User Manual
PS21997-4, PS21997-4A
Intellimod™ Module
Dual In-line Intelligent Power Module
30 Amperes/600 Volts
Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
510/09
+
C
2
C
1
C
6
C
5
+
AC LINE
DZ
1
R
1
D
1
C
2
C
3
V
UFB
U
P
V
WFB
V
VFB
C
4
V
P1
V
NC
U
N
V
N
W
N
V
N1
V
P
W
P
NC
V
NC
C
IN
F
O
+15V+3.3 to +5V
+V
CC
LVIC
HVIC
+V
CC
GATE DRIVE
UV PROT.
LEVEL
SHIFT
GATE DRIVE
UV PROT.
LEVEL
SHIFT
GATE DRIVE
UV PROT.
LEVEL
SHIFT
P
U
V
W
N
MOTOR
CONTROLLER
Component Selection:
Dsgn. Typ. Value
Description
Notes:
GATE DRIVE
R
SHUNT
This symbol indicates
connection to ground plane.
+
C
2
C
1
DZ
1
R
1
D
1
+
+
C
2
C
1
DZ
1
R
1
R
2
C
4
R
2
C
4
R
2
C
2
DZ
1
C
SF
C
4
C
4
R
2
C
4
R
2
R
2
C
4
R
3
R
2
R
SF
D
1
FAULT LOGIC
INPUT SIGNAL
CONDITIONING
UV
P R OT.
OVER CURRENT
PROTECTION
D
1
1A, 600V Boot strap supply diode – Ultra fast recovery
DZ
1
24V, 1.0W Control and boot strap supply over voltage suppression
C
1
10-100uF, 50V Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5)
C
2
0.22-2.0uF, 50V Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8)
C
3
10-100uF, 50V Control power supply filter – Electrolytic, long life, low Impedance, 105°C
C
4
100pF, 50V Optional Input signal noise filter – Multilayer ceramic (Note 1)
C
5
200-2000uF, 450V Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C
C
6
0.1-0.22uF, 450V Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9)
C
SF
1000pF, 50V Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7)
R
SF
1.8k ohm Short circuit detection filter resistor (Note 6, Note 7)
R
SHUNT
5-100mohm Current sensing resistor – Non-inductive, temperature stable, tight tolerance (Note 10)
R
1
10 ohm Boot strap supply inrush limiting resistor (Note 5)
R
2
330 ohm Optional control input noise filter (Note 1, Note 2)
R
3
10k ohm Fault output signal pull-up resistor (Note 3)
1) To prevent input signal oscillations minimize wiring length to controller (~2cm). Additional RC filtering (C5 etc.) may be required.
If filtering is added be careful to maintain proper dead time and voltage levels. See application notes for details.
2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller.
3) F
O
output is an open collector type. Pull up resistor (R3) should be adjusted to current sink capability of the controller.
4) Use only one V
NC
Pin (either 9 or 16) and leave the other open.
5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.
6) Wiring length associated with R
SHUNT
, R
SF
, C
SF
must be minimized to avoid improper operation of the OC function.
7) R
SF
, C
SF
set over current protection trip time. Recommend time constant is 1.5µs-2.0µs. See application notes.
8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.
9) The length of the DC link wiring between C5, C6, the DIP’s P terminal and the shunt must be minimized to prevent excessive
transient voltages. In particular C6 should be mounted as close to the DIP as possible.
10) Use high quality, tight tolerance current sensing resistor. Connect resistor as close as possible to the DIP’s N terminal. Be careful
to check for proper power rating. See application notes for calculation of resistance value.
17 18
1 25
+
Application Circuit