 20 1/2 X 47 1/4 WOO27306170 23 1/2 X 47 1/4 SPA SIDE WOO27105980 WOO27107241 29 X 73 1/4 WOO27107241 29 X 73 1/4 WOO27106584 35 X 73 1/4 WOO2710
Appendix WOO27200842 WOO27200860 WOO27200861 WOO27200862 WOO27200880 WOO27200881 WOO27200882 WOO27200900 WOO27200901 WOO27200902 WOO27200920 WOO27200921 WOO27200922 WOO27200940 WOO27200941 WOO27200942 WOO27200960 WOO27200961 WOO27200962 WOO27200980 WOO27200981 WOO27200982 WOO27201000 WOO27201001 WOO27201002 HAR13900160 HAR13900161 HAR13900162 HAR13900170 HAR13900171 HAR13900172 HAR13900180 HAR13900181 HAR13900182 HAR13900190 HAR13900189 HAR13900188 WOO27207316 WOO27207317 WOO27207318 WOO27207307 Panel 7 L
Appendix WOO27207308 WOO27207309 WOO27207310 WOO27207311 WOO27207312 WOO27207313 WOO27207314 WOO27207315 WOO27207301 WOO27207302 WOO27207303 WOO27207304 WOO27207305 WOO27207306 WOO27227005 WOO27227000 WOO27227001 WOO27227055 WOO27227050 WOO27227060 WOO27227105 WOO27227100 WOO27227110 WOO27227115 WOO27227117 WOO27227116 WOO27520000 WOO27520001 WOO27520002 WOO27520003 WOO27520004 WOO27520005 WOO27520006 WOO27520007 WOO27520008 WOO27520009 WOO27520010 WOO27520011 Page 16 Octagon Top 10’ Rust Octagon Top 10’
Appendix WOO27520012 WOO27520013 WOO27520014 WOO27520015 WOO27520016 WOO27520017 WOO27520018 WOO27520019 WOO27520020 WOO27207326 WOO27207327 WOO27207325 WOO27206000 WOO27205500 WOO27205000 WOO27202320 WOO27202400 WOO27204620 WOO27203580 WOO27203660 WOO27205660 WOO27205140 WOO27204700 WOO27201380 WOO27201400 WOO27211020 WOO27202760 WOO27203040 WOO27202420 WOO27202480 WOO27203680 WOO27203900 WOO27204240 WOO27201015 WOO27208320 WOO27208340 WOO27208260 WOO27208300 WOO27215560 WOO27410460 WOO27207740 WOO27208100
Appendix WOO27200620 WOO27200640 WOO27200580 WOO27200660 WOO27200500 WOO27200560 WOO27207640 WOO27207940 WOO27207720 WOO27208060 WOO27208080 WOO27208040 WOO27213200 WOO27213220 WOO27207800 WOO27216526 WOO27216525 WOO27208980 WOO27208460 WOO27208720 WOO27208880 WOO27208820 WOO27208700 WOO27208480 WOO27214720 WOO27214800 WOO27208680 WOO27208800 WOO27208780 WOO27209000 WOO27209080 WOO27209020 WOO27106900 WOO27107680 WOO27107700 WOO27200600 WOO27107720 WOO27107760 WOO27107740 WOO27211320 WOO27209140 WOO27200140
Appendix WOO27212000 WOO27211620 WOO27211680 WOO27211740 WOO27211800 WOO27212140 WOO27211880 WOO27211940 WOO27212060 WOO27211740 WOO27211800 WOO28002560 WOO27106220 WOO27107740 WOO27208540 WOO27208710 WOO27208711 WOO27208712 WOO27106680 WOO27106960 WOO27106920 WOO27106980 WOO27107000 WOO27106080 WOO27402170 WOO27402175 WOO27402182 WOO27402184 WOO27402190 WOO27103280 WOO27107600 WOO27200060 WOO27103200 WOO27102580 WOO27107540 WOO27102600 WOO27102680 WOO27102581 WOO27409166 WOO27409160 WOO27409165 WOO2740914
Appendix WOO27107480 WOO27106680 WOO27102992 WOO27102582 WOO27104000 WOO27102576 WOO27110081 WOO27110063 WOO27110051 WOO27110054 WOO27110041 WOO27110091 WOO27110073 WOO27104400 WOO27107025 WOO27102720 WOO27104040 WOO27900120 WOO27103610 WOO27403860 WOO27103240 WOO27103280 WOO27402180 WOO27402200 WOO27103300 WOO27106420 WOO27106480 WOO27106560 WOO27106860 WOO27700110 WOO27700112 WOO27700114 WOO27700116 WOO27402380 WOO27406900 WOO27406960 WOO27403100 WOO27403340 WOO27403325 WOO27403345 WOO27409142 WOO27409141
Appendix WOO27404640 HAR13900230 WOO27403540 WOO27403880 WOO27700122 WOO27700124 ELE09900405 ELE09900406 LIT16300026 WOO27402720 WOO27403560 WOO27403900 STORAGE STEP EQUIPMENT BOX NYLON SPRING GUIDES 5’ BAY WINDOW BACK PANEL 4’ BAY WINDOW BACK PANEL LIGHT HOUSE PANEL 10’ W/LIGHTS LIGHT HOUSE PATIO PANEL 10’ W/LIGHTS TRANSFORMER 12V, 75 WATTS TRANSFORMER 12V, 200 WATTS 12V RECESSED LIGHT 10 WATTS BACK REST 5’ BAY WINDOW BENCH 4’ BAY WINDOW BENCH 16.
Appendix Page 22 2007 Woodcrest Series Gazebo Owner’s Manual LTR20071040, Rev.
2007 Warranty Information See your Cal Designs gazebo dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your gazebo. • Damage caused by dirt, sand, and/or water damage • Damage caused by direct sunlight Warranty Exclusions • The Limited Warranty is void if the gazebo has been subject to negligence, alteration, misuse, abuse, repairs by non- C.A.I. authorized representatives, acts of God and any other cases beyond the control of C.
