CU-113 OCTOBER 8, 2014 II TYPE 95DSS3 Integrated Flame Scanner SIL3 DESCRIPTION The Fireye 95DSS3 InSight II is a family of versatile fully microprocessor based, integrated flame scanners. The 95DSS3 holds multiple worldwide safety agency approvals (see Model Listings for full details). The InSight II scanners utilize advanced techniques for discrimination and integrate the flame detection, amplification, safety determination and flame switch functions into a single detection head.
Model 61-7347-1 is a Blank Cover installed by the user onto the end of the scanner to maintain environmental ratings when neither the 95DISP-1 nor 95WIDISP-2 is installed. With the 61-7347-1 installed, the operator interface must either be via "Fireye Explorer" pc software, or by temporarily installing a 95DISP-1 or 95WIDISP-2. Model 95DSS3-1CEX includes the 95DISP-1 Display. Models 95DSS3-1CEXSS and 95DSS31CEX-2 include the 95DISP-1-SS Display.
TABLE OF CONTENTS DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 MODEL LISTING . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATION The InSight II has numerous adjustment options available. It can be tuned either automatically or manually to achieve the optimum level of sensitivity to the target flame balanced with superior discrimination of background radiation. The InSight II scanner measures the amplitude of the modulations (the flame “flicker”) that occur within the targeted flame.
InSight II SCANNER FEATURES Features Basic Models Flame-Proof Hazardous Area Models 95DSS3-1CEX 95DSS3-1WICEX 95DSS3-1CEX-ND 95DSS3-1CEXSS 1 1 1 1 1 1 1 1 1 2 2 2 2 2 95DSS3-1 95DSS3-1WOC 95DSS3-1WINC 95DSS3-1CEX-2 Infrared Sensor 1 Ultraviolet Sensor Flame Relay Fault Relay 4-20 mA Output Modulation Frequency Selections Memory Files Communications Auto Config 1 1 1 1 1 YES YES YES YES YES 21 21 21 21 21 4 4 4 4 4 YES YES YES YES YES YES YES YES YES Y
FIGURE 2. TYPE 95DSS3-1CEX, -1WICEX, -1CEX-ND SCANNERS, STANDARD FLAME-PROOF HAZARDOUS AREA HOUSING PURGE AIR CONNECTION 3/8 NPT OR 3/8 BSP 1"NPT OR 1" BSP SIGHT PIPE CONNECTION 5.06 128.4 75° 5.75 146 LOCKING RING 13.37 339.7 FLAME PROOF FITTINGS 1 23/32 HEX [43.
FIGURE 3. TYPE 95DSS3-1CEXSS, -1CEX-2, SCANNERS, OPTIONAL FLAME-PROOF HAZARDOUS AREA HOUSINGS (Quantity 2) Mounting Flange (ordered separately) Scanner P/N Material Mounting Flange P/N 95DSS3-1CEXSS Stainless Steel 60-2692SS (NPT) 60-2693SS (BSP) 95DSS3-1CEX-2 Aluminum 60-2692-4 (NPT) 60-2693-4 (BSP) Note: Model 95DSS3-1CEX includes the 95DISP-1 Display. Models 95DSS3-1CEXSS and 95DSS3-1CEX-2 include the 95DISP-1-SS Display. Model 95DSS3-1WICEX includes the Infrared Transmitter.
MODEL LISTING PART NUMBER (see note 6) 95DSS3-1 SENSOR IR & UV Alpha Infrared 12-PIN 8-PIN Numeric Trans- CONNECTOR CONNECTOR VFD mitter Display (order separately) (order separately) 95DSS3-1WOC YES YES NO NO YES NO HOUSING RATING (see note 1) NEMA 4X, IP66 CLASS I DIV. 2 GROUPS A, B, C & D CLASS II DIV.
6. UL Functional Safety Listed Primary Safety Control 5AC0 EN/IEC 61508, Parts 1-7 (2010) up to SIL3. ANSI/ UL 1998 (2008) Class 2 * For use with wireless handheld commissioning tool, p/n 95WIHH-2, see bulletin 133-735 SPECIFICATIONS MECHANICAL: Housing Material: Standard Models and Model CEX-2: Cast aluminum with gray polyester powder coat finish Model CEXSS: 316 stainless steel w/zinc primer, gray epoxy midcoat, polyurethane topcoat Housing Weight: Standard Models: 5.9 lbs. (2.
Operator Interface: P/N 95DISP-1, 95DISP-1-SS, Alpha -Numeric Display with five pushbutton keys. P/N 95WIDISP-2 Infrared Transmitter, used in conjunction with P/N 95WIHH-2 Hand-held communications tool. Cable Specification: P/N 59-546 (8-conductor), P/N 59-547 (12-conductor): Multi-core, 8 and 12 conductor (color coded), 18- AWG, with foil wrap and overall braided shield and drain wire. PLTC-ER rating.
FIGURE 4. SINGLE BURNER SCANNER SIGHTING FLAME ENVELOPE AIR REGISTER BLADES SCANNER LINE OF SIGHT BURNER CENTER LINE BURNER THROAT BASE 4. FIGURE 5. PRIMARY COMBUSTION ZONE Consideration must be given to burner secondary air rotation, some burners have clockwise (CW) air rotation and others have counterclockwise (CCW) air rotation.
7. In larger multi-burner type applications such as power, kiln or refinery burners, it is recognized that there may be several obstructions within the scanner overall range of view. The same principle of adjusting the scanner such that the flame is within the center of its field of view applies. Use of a swivel mount allows the scanner to be adjusted to target the flame within the center of the scanner range of view. (see obstructed view in figure 6 above) 8.
Orifice Kit (Optional) An orifice may be used to restrict the scanner’s field of view aiding discrimination between the target flame and other flames in the combustion chamber. An orifice may also be used to reduce the total amount of radiation reaching the scanner, thereby avoiding the chance of saturation. Orifice kit (P/N 53-121) contains nine different orifice sizes, and two retaining clips.
FIGURE 7. PART NUMBER 22.25” (642mm) A. SWIVEL MOUNT 60-1664-3 (NPT) 60-1664-4 (BSP) C B. 1" WYE 35-200 (NPT) C. 1” CLOSE NIPPLE 35-201 (NPT) F E D. SEALING COUPLING W/QUARTZ WINDOW 60-1199-1 (NPT) 60-1199-2 (BSP) E. 1” NIPPLE 35-127-2 (NPT) B A D F. 3/8" PLUG 35-202 (NPT) G. SURFACE MOUNTING FLANGE 60-2919-1 (1”NPT) 60-2919-2 (1”BSP) G FIGURE 8. 22.0” (560mm) PART NUMBER A. SWIVEL MOUNT C 60-1664-3 (NPT) 60-1664-4 (BSP) B. 1" WYE 35-200 (NPT) C. 1” NIPPLE 35-127-2 (NPT) D.
FIGURE 10. PART NUMBER B A A. SWIVEL MOUNT 60-1664-3 (NPT) SWIVEL MOUNT 60-1664-4 (BSP) B. SCANNER CABLE w/connector 59-547-xx C. SCANNER CABLE w/connector 59-546-xx D. SEALING COUPLING W/QUARTZ WINDOW 60-1199-1 (NPT) 60-1199-2 (BSP) D C FIGURE 11. A-I. J. Orifices: 0.062" - 0.5" DIA Orifice Retainer 34-181 ORIFICES Figure Qty. Part Number Description 11 1 53-121 Orifice Kit: Contains following items: 11A 1 53-121-2 Orifice: Diameter = 0.
FIGURE 12. SWIVEL MOUNT BALL FIELD OF VIEW ORIFICE ORIFICE RETAINER PURGE AIR SUPPLY 3/8” PLUG FIELD OF VIEW 1" SWIVEL MOUNT 60-1199-1,2 SEALING COUPLING ELECTRICAL ACCESSORIES (see note) Note: Hazardous Area requirements for InSight II scanners with electrical connectors: 1. For hazardous locations, the plastic “Lok Fast” retainer provided with cable 59-546-xx and 59547-xx must be installed over the quick disconnect connectors.
Scanner Cable with Female Connector, P/N 59-546-x, 59-547-x Fireye offers the 59-546 (8-conductor) and 59-547 (12-conductor) cables in precut lengths with a female factory installed connector. These assemblies are offered in several lengths ranging from 3meters (9 ft., 10 in.) to 90-meters (295 ft., 3 in.) Table 1: PART NUMBER SCANNER CABLES 59-546-x LENGTH DESCRIPTION METERS FEET 59-546-3 8-Conductor 3-meter cable assembly with 8-pin female connector.
SCANNER DISPLAYS (for standard / non-CEX models) Scanner Display, P/N 95DISP-1, 95DISP-1-SS P/N 95DISP-1 is a two-line by sixteen-character alpha-numeric VFD Display with a five-pushbutton keypad. The 95DISP-1 is installed by the user onto the end of the standard scanners enabling the user to view and change the operating parameters and setpoints at the scanner itself. The 95DISP-1-SS is factory installed into the 95DSS3-1CEXSS and 95DSS3-1CEX-2 scanners.
FIGURE 13.
FIGURE 14.
Notes: 1. Flame relay contacts are shown in de-energized (no flame). 2. Fault relay contacts are shown in de-energized (fault condition). 3. Fireye recommends that the FAULT RELAY contacts MUST be wired in series with the Flame relay contacts for maximum safety applications. 4. Connect cable shield to earth ground at power source. 5. BMS = Burner Management System (by others). 6. External 0.5 Amp slow-blow fuses recommended. 7. A ground screw is provided on the scanner body.
FIGURE 16.
FIGURE 17.
WIRING FOR REMOTE COMMUNICATIONS Remote communications with the InSight II scanner uses an RS485 Interface to carry the communication signals. A Windows® compatible PC running Fireye software is required to communicate with the flame scanners, see CU-109. The wiring configuration for remote communications is dependent on the distance between the scanner and the control room.
FIGURE 19. INSIGHT I to INSIGHT II CONVERSION HARNESS (using existing InSight I cable) 59-547-3 cable (included) to 95DSS3-1 InSight II 59-546-3 cable (included) to 95DSS3-1 InSight II Strain relief fittings (2) P/N 59-4647-10TB conversion harness will allow you to replace an InSight I scanner with a 95DSS3-1 InSight II scanner by attaching existing 59-497-xx InSight I cable to the connector on the harness junction box.
GROUNDING AND SHIELDING TECHNIQUES FOR USE ON SCANNERS OR SCANNER CABLE LOCATED WITHIN 12" OF A HIGH ENERGY OR HIGH VOLTAGE SOURCE. 1. 2. 3. 4. 5. 6. Connect a safety ground to scanner housing (Figure 13 & 14). The scanner and scanner cable MUST be located at least 12" from the ignition source. Run a ground wire from the ignition transformer chassis to the ignitor assembly. Replace all frayed, cracked, or dirty (oily) ignition wire. Ignition wire must be in good working condition.
INSIGHT II MENU STRUCTURE For ease of operation, the InSight II scanner contains five primary menus (or loops) accessed via the keypad and viewed on the scanner’s display. 1. MAIN STATUS MENU The Main Status menu is the default display. Use the UP and DOWN buttons to scroll through the menu and view the current operating status. No operating parameters can be changed from the Main Status menu.
FIGURE 21.
THE MAIN STATUS MENU FIGURE 22. MAIN STATUS MENU LOOP Keypad Legend UP Key (Scrolls through menu, counter clockwise) DOWN Key (Scrolls through menu, clockwise) SELECT Key Fireye HELP Key 1=OFF 2=OFF F=A FQ 1:000 2:000 Fireye Fri Jan 01, 2010 FS:KEY 23:14:36 Fireye MAX. TEMP XXXC CUR.
THE MAIN STATUS MENU Note: HELP text information for many main menu functions is displayed when you press the Fireye logo. The text will appear in the display for 3 seconds. If there are multiple lines of help information available, it will appear on sequential screens. The first display in the Main Status Menu shows Flame ON/OFF status and the File selected (F=x) on the first line. The Flame Quality (FQ= xxx) for each of the two (2) flame relays is shown on the second line.
Current Temp (CUR TEMP) This displays the current internal temperature of the scanner unit. This value toggles between degrees Fahrenheit and Celsius. Flame Signal Strength, Combined Sensors The Flame Signal for FR1, FR2 (FS 1:xxx 2:xxx) number represents the intensity of the Flame Flicker as sensed by the IR and/or UV sensors, and is a function of the individual sensor Gain and Bandpass (flicker frequency) settings. If IR & UV is selected, the sum of their signals is displayed.
Learn Status Status values can be MAN, ON, OFF, or BOTH. (see note) MAN: Manual mode, no Learning done, or USER has changed at least ONE of the learned parameters. ON: Learn ON is done, OFF is not done. OFF: Learn OFF is done, ON is not done. BOTH: Both Learn ON and OFF have been done. (see note) Note: If a user conducts both a Learn On and a Learn Off, then changes any value effecting the flame calculations, the status will read MANUAL.
Select To Enter Error History Press Select Key to enter the Error History screen to view error status and codes. The most recent Error is displayed first. It also tells the NUMBER of errors that have occurred to date. The date and time of each error is displayed along with the Caller and Reason number. The Error menu displays the last 10 errors, then cycles back around to the top level.
Internal Error Messages DISPLAYED WHEN ERROR OCCURS DISPLAYED LATER IN ERROR HISTORY MENU INTERNAL STORAGE R/W ERROR FRAM WRITE FAIL INTERNAL STORAGE R/W ERROR FRAM READ FAIL WATCH DOG FAILURE WATCH DOG FAIL INTERNAL RAM CHECK FAILURE RAM TEST FAIL INTERNAL RAM CHECK FAILURE BI RAM TEST FAIL INTERNAL VOLTAGE CHECK FAILURE VOLTAGE TEST RELAY FEEDBACK CHECK FAILURE RELAY FB CHECK INTERNAL CPU1 INIT FAILURE FAILED INIT INTERNAL STORAGE MEMORY CORRUPTED INVALID FRAM INTERNAL STORAGE MEMOR
Group II Warning Messages (Can be suppressed, see Note 1) Warning Message Condition Effect FRx IR FEG LESS THAN MINIMUM The IR FEG (Front-End-Gain) has dropped below the MIN value selected by the user in the IR Settings Menu (see Note 2). The IR flame signal is driven to zero. FRx IR FEG GREATER THAN MAXIMUM The IR FEG (Front-End-Gain) has risen above the MAX value selected by the user in the IR Settings Menu (see Note 2). The IR flame signal is driven to zero.
THE PASSWORD MENU FIGURE 24. PASSWORD MENU LOOP UP Key (Scrolls through menu, counter clockwise) DOWN Key (Scrolls through menu, clockwise) SELECT Key PROGRAM Key P This menu can be used to either ENTER the password (from the Main Status Menu) or it can be used to CHANGE the password (from the Configuration Menu). In the first case the menu will appear as shown below. In the Second case "CHNGE" replaces the word "ENTER".
THE PASSWORD MENU Password A four-digit Password is required to enter the CONFIG menus. If a Password is not entered, pressing the SELECT key will advance directly to the “Flame Quality” display. To enter the CONFIG menus, you must enter the four-digit Password. The following example is for the factory installed password of 0205: 1. 2. 3. 4. 5. With “SELECT to Enter Configure Menu” displayed, depress the SELECT key. “0xxx” will be displayed, the first digit (“0”) is adjustable.
THE CONFIG MENU FIGURE 25.
THE CONFIG MENU (continued) FIGURE 26.
THE CONFIG MENU To select a specific item to change from the Config Menu, scroll to it using the UP and DOWN arrows, then press the SELECT button. (To exit the viewed value without changing it, press the SELECT button again). To change a value, press the UP / DOWN keys until the desired value is displayed. Depress the PROGRAM button. The display will scroll “NEW VALUE SAVED”, then automatically de-select the menu choice as if the SELECT button had been pressed. See note below.
SELECT to Enter AUTOMATIC CONFIG Press the SELECT key to enter Automatic Configuration menu. This option will walk you through the configuration process beginning with AIM, Set IR and UV Gain Range, Learn ON (FR1, FR2 or FR1 & FR2), Learn OFF (FR1,FR2 or FR1&FR2) Refer to AUTOMATIC CONFIG Menu. SELECT to Enter File Copy Menu This function allows the user to copy the contents of one internal scanner file to another.
THE AUTO CONFIG MENU FIGURE 27.
THE AUTO CONFIG MENU Auto Configuration is an automatic calibration function whereby the InSight II scanner scans the flame flicker frequency spectrum with flame ON, and with flame OFF (background radiation present). The scanner will then select the appropriate sensor, sensor gain, and bandpass frequency for optimum flame ON: OFF discrimination.
START LEARN FR1 and FR2 ON To begin LEARN Flame ON for Both FR1 & FR2, make sure flame is at LOW Fire position and press the PROGRAM key. A prompt will display “MAKE SURE FLAME AT LOW EMISSION, PRESS PROG KEY TO START LEARN.”. When the LEARN has completed, press any key to continue. START LEARN FR1 and FR2 OFF To begin LEARN Flame OFF for Both FR1 & FR2, make sure flame is OFF, then press PROGRAM key. A prompt will display “MAKE SURE FLAME IS OFF! THEN…PRESS PROG KEY TO START LEARN.”.
THE FILE COPY MENU FIGURE 28.
THE FILE COPY MENU Copy FROM File The source file to Copy from. Valid files are 3 factory configured files (F1, F2, F3) and user configurable files (A, B, C, D). Copy TO File The destination file where the source is copied to. You may copy from any file to a user file. You are not allowed to copy from a user file to a factory file. Valid files are (A, B, C, D). PUSH PROGRAM KEY TO COPY xx TO x When the Source file and Destination file have been selected, press PROGRAM to complete the file copy action.
THE 4/20 mA MENU FIGURE 29.
THE 4/20 mA MENU FR1 4/20 SELECT The user may select which parameter the 4-20 mA analog output represents for FR1. Choices are Flame QUALITY or Flame SIGNAL. Factory default is Flame QUALITY. Press SELECT to enter option; Use UP or DOWN key to pick Flame QUALITY or Flame SIGNAL; press PROGRAM to SAVE. FR1 20mA MAP VAL (Range) This option allows the user to select the 4-20 mA range (MAP VAL) of the parameter selected above. If Flame QUALITY was selected, the analog output will be 4 mA when the FQ=0.
THE DATE/TIME MENU FIGURE 30.
THE DATE/TIME MENU The InSight II scanner has a real time clock for date/time stamping error information. The user must set the clock to the current date and time where the scanner is located. In the event the scanner is shut off for more than 36 hours, the date and time will have to be re-entered. To set Date and Time while in the CONFIG mode, press the DOWN Key until SELECT to ENTER Date/Time Menu is displayed. and then Press SELECT. YEAR This option allows the user to set current YEAR.
THE COMMS MENU FIGURE 31.
THE COMMS MENU MODBUS ADDRESS This option allows the user to select the device modbus address. (Affects all files) The communications address selected may range from 001 to 247. Each scanner must have a unique address. No two scanners in a communications loop can have the same address. Default factory address for InSight II is 247. MODBUS BAUD This option allows the user to set modbus communication baud rate.
THE MANUAL CONFIG MENUS FIGURE 32.
THE MANUAL CONFIG MENUS There are two MANUAL CONFIG menus, one for each flame relay, FR1 and FR2. In each MANUAL CONFIG menu, the user may select the appropriate Flame-Failure-ResponseTime (FFRT) for the flame relay as well as the on-time-delay setting. The user may also manually adjust the relay's Flame ON and Flame OFF thresholds, if desired. Each MANUAL CONFIG menu contains two additional sub-menus, IR SETTINGS and UV SETTINGS, (described on the following pages).
SELECT to Exit BACK to MAIN Returns to Main Status Menu THE IR and UV SETTINGS MENUS FIGURE 33. IR SETTINGS MENU LOOP (UV is similar) UP Key (Scrolls through menu, counter clockwise) DOWN Key (Scrolls through menu, clockwise) CAUTION: On Engr Code 40 or lower, do not set IR BAND (e.g., R1AIR-BAND) or UV BAND (e.g., R1AUV-BAND) parameters on either flame relay (R1 or R2) on any file (A,B,C, or D) to 165, 171, or 179.
THE IR AND UV SETTINGS MENUS Each MANUAL CONFIG menu contains two sub-menus, IR SETTINGS and UV SETTINGS. In the IR and UV SETTINGS menus, the user may manually adjust the individual sensor values. Each heading begins with five characters, for example “R1AIR”. The first two characters (R1 or R2) indicate which relay (FR1 or FR2) is selected. The third character (A,B,C, or D) indicates which file is selected. The last two characters (IR or UV) indicate which sensor's settings are being edited.
It may be necessary to adjust the sensor GAIN in order to keep the signal strength value on scale. If so, observe and record the sensor GAIN value (1-31) selected. Perform this step for each sensor.
INSIGHT II FACTORY DEFAULT SETTINGS, USER FILES A,B,C,D and Factory File F3 PARAMETER DEFAULT VALUE ALLOWABLE VALUES Config Menu: Remote File Sel Key Pad Key Pad, Line Inputs, Comms PASSWORD 0205 0000-9999 FS Squelch Msgs Do NOT Display Display, Do NOT Display IR GAIN RANGE LOW HIGH, MED1, LOW+22, LOW+12, LOW UV GAIN RANGE LOW HIGH, MED1, LOW 1 (“MED” range available in engineering code 2 (“LOW+2”, “LOW+1” ranges available in EC 05 or higher) 09 or higher) 4/20mA Config Menu: FR1 4/20
PARAMETER DEFAULT VALUE ALLOWABLE VALUES R1 IR-MIN FEG 5 5-255 R1 IR-MAX FEG 255 5-255 R1 UV-BAND (Freq) 179Hz 23,31,39,46,54,62,70,78,85,93,101,109,117,125,132,140,148, 156,164,171,179Hz R1 UV-USER GAIN 1 1-31 R1 UV-FEG LRNED 5 5-255 R1 UV-MIN FEG 5 5-255 R1 UV-MAX FEG 255 5-255 R2- SENSOR SLECT IR & UV SENSORS IR & UV SENSORS, IR SENSOR ONLY, UV SENSOR ONLY R2- FFRT 1 1, 2, 3, 4, 5*, 6* *not FM class 7610 approved R2- ON THRESHLD 40 5-100 R2- OFF THRESHLD 20 0-95 R2-
INSIGHT II CONFIGURATION RECORD Parameter Config Menu: Remote File Sel PASSWORD FS Squelch Msgs IR GAIN RANGE UV GAIN RANGE 4/20mA Config Menu: FR1 4/20 SELECT FR1 4/20 MAP VAL FR2 4/20 SELECT FR2 4/20 MAP VAL COMMS SETTINGS Menu: MODBUS ADDRESS MODBUS BAUD MODBUS PARITY Man.
INSIGHT II CONFIGURATION RECORD (continued) Parameter FILE A FILE B FILE C FILE D Man. Config FR2 Menu: R2-SENSOR SLECT R2-FFRT R2-ON THRESHLD R2-OFF THRESHLD R2-On Time Dely FR2 IR Settings Menu: R2 IR-BAND (Freq) R2 IR-USER GAIN R2 IR-FEG LRNED R2 IR-MIN FEG R2 IR-MAX FEG FR2 UV Settings Menu: R2 UV-BAND (Freq) R2 UV-USER GAIN R2 UV-FEG LRNED R2 UV-MIN FEG R2 UV-MAX FEG INSIGHT II REPLACEMENT PROCEDURE This procedure may be followed when replacing a damaged InSight II scanner.
ORDERING INFORMATION Example: To select the Fireye equipment meeting the following specification: InSight II scanner, dual sensor, surface mounted NEMA 4X/IP66 enclosure with male electrical connectors. Accessories to include Keypad Display, 1" NPT Mounting Flange, 8 and 12-conductor cables with connectors, 3 meters long.