HC1201T-M1 092011 MODELS: Single Acting, Hollow Hole Cylinders Instruction Manual HC1201T, HC1202T, HC1202XT, HC1203XT HC2002T, HC2006T HC3002T, HC3006T HC6003T, HC6006T HC10003T - 12 Ton Capacity - 20 Ton Capacity - 30 Ton Capacity - 60 Ton Capacity - 100 Ton capacity SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153 Tel: 888-332-6419 * Fax: 816-891-6599 E-mail: sales@bvahydraulics.com Website: www.bvahydraulics.
SAFETY and GENERAL INFORMATION Save these instructions. For your safety, read and understand the information contained within. The owner and operator shall have an understanding of this product and safe operating procedures before attempting to use this product. Instructions and safety information shall be conveyed in the operator’s native language before use of this product is authorized.
INSTALLATION IMPORTANT! Use an approved, high-grade pipe sealant to seal all hydraulic connections. 1. Remove the dust cover and rubber plug from coupler. 2. Inspect all threads and fittings for signs of wear or damage, and replace as needed. 3. Clean all threads and fittings. 4. Connect hydraulic hose from hydraulic pump to the cylinder coupler. Ensure that there are no fluid leaks. 5. Install in-line pressure gauge. 6. Check for leaks in system and have repaired by qualified personnel.
! WARNING Failure to comply with the following warnings may result in personal injury as well as property damage. Do not pull, position or move cylinder setup by the hose. Use carrying handle or other means of safe transport. • Study, understand, and follow all instructions provided with and on this device before use. • The user must be a qualified operator familiar with the correct operation, maintenance, and use of cylinders. Do not handle pressurized hoses.
OPERATION 2. If a cylinder or ram has been exposed to rain, snow, sand, airborne abrasive, or any corrosive environment, it must be cleaned, lubricated, and protected immediately after exposure. Daily clean exposed ram with clean cloth dampened with light machine oil. Protect exposed ram from the elements at all times. 3. Keep the hydraulic system as free of dirt as possible. When not in use, couplers must be sealed with dust covers. All hose connections must be free of dirt and grime.
TROUBLESHOOTING GUIDE The following information is intended as an aid in determining if problem exists. Cylinders should be repaired only by authorized BVA Service Center. For repair service, contact service center in your area. Symptom Erratic action Cylinder will not extend, or respond to pressurized fluid Possible Causes Corrective Action • Air in system or pump cavitation. • External leakage in cylinder. • Cylinder sticking or binding. • Vent the system (refer to figure 2).
Single Acting, Hollow Hole Cylinders Service Parts MODELS: HC1201T & HC1202T SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153 Tel: 888-332-6419 * Fax: 816-891-6599 E-mail: sales@bvahydraulics.com Website: www.bvahydraulics.com Note: Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence.
Single Acting, Hollow Hole Cylinders Service Parts MODELS: HC1203XT, HC2002T, HC2006T, HC3002T & HC3006T (ref parts list pg 9) SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153 Tel: 888-332-6419 * Fax: 816-891-6599 E-mail: sales@bvahydraulics.com Website: www.bvahydraulics.com Note: Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence.
Single Acting, Hollow Hole Cylinders Service Parts MODELS: HC1203XT, HC2002T, HC2006T, HC3002T & HC3006T (ref parts illus pg 8) SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153 Tel: 888-332-6419 * Fax: 816-891-6599 E-mail: sales@bvahydraulics.com Website: www.bvahydraulics.com Note: Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence.
Single Acting, Hollow Hole Cylinders Service Parts MODEL: HC6003T, HC6006T & HC10003T (ref parts list on pg 11) SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153 Tel: 888-332-6419 * Fax: 816-891-6599 E-mail: sales@bvahydraulics.com Website: www.bvahydraulics.com Note: Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence.
Single Acting, Hollow Hole Cylinders Service Parts MODEL: HC6003T, HC6006T & HC10003T (ref parts illus pg 10) SFA Companies 10939 N. Pomona Ave. Kansas City, MO 64153 Tel: 888-332-6419 * Fax: 816-891-6599 E-mail: sales@bvahydraulics.com Website: www.bvahydraulics.com Note: Not all components of the cylinder are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence.
LIMITED LIFETIME WARRANTY BVA Hydraulics®, represented in the United States by SFA Companies [“SFA”] warrants this product to be free from defects in material and workmanship for the life of the product as long as the original purchaser owns the product.