HDG5002-M0_112011 MODELS: High Tonnage Double Acting Cylinders Instruction Manual HDG5002, HDG5004, HDG5006, HDG5008, HDG5010, HDG5012 - 50 Ton Capacity HDG10002, HDG10004, HDG10006, HDG10008, HDG10010, HDG10012 - 100 Ton Capacity SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153 Tel: 888-332-6419 * Fax: 816-891-6599 E-mail: sales@bvahydraulics.com Website: www.bvahydraulics.com Maximum Operating Pressure 10,000 PSI ! This is the safety alert symbol.
SAFETY and GENERAL INFORMATION hazardous materials, mobile homes/dwellings in general, mirrors and/or plate glass, and/or to connect/secure hatches, components, etc. between bulkheads. The user ultimately must make the decision regarding suitability of the product for any given task and therefore accept responsibility for that decision. Immediately after lifting, loads must be supported by appropriate mechanical means. Save these instructions.
INSTALLATION ! WARNING: Before operating the pump, tighten all hose connections with proper tools. Do not overtighten. Connections should only be tightened securely and leakfree. Overtightening can cause premature thread failure or high pressure fittings to burst. ! WARNING: Before repairs are made, depressurize cylinder. NOTICE: Use an approved, high-grade pipe sealant to seal all hydraulic connections. 1. Remove the dust cover and rubber plug from coupler. 2.
BEFORE USE Lubrication & Cleaning Keep cylinder clean at all times. 1. Any exposed threads (male or female) must be cleanedand lubricated regularly, and protected from damage. Lubricate with light machine oil. 2. If a cylinder or ram has been exposed to rain, snow, sand, airborne abrasive, or any corrosive environment, it must be cleaned, lubricated, and protected immediately after exposure. Daily clean exposed ram with clean cloth dampened with light machine oil.
TROUBLESHOOTING GUIDE The following information is intended as an aid in determining if a problem exists. Cylinders should be repaired only by authorized BVA Service Center. For repair service, contact service center in your area. Symptom Erratic action Cylinder will not extend, or respond to pressurized fluid Possible Causes Corrective Action • Air in system or pump cavitation. • External leakage in cylinder. • Cylinder sticking or binding. • Vent the system (refer to figure 2).
High Tonnage Double Acting Cylinder Service Parts MODELS: HDG5002, HDG5004, HDG5006, HDG5008, HDG5010 & HDG5012 SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153 Tel: 888-332-6419 * Fax: 816-891-6599 E-mail: sales@bvahydraulics.com Website: www.bvahydraulics.com Note: Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence.
High Tonnage Double Acting Cylinder Service Parts MODELS: HDG10002, HDG10004, HDG10006, HDG10008, HDG10010 & HDG10012 SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153 Tel: 888-332-6419 * Fax: 816-891-6599 E-mail: sales@bvahydraulics.com Website: www.bvahydraulics.com Note: Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence.
LIMITED LIFETIME WARRANTY BVA Hydraulics®, represented in the United States by SFA Companies [“SFA”] warrants this product to be free from defects in material and workmanship for the life of the product as long as the original purchaser owns the product.